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Efficycle2011 - Roadrunner - Project Report

Efficycle2011 - Roadrunner - Project Report

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Published by: wolfram77web on Dec 07, 2011
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05/02/2013

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EAM
N
AME
: ROADRUNNER
P
ROJECT
S
UMMARY
 
Objective:Eco-friendly replacement for the vehicles we use normally even for travelling small distances.Allow people to drive the vehicle electrically, or use their own power easily.Some features of the Vehicle:3- Wheeled, 2-seated, mechanically and electrically driven vehicle.Aerodynamic triangular frame made of light weight aluminum alloy, with a rear luggage carrier.3 Wheels of sufficient diameter to give proper ground clearance, and arranged in delta form.Flywheel KERS, Efficycle gears with clutch arrangement, right hand front and rear hard brake400W PMDC motor, 12V x 3 20Ah NiMH batteries, Gearbox, left hand electrical brake (motor)Electronic speed control, intelligent battery conservation, high power brake, fail safe circuit.Front and rear double damping shock absorber, ergonomic seats for a safe and comfortable ride.
P
ROJECT
C
OST
 
The total cost of the project amounts to Rs. 19,200.Frame of the vehicle - Rs. 4400Wheels, chains, gears, gearbox, handles, brakes, KERS - Rs. 4200400W motor, 12V 20Ah batteries - Rs. 9700Electronic components - Rs. 900(The full details of the project cost is given in the Cost report)
 
T
EAM
S
TRUCTURE
 
No. Name Designation Branch Responsibility Role1
Name Faculty Advisor Associate Professor Mechanical Engineering Guidance andHelpFaculty Advisor
2
Satya Prakash Pradhan B.Tech. 3
rd
Year Mechanical Engineering Design andAnalysisCaptain & Driver
3
Chitta Ranjan Meher B.Tech. 3
rd
Year Mechanical Engineering Marketing Captain & Driver
 
4
Subhajit Sahu B.Tech. 1
st
Year Electronics &CommunicationEngineeringDesign andAnalysisTeam Member
5
D Jaswant Kumar B.Tech. 1
st
Year Mechanical Engineering Fabrication Team Member
6
Protsahan Pradhan B.Tech. 1
st
Year Mechanical Engineering Marketing Team Member
7
Rajat Kumar Nayak B.Tech. 1
st
Year Mechanical Engineering Electrical andElectronicsTeam Member
8
Shaikh Tarik Mobin B.Tech. 1
st
Year Mechanical Engineering Fabrication Driver
9
Saurav Kumar Kachriya B.Tech. 1
st
Year Mining Engineering Aerodynamics Team Member
T
IME
P
LAN
 
Week Activity1
Got news about event Efficycle. Download of Rulebook and other materials provided by the event organizers.Consulting with the SAE Collegiate Club Faculty Advisor. Permission. Team selection and division.Registration for the Efficycle event. Net search on various existing 3-wheeled vehicles to get a rough idea.Referring Theory and search for various Automobile books.
2
Planning the general design. Detail hand drawing of the design. Finalization of frame design. Decision onvarious parts and equipments to be attached to the vehicle. List out all necessary devices and hardwarematerials to be used. Planning, how well the electrical and electronic parts can be integrated with the vehicleand in which way their use will make the vehicle better.
3
Collection of details regarding the use of finalized materials. Assigning measurements of various parts of thecycle according to human ergonomic point of view. Enquiry of availability of materials in the local market andin the Internet. Estimation of total cost of fabrication. Designing the parts to make the vehicle simple and haveincreased load bearing capacity. Performing analysis of each part separately. (Using 3DS CATIA)
4
Assembly of all parts to form the entire vehicle. Detail ANSYS analysis of the entire frame under variousloaded conditions, both static and dynamic. Finalizing on the design of drive train. Design of drive train.Planning for motor fitting and all electrical switches and controls. Planning and designing the electronic circuitdesign and determining the parts that are cheap and can be used. Validation of entire vehicle design.
5
Design Report preparation. Cost Report preparation. Presentation preparation. Consulting Faculty Advisor anddata collection regarding the various workshop facilities available for the vehicle fabrication if selected. FinalReport submission with all details, and analysis.

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