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KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 1
Outline
Introduction CFD process Hardware and Software Aerodynamics CFD Strengths of using CFD
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 3
What is CFD
The analysis of fluid flow, heat transfer, and other related phenomena with the aid of advanced numerical techniques, softwares and computers.
Why CFD
UNDERSTANDING complete picture of the flow field at any time COMPLEMENTS physical testing Meets the need for REDUCED LEAD TIME
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 4
1993:
2000: 2010:
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 5
Powertrain, Powertrain, Thermodynamics analysis Thermodynamics analysis Combustion Systems Combustion Systems
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 6
THERMODYNAMICS
CLIMATE SYSTEMS
AEROACOUSTICS
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 7
CONTAMINATION
Software
Preprocessing:
TCE ANSA Harpoon Tgrid (FLUENT) Pro-am (STAR-CD)
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 8
CFD Process
TCE CAD-Extraction ProAM Wrap ANSA
3) Simplied
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 9
CFD Process
TCE CAD-Extraction ProAM Wrap ANSA HARPOON FLUENT ENSIGHT Wrapping of complex Geometries to get an air tight geometry
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 10
CFD Process
TCE CAD-Extraction ProAM Wrap ANSA HARPOON FLUENT ENSIGHT Pre-work for wrapping Clean Exterior
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 11
CFD Process
TCE CAD-Extraction ProAM Wrap ANSA HARPOON FLUENT ENSIGHT Octree based Volume mesher
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 12
CFD Process
TCE CAD-Extraction ProAM Wrap ANSA HARPOON FLUENT ENSIGHT
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 13
CFD Process
TCE CAD-Extraction ProAM Wrap ANSA HARPOON FLUENT ENSIGHT
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 14
Hardware
SERVER 520 CPU:s (extra access to crash CPUs in case of free slots)
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 15
Aerodynamics CFD
Closed front / semi detailed Open front / fully detailed
Symmetry condition
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 16
None symetric
Aerodynamics CFD
Exterior optimization: closed front
Late separation
Good separation
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 17
Aerodynamics CFD
Exterior optimization: closed front
Skin friction
Aerodynamics CFD
Morphing
Aerodynamics CFD
Morphing
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 20
Aerodynamics CFD
Morphing
Aerodynamics CFD
Cooling flow needed to optimize underbody details as deflectors and underbody panels
Aerodynamics CFD
Aerodynamics CFD
Force (N) Exterior Front Wheels Rear Wheels Front Suspension Rear Suspension Front Wheel Deflectors Cooling Package Drive line Floor TOTAL 153,9 23,6 16,4 7,1 8,7 8,1 97,3 64,2 -62,4 317,25 Cd*A 0,331 0,051 0,035 0,015 0,019 0,018 0,209 0,138 -0,134 0,682 Cd 0,143 0,022 0,015 0,007 0,008 0,008 0,090 0,060 -0,058 0,295 % 48,5 7,5 5,2 2,2 2,8 2,6 30,7 20,3 -19,7 100,0
CD vs x
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 25
Thank you!
KTH, Johan Ljungberg, jljungb3 2011-03-25Issue date: 2010-04-19, Security Class: Public Page 26