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Control Systems

Control Systems

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Published by Elias
Multi-Zone Control Panel 22-Zone Control System Water Heating System High Temperature 399°C (750°F) Hot Oil System Panel-Mounted Calorifier Tank.
Multi-Zone Control Panel 22-Zone Control System Water Heating System High Temperature 399°C (750°F) Hot Oil System Panel-Mounted Calorifier Tank.

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Categories:Types, Brochures
Published by: Elias on Nov 08, 2008
Copyright:Attribution Non-commercial

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12/12/2012

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W A T L O W
203
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Control Systems
Process Systems
Watlow has the manufacturingcapability to design and fabricatecomplete thermal heating systems forprocess industries.Watlow’s application engineers workhand in hand with our customer’stechnical staff, insuring that detailedsystem proposals provide a cleartechnical description of the product,as well as costing options. This closecommunication continues withdetailed approval drawings forcustomer review and confirmation,before production is started.Production schedules and in-plantproduction or final review visits by ourcustomers are available based oneach customer’s preference.Complete, technical installation andmaintenance (I&M) instructions, as-built drawing packets and componentspecification sheets are provided tosupport setup of the system once it isshipped. On-site, factory training orstart-up assistance can be provided,when needed. Follow-up service aftercommissioning is provided by localWatlow sales engineers.Watlow has the distinct advantage ofbeing the only designer of electricthermal systems to actuallymanufacture all of the majorcomponents in the thermal system.Watlow’s vast technical knowledgeand experience is combined withthese individual components toproduce the most effective thermalsolution for each unique need.
Technical Specifications 
Standards and Certifications
Thermal systems from Watlow aremade up of components that have allpassed the same high standards ofquality control testing. Watlow’sprocess engineers and techniciansare trained for specialized systemdesign and construction and are theexperts in the application of Watlowproduct lines.Prior to manufacturing, designs for allprojects are submitted for customerapproval. This process ensures youof an exacting custom design alongwith complying to local andinternational technical standards.Watlow can build assemblies to fit thefollowing standards and certifications:ASME - American Society ofMechanical EngineersANSI - American National StandardInstituteAPI - American Petroleum InstituteAWS - American Welding SocietyASTM - American Society forTesting and MaterialsTEMA - Tubular ExchangerManufacturers AssociationASHRAE - American Society ofHeating, Refrigerating and Air-Conditioning EngineersSSPC - Steel Structures PaintingCouncilUS MIL STDSUL
®
- Underwriter’s LaboratoriesFM - Factory MutualNEMA - National ElectricalManufacturers AssociationNFPA - National Fire ProtectionAssociation
Modular dual circuit heat/cool DI watersystem fully enclosed in cabinet withcaster wheels.
UL
®
is a registered trademark of Underwriter’sLaboratories, Inc.
 
204
Control Systems
Process Systems
NEC - National Electric CodeCSA - Canadian StandardsAssociationCE - European Union Mark ofConformanceCENELEC - European Committeefor Electrotechnical StandardizationPED - European Union PressureEquipment DirectiveBASEEFA - British ApprovalService for Electrical Equipment inFlammable AtmospheresIEC - International ElectrotechnicalCommissionJIC - Joint Industrial CouncilSEMI-S2 - SemiconductorEquipment and Materials Institute
Testing and Services
Watlow can provide special testingand services for a variety of needs.These include:RadiographyCharpy impact testingDie penetrant testingHydrostatic pressure testingUltrasonic thickness testingMagnetic particle testingMTRs (Material Test Reports)ASME calculationsEarthquake, stress or vibrationcalculationsPE stamp documents (ProfessionalEngineer)Helium leak testingTensile testingPMI (Positive Material Identification)testingPost-weld heat treatingChemical passivationElectropolishingMicroscopic analysisBrinell hardness testingSpecial metal coatings fromthermal spray to galvanizing
Summary of Product Capabilitiesand Services
Watlow builds any system to suit yourneeds. We design and fabricatespecialty systems to simulate uniqueindustry needs. Some of thecapabilities available to build aWatlow process system include:Complete fabrication of low alloycarbon steel through alloy 800, alloy600, alloy 20 and all exotic metalsFabrication of special parts of withCNC machining, lathes, mills,plasma cutting and laser cuttingASME Section IX welder and weldprocedure qualifications, ASME“U,” “S” and “R” stampsElectrical control panel design andassembly. UL
®
listed and CEcertified panels availableFull interconnection of varioussystem components prior toshipment to minimize fieldinstallation difficultiesDesign and fabrication of largersystems - heater sizes from singleelement, 20 watt assemblies to 600plus elements, 1016 mm (40 in.)flanges, to multi-vessel stackedsystems to 2.5 megawattStandard vessel fabrication up to1524 mm (60 in.) diameter and wallthickness from schedule five tospecialty plate rolled vessels over25.4 mm (1 in.) thick with lengthsup to 20 feet, larger sizes can alsobe providedAbility to integrate valves, pumps,flow switches, strainers, expansionjoints, expansion tanks, level glass,level switches, blowers,compressors, differential pressureswitches and all fluid flowcomponents as requiredSpecialize in high pressure andhigh temperature design includingpressures to 4500 psi and gasheating from cryogenic -226°C to982°C (-375°F to 1800°F)Heater systems designed with bestheater for application. Low endtemperatures using silicone rubberheaters to ultra-high temperatureusing ceramic fiber heatersSkid-mounting designing andfabricationPiping design and fabricationFabrication of heating and controlsystems for all hazardous and non-hazardous locations. CSA andCENELEC certified enclosures to1270 mm (50 in.) flangeSpecial cleaning proceduresincluding passivation andelectropolishingSpecial finishing, blasting andpainting of complete thermalsystemsSpecial packaging and crating fordomestic and export systemsAble to ship F.O.B. factory, F.O.B.U.S. port, ex-factory, C&Fdestination, CIF destinationCan coordinate all FreightForwarder shipping issues to insuresmooth and timely exportComplete I&M packages, drawings,nameplates in English or otherinternational languages as requiredOn-site technical reviews, training,commissioning, service by factoryengineers and local representatives
 
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Control Systems
Process Systems
Multi-Zone Control Panel
Four Watlow Anafaze 32MLS controllers128 total control loopsFour loops per zoneTwo process and two alarm outputsEmergency stop pushbuttonInterior lightingNEMA 12 fan cooled cabinetEach zone containsOn-off selector switch with pilot lightWatlow DIN-A-MITE
®
for power switchingCapacitors and resistors for Torodial heater coil
22-Zone Control System
75 kVA, 480V x 240V step-down transformerFour C-Style DIN-A-MITE SCR power switching devicesThree Watlow Anafaze MLS332 multi-loop controllersFour Watlow SERIES 988 temperature controllers withremote set pointNEMA 12 skid-mounted cabinetMain disconnect switch22 safety contactors22 sets of load fusingWatt transducer
Water Heating System
Two 50kW heaters piped in parallel60 gpm pumpSolenoid valveIsolation valveFlow switchesHigh limit thermocouplesCompletely interconnected to control system consisting of:Watlow process temperature and limit temperaturecontrollersMain disconnectMechanical contactors for power switching
F.O.B.: Wright City, Missouri

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