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Questionnaire PP

Questionnaire PP

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ValueSAP - Business BlueprintBusiness
Blueprint
[Customer logo]
ASAP Business Blueprint
All
JMT
Created by:
asap
Date of creation:

8/24/2007
Changed by:
Date of the last changes:
Version:
Report select options:

[- Include blank questions
Include answered questions ]
_______________
______________________
______________________
Sign Off Date
Signature Customer
Signature Consulting
File location: [C:\Asap\Projects\JMT\QAdb\Reports\Blueprint_All.doc]
ValueSAP -
Table of Contents

A. Organization............................................................................................................. ....................5
1. Production............................................................................................................................ ..5
1.1. MRP Controller........................................................................................... ........................5
1.2. Person Responsible for the Supply Area................................................... .........................6
B. Master Data.................................................................................................................... ..............6
1. Production............................................................................................................................ ..7
1.1. Discrete Production............................................................................................................ .7
1.1.1. Production Version..................................................................................................... ......7
1.1.2. Work Center............................................................................................................... ......7
1.1.2.1. Work Center............................................................................................................ ......7

1.1.2.2. Capacity 8

1.1.2.3. Shift Sequence................................................................................. ............................8 1.1.3. Routing.................................................................................................... ........................8 1.1.3.1. Routings 8

1.1.3.2. Reference Operation Set.......................................................................... ....................10 1.1.3.3. Production Resources and Tools.......................................................... ........................10 1.1.3.4. Standard Trigger Point..................................................................................... .............10 1.1.4. CAPP Standard Values Calculation............................................................ .....................10 1.1.4.1. CAPP Formula................................................................................................. .............10 1.2. Repetitive Manufacturing................................................................................ ....................11 1.2.1. Production Version..................................................................................................... ......11 1.2.2. Product Cost Collectors................................................................................ ...................11 1.2.3. Planning ID.................................................................................................. ....................11 1.2.4. Line Design............................................................................................................. .........11 1.2.4.1. Rate Routing....................................................................................................... ..........11 1.2.4.2. Reference Rate Routing...................................................................... .........................13 1.2.4.3. Line Hierarchy.......................................................................................................... .....13 1.3. Process Manufacturing.................................................................................... ...................13 1.3.1. Production Version..................................................................................................... ......13 1.3.2. Resource................................................................................................ .........................13 1.3.2.1. Resource 13

1.3.2.2. Capacity 14

1.3.2.3. Shift Sequence................................................................................. ............................14 1.3.3. Master Recipe.............................................................................................................. ....15 1.3.3.1. Master Recipe.......................................................................................................... .....15 1.3.3.2. Production Resources and Tools.......................................................... ........................17 1.4. KANBAN.............................................................................................................. ...............18 1.4.1. Supply Area........................................................................................... ..........................18

1.4.2. Control Cycle.............................................................................................. .....................18
C. Business Processes.................................................................................................... .................18
1. Production............................................................................................................................ ..20
1.1. Discrete Production............................................................................................................ .20
1.1.1. Production Order Creation................................................................................. ..............20
1.1.1.1. Conversion of Planned Order............................................................ ...........................20
1.1.1.2. Creating/Processing Production Order................................................. ........................20
1.1.1.3. Release of Production Order............................................................. ...........................21
1.1.1.4. Printout of Production Order.................................................................... .....................22
1.1.2. Material Staging.................................................................................................... ...........22
1.1.2.1. Processing the Pull List.............................................................................................. ...22

1.1.2.2. Picking 22

1.1.2.3. One-Step Stock Transfer.................................................................... ..........................22 1.1.2.4. Two-Step Stock Transfer.......................................................................................... .....23 1.1.2.5. Request WM Material Staging................................................................ ......................23 1.1.2.6. Stock Removal Processing............................................................................ ...............23 1.1.2.7. Confirmation of Removal f. Storage.................................................................. ............24 1.1.3. Capacity Requirements Planning................................................................................ .....24

Blueprint_All.doc
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ValueSAP -

1.1.3.1. Capacity Evaluation.................................................................................... ..................24 1.1.3.2. Capacity Dispatching and Leveling................................................................... ............24 1.1.4. Production Order Execution.................................................................................... .........25 1.1.4.1. Goods Issue Processing for Production Orders................................................. ...........25 1.1.4.2. Production Order Execution................................................................................ ..........25 1.1.4.3. Backorder Processing........................................................................................... ........26 1.1.4.4. Production Order Confirmation............................................................... ......................26 1.1.4.5. Processing of Goods Receipts from Production................................ ...........................27 1.1.4.6. Stock Placement Processing................................................................... .....................27 1.1.4.7. Confirmation of Stock Placement............................................................................ ......30 1.1.5. Evaluation and Mass Processing.......................................................................... ...........30 1.1.5.1. Mass Processing: Production Order..................................................... ........................30 1.1.5.2. Evaluations: Logistics Information System................................................................. ...30 1.2. Repetitive Manufacturing................................................................................ ....................30 1.2.1. Processing of Master Production Schedule................................................. ....................31 1.2.1.1. Production Planning in the Planning Table............................................................... .....31 1.2.1.2. Sequencing......................................................................................................... ..........32 1.2.2. Material Staging.................................................................................................... ...........32 1.2.2.1. Processing the Pull List.............................................................................................. ...32 1.2.2.2. Stock Removal Processing............................................................................ ...............32 1.2.2.3. Confirmation of Removal f. Storage.................................................................. ............33 1.2.3. Production Execution and Actual Data Creation......................................... .....................33 1.2.3.1. Production Execution (with Run Schedule Quantities)........................................... .......33 1.2.3.2. REM Backflush....................................................................................... ......................34 1.2.3.3. Reprocessing Backflushed Items............................................................................ ......34 1.2.4. Evaluations: Logistics Information System.................................................................... ...34 1.2.4.1. Evaluations: Logistics Information System................................................................. ...34 1.3. Process Manufacturing.................................................................................... ...................35 1.3.1. Process Order.............................................................................................................. ....35 1.3.1.1. Production Campaign Processing........................................................................... ......35 1.3.1.2. Planned Order Processing................................................................................... .........35 1.3.1.3. Conversion of Planned Order............................................................ ...........................35 1.3.1.4. Process Order Creation and Processing.................................................................... ...36 1.3.1.5. Release of Process Order.......................................................................................... ...37 1.3.1.6. Process Order Print.............................................................................. ........................38 1.3.2. Capacity Requirements Planning................................................................................ .....38 1.3.2.1. Capacity Evaluation.................................................................................... ..................38 1.3.2.2. Capacity Dispatching and Leveling................................................................... ............38 1.3.2.3. Process Flow Scheduler (PFS) - Capacity Planning and Optimization.........................39 1.3.3. Material Staging.................................................................................................... ...........39 1.3.3.1. One-Step Stock Transfer.................................................................... ..........................39 1.3.3.2. Two-Step Stock Transfer.......................................................................................... .....39 1.3.3.3. Request WM Material Staging................................................................ ......................39 1.3.3.4. Stock Removal Processing............................................................................ ...............39 1.3.3.5. Confirmation of Removal f. Storage.................................................................. ............40 1.3.4. Process Order Execution................................................................................... ..............41 1.3.4.1. Goods Issue for Process Order........................................................ ............................41 1.3.4.2. Process Order Execution............................................................................... ...............42 1.3.4.3. Backorder Processing........................................................................................... ........42 1.3.4.4. Process Order Confirmation............................................................... ..........................42 1.3.4.5. GR Processing from Production....................................................... ............................43 1.3.5. Process Management.......................................................................................... ............44 1.3.5.1. Control Recipe Creation............................................................................................. ...44 1.3.5.2. Control Recipe Transfer.................................................................................. ..............44 1.3.5.3. PI Sheet Processing............................................................................. ........................44 1.3.5.4. Processing Process Manufacturing Cockpit.............................................................. ....45 1.3.5.5. Process Order Processing with Process Control System.............................................45 1.3.5.6. Create Process Message........................................................................................... ...45 1.3.5.7. Process Message Processing and Transfer.............................................................. ....45 1.3.6. Process Data Documentation / Process Order Completion.............................................46

Blueprint_All.doc
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