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Tune Up Manuel

Tune Up Manuel

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Published by: Whatton on Oct 26, 2008
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OilheadMaintenanceManualR850, R1100, R1150, R1200Internet BMW Riders and Oilhead RidersEdited by Carl KulowSend comments/corrections tokulowc@indiana.eduISBN R-850-1100-1150-1200Third Edition2-25-02Copyright: IBMWR and Oilhead RidersThe authors have done their best to produce accurate information. However, theyassume no liability for any damage or injury caused by any errors or omissions inthis manual. Use at your own risk.2Other proceduresTABLE OF CONTENTSSection I by Carl Kulow
MAINTENANCESCHEDULE.......................................................................................................................6PARTS AND TOOL LIST...............................................................................................................................7Cold Engine and Drivetrain ProceduresALTERNATORBELT...........................................................................................................................8VALVE ADJUSTMENT...............................................................................................................................9SPARKPLUGS..........................................................................................................................12AIR FILTER...............................................................................................................................13LUBE SIDESTAND AND CENTERSTAND.........................................................................................................................14CLUTCHCABLE..........................................................................................................................14BRAKE AND CLUTCHFLUID..........................................................................................................................15BRAKE PADS...............................................................................................................................16BATTERYINSPECTION.....................................................................................................................17FUELFILTER.........................................................................................................................18MISCELLANEOUS..................................................................................................................19
 
SUMP GUARD REMOVAL...............................................................................................................................20TEST RIDE...............................................................................................................................20Hot Engine and Drivetrain ProceduresTHROTTLE BODY SYNC...............................................................................................................................21ENGINE OIL AND FILTERCHANGE.........................................................................................................................23TRANSMISSION GEAR OIL CHANGE...............................................................................................................................24REAR WHEEL DRIVE GEAR OIL CHANGE......................................................................................................................25SUMP GUARDINSTALLATION...................................................................................................................25BRAKE PAD REPLACEMENT...............................................................................................................................26TIRE CHANGE...............................................................................................................................283TABLE OF CONTENTS (CONTINUED)Section II by Various Authors
ROUTINE R1100 SERVICE - PAULGLAVES.....................................................................................................................32VALVE ADJUSTMENT - STEPHENKARLAN....................................................................................................................38CLUTCH ADJUSTMENT - PAULGLAVES.........................................................................................................................40CLUTCH ADJUSTMENT - BOBGORMAN.........................................................................................................................41BRAKE BLEEDING - STEPHENKARLAN.........................................................................................................................42CHANGING THE FUEL FILTER ON AN R1100RS - JONDIAZ.........................................................................................47EXTRNAL FUEL FILTER MODIFICATION - ROB LENTINI...............................................................................................49SYNCHRONIZING R1100 THROTTLE BODIES - BOBGORMAN.....................................................................................53THROTTLE BODY SYNC - JON DIAZ...............................................................................................................................54
 
THROTTLE BODY SYNCH - STEPHEN KARLAN............................................................................................................56THROTTLE POSITION SENSOR - BOBGORMAN............................................................................................................60THROTTLE POSITION SENSOR - ROB LENTINI..............................................................................................................61THROTTLE SCREW AND TPS ADJUSTMENT - STEPHEN KARLAN............................................................................62THROTTLE CABLE AND CHOKE CABLE REPLECEMENT - BRYAN LALLY................................................................69MOTRONIC FAULT CODES -STEFANHEGNAUER..........................................................................................................71LED FAULT CODE READER - HENRY DE KUIJER..........................................................................................................73ANALOG FAULT CODE READER - ROBLENTINI............................................................................................................73DRIVESHAFT AND CLUTCH SPLINE LUBE - KITVERCELLA........................................................................................74Section III - Super Tuning! by Rob LentiniZERO = ZERO THROTTLE POSITION SENSOR TUNING...............................................................................................79ADVANCED IGNITIONTIMING.........................................................................................................................81VALVE LASHINCREASE.......................................................................................................................82RESULTS OF INCREASED VALVE LASH AND ADVANCED TIMING.............................................................................82NON-OEM PLUGS FOR THE R1100/850 OILHEADS........................................................................................................83THROTTLE BODY BUTTERFLY BUSHING/SEALWEAR.................................................................................................85GS INTAKE MANIFOLDS AND CAT CODE PLUG HOP UP ANR1100RS/RT...............................................................864Section I by Carl Kulow
This section consists of basic maintenance procedures that were done on anR1150GS, 2001. Once you remove the various plastic covers from an R, RT orRS, the procedures should essentially be identical to those given here.Section II by Various Authors
Generally, this section contains more detailed instructions than those found inSection I, especially Stephen Karlans very detailed write-ups. This section also
contains procedures that are not part of the normal maintenance schedule.Section III by Rob Lentini
This section is the real masterpiece of this manual, containing Rob Lentinis
Zero = Zero surging fix and other gems.
Note to RT and RS Riders: for many of the following procedures, you will need to

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