Yap Eng Chuan

MH101073

INDIVIDUAL ASSIGNMENT ON CONTROL CHART

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X Bar Chart

R Bar Chart

Yap Eng Chuan

MH101073

Comment:
1) The process is out of control as there are 3 occurances of deviation outside LCL and UCL of Xbar chart. Subgroup 20 is out of specification due to bad material while there is spike of over specification in subgroup 4 and under specification in subgroup 16. The special causes are still not identifiable which the team should further look into it. 2) The obtained average value from data is 6.4099mm. The targeted quality keyway depth is 6.35mm. The team should reduce the drilling depth of keyway and perform verification build to ensure the value is hallowing around intended 6.35mm. 3) There is a sudden spike in subgroup 18 of R-chart. This is due to damaged oil line in the period. Subsequently, problem has been resolve and the value return within 3 tolerance. 4) Data shown that workmanship of new operator (subgroup 8-10) is well within specification. The team should look into special causes of process instead of people.

Raw Data
Subgroup 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 9 6.35 6.46 6.34 6.38 6.42 6.44 6.33 6.48 6.47 6.38 6.37 6.38 6.33 6.38 6.56 6.5 6.4 6.69 X1 6.4 6.4 X2 6.32 6.34 X3 6.37 6.36 6.4 X4 Remark

6.37 6.64

6.36 6.68

6.41 6.59

6.34 6.41 6.41 6.41 6.44

6.44 6.43 6.41 6.38 6.47

6.34 6.46 6.36 6.45 6.42 6.38 6.35 6.45 6.37 6.42 6.39 6.58 6.48 6.4 Damaged oil line Bad material New temporary operator

6.43 6.41 6.37 6.39 6.35 6.44 6.55 6.4 6.4

6.36 6.39 6.41 6.45 6.29 6.28 6.45

6.38 6.42

6.47 6.43

6.41 6.35 6.38 6.39 6.42 6.43 6.39

6.29

6.34

6.41

6.37 6.45

6.38 6.37

6.42 6.39 6.36 6.38

6.35 6.39 6.35 6.43

6.36 6.38 6.44