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Automated Shipment Sorter

Automated Shipment Sorter

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Published by: bellissimi on Dec 20, 2011
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I
 Automated Shipment Sorter
 
Capstone Project 02
ECE 492
Fall 2011
TeamSupervisor
 

Prof.MohamedGhazyShehata
 
Effat UniversityCollege of EngineeringElectrical and Computer Engineering Department
TeamMembers

HaneenBawayan

JuahirAlbakri
 
MahaNour
 
MaryamTora
 
 
II
Table of Content
1.1
Motivation
.....................................................................................................................................................1
1.2
Objectives
......................................................................................................................................................2
1.3
Literature review
.........................................................................................................................................2
1.4
Proposal outlines
.........................................................................................................................................4
2.
Specifications and Features
.............................................................................................................5
2.1
Overall expected functionality
................................................................................................................5
2.2
Expected features and Specifications
...................................................................................................7
2.2.1
Hardware:
.............................................................................................................................................7
2.2.2
Circuit Components
........................................................................................................................12
2.2.3
Software
.............................................................................................................................................17
2.3
Mathematical formulas and calculations involved
........................................................................18
2.3.1
Robotic Arm
.....................................................................................................................................18
2.3.2
Silicon NPN Phototransistor 
........................................................................................................18
3.
Design Overview
..............................................................................................................................19
3.1
Main Conveyor Block 
............................................................................................................................20
3.2
Barcode Block 
...........................................................................................................................................23
3.3
Three conveyors block 
...........................................................................................................................26
3.4
Microcontroller 
.........................................................................................................................................27
3.5
Robotic Arm Block 
..................................................................................................................................30
4.
Verification and Validation
..........................................................................................................34
4.1
Component Tests
......................................................................................................................................34
4.1.1
Microcontroller 
................................................................................................................................34
4.1.2
Robotic Arm
.....................................................................................................................................36
4.1.3
Conveyor 
............................................................................................................................................42
4.1.4
Barcode Reader
................................................................................................................................43
4.2
System Test:
...............................................................................................................................................44
5.
Cost Estimates
...................................................................................................................................46
6.
Project Schedule
...............................................................................................................................47
6.1
Weekly Tasks
............................................................................................................................................47
Remarks and Conclusion
........................................................................................................................48
References
...................................................................................................................................................50
Appendix
.....................................................................................................................................................51
 
 
III
List of Tables
Table 2.2.1.1.1 Mechanical Specification (LA5B Robotic Arm)
...............................................................7
Table 2.2.1.1.2 Electrical Specifications (LA5B Robotic Arm)
.................................................................8
Table 2.2.1.2.1 Mechanical Specification (Conveyor Belt)
.........................................................................8
Table 2.2.1.2.2 Electrical Specification (Conveyor Belt)
.............................................................................9
Table 2.2.1.3.1 Mechanical Specification (LAG 960 Barcode Reader)
...................................................9
Table 2.2.1.3.2 Electrical Specification (LAG 960 Barcode Reader)
....................................................10
Table 2.2.2.1.1 Mechanical Specification (Infrared Emitter)
...................................................................13
Table 2.2.2.1.2 Electrical Specification (Infrared Emitter)
.......................................................................13
Table 2.2.2.2.1 Mechanical Specification (
SiliconNPNPhototransistor
)
........................................14
Table 2.2.2.2.2 Electrical Specification (
BarcodeReader
)
......................................................................14
Table 2.2.2.3 Electrical Specification (Atmel ATMEGA 168 Microcontroller)
................................15
Table 2.2.2.4 Electrical Specification (2N7000 MOSFET)
.....................................................................15
Table 2.2.2.5.1 Electrical Specification (L7805 Voltage Regulator)
.....................................................16
Table 2.2.2.5.2 Electrical Specification (L7806 Voltage Regulator)
.....................................................16Table2.2.1MainConveyor.................................................................................................................................22Table3.2.1Barcode...............................................................................................................................................23Table3.2.2MATLABCode..................................................................................................................................24Table3.2.3ParallelPortWiring......................................................................................................................25Table3.3.1threeconveyorsfunction.............................................................................................................26Table3.4.1CLanguageProgramtoControlConveyor...........................................................................28Table3.5.1RoboticArmOrientation..............................................................................................................30Table3.5.2RoboticArmOrientationDescription....................................................................................31Table3.5.3RIOSCode...........................................................................................................................................32Table4.1.1.1LCDConnectionwithMCU.....................................................................................................35Table4.1.2.2.1ServoConnection.....................................................................................................................38Table4.1.3.1ConveyorWiring
.........................................................................................................................42Table5.1CostEstimates
.....................................................................................................................................46Table1.1.1Colorforeachteammember......................................................................................................47Table1.1.2Weeklytasks.....................................................................................................................................47
 

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