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Table Of Contents

1 Introduction
2 Vertical Mills
2.1 Overall description
Figure 2: schematic drawing of a vertical mill with material & gas flow
2.2 Grinding principle
Figure 3: grinding principle of a vertical mill
2.3 Vertical mills in CE/CA
Table 1: Overview of manufacturers of vertical mills in CE/CA
Diagram 1: ground material structured into countries in CE/CA
2.4 Vertical mills vs. ball mills
Table 2: general comparison between vertical roller mill and ball mill systems
3 Comparison of different vertical mill types
3.1 Gebrüder Pfeiffer MPS mill
Figure 4: Picture, drawing and flow-sheet of a Gebrüder Pfeiffer vertical mill
3.2 Loesche LM mill
Figure 5: design of the Loesche grinding rollers
Figure 6: Picture, drawing and flow-sheet of a Loesche LM vertical mill
3.3 Polysius mill
Figure 7: design of the Polysius grinding roller
3.4 FLSmidth OK mill
Figure 9: Design of the FLSmidth grinding roller
4 Comparison
4.1 Active Grinding Area per time
Table 3: Calculating the active grinding area per time
4.2 Top view
Figure 12: Top view on the grinding table of a Loesche vertical mill
Figure 13: Material inlet of a Loesche mill
Figure 14: Top view on the grinding table of a Pfeiffer vertical mill
5 Ideas of Optimization
5.1 Polysius Mill RM 46/23 in Slite
Diagram 2: Throughput as function of hydraulic pressure and dam ring height
5.2 Gebrüder Pfeiffer mill MPS 3750 C in Hannover
Table 5: Blaine and Output for different cement types in Hannover 2009
Diagram 3: records of the ZM 11 from the control room in Hannover
6 Optimization charts
6.1 Optimization chart: Fineness
Diagram 4: Optimization Chart: Influence on the fineness
6.2 Optimization chart: Temperature behind mill
Figure 17: schematic drawing of the gas flow outside of a vertical mill
Diagram 5: Optimization chart: Influence on the temperature
6.3 Optimization chart: Vibration
Diagram 6: Vibrations of a VRM due to false grinding bed height (Hannover)
Diagram 7: Optimization chart: Influence on mill-vibration I
6.4 Optimization chart: Output
Diagram 9: Optimization chart: Influence on mill-output
6.5 Optimization chart: Mill power
Diagram 10: Optimization chart: Influence on mill power
6.6 Optimization chart: pressure drop
Diagram 11: Optimization chart: Influence on the pressure drop
6.7 Comments on the optimization charts
7 Conclusion
8 Bibliography
9 Annex
9.1 Cost calculation between vertical mill and ball mill
9.2 Calculating the active grinding area per time
9.3 Pictures of Raw mill 8 in Slite
Figure 20: critical wear spots
9.4 Pictures of Cement mill 11 in Hannover
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Koch-FinalThesis-VerticalMills-2010

Koch-FinalThesis-VerticalMills-2010

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Published by Radu Florin Rus

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Published by: Radu Florin Rus on Jan 17, 2012
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08/07/2013

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