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Immersion Heaters Square Flange

Immersion Heaters Square Flange

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Published by Elias
Watlows Tubular and Process Assemblies, Square Flange Immersion Heaters are designed for use in boilers and industrial storage tanks, square range immersion heaters offer an energy efficient solution to heating water, oils and degreasing solutions.
Watlows Tubular and Process Assemblies, Square Flange Immersion Heaters are designed for use in boilers and industrial storage tanks, square range immersion heaters offer an energy efficient solution to heating water, oils and degreasing solutions.

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Published by: Elias on Nov 12, 2008
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09/28/2011

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W A T L O W
363
l   an g e e a t   e s
Tubular andProcess Assemblies
Square FlangeImmersion Heaters
WATROD
Steel304 stainless steel
FIREBAR
SteelBrass
Tubular andProcess Assemblies
Designed for use in boilers andindustrial storage tanks, squareflange immersion heaters offer anenergy efficient solution to heatingwater, oils and degreasing solutions.Consisting of WATROD orFIREBAR
 ® 
elements brazed, staked,or welded to a four- or six-boltflange, these heaters mount directlyto a mating flange that is welded toa tank wall or nozzle.Installation and maintenance iseasy. Heater change-out is alsosimple … unbolt the flange andreplace it with another ... withoutextensive equipment downtime.
Performance Capabilities 
Watt densities to 100 W/in
2
(15.5 W/cm
2
)Wattages to 24kWVoltages to 480V
Å
(ac)Incoloy
 ® 
sheath temperatures to1600°F (870°C)
Features and Benefits 
2
1
 ⁄ 
2
,3
1
 ⁄ 
8
and 4
1
 ⁄ 
2
inch square
anges
easily adapt toapplication needs.
Asbestos-free gaskets
comewire-tied to each flange. Sparegaskets also available.
Epoxy or silicone resin seals
,rated to 250°F (120°C) or 390°F(200°C) respectively, protectelements against moisture andother contaminants.
WATROD hairpinsarerepressed (recompacted)
tomaintain MgO density, dielectricstrength, heat transfer and life.
UL
 ® 
and CSA componentrecognition
under file numbersE52951 and 31388 respectively.See
pages 268 to 271
for details.
Applications 
WaterBoiler equipmentVapor degreasersFuel oilsHeat transfer fluidsCaustic solutions
Available on request: 
Sheath materials
in copper,steel, 304 and 316 stainless steeland titanium
Flange materials
in titanium and316 stainless steel
Flange sizes
to meet specificapplication needs
External
nishes
such aspassivation, belt polishing andglass beading
Other voltage and wattageratings
Consult your Watlowrepresentative for details.
Pressure TightConstructionWATRODHeating ElementThreaded TerminalsMatingFlange
Flange materials:
On stock chart units: • Same day on most heaters • 10 working days on special voltages and/or wattages • 15 working days on special element lengths 
 
364
Tubular andProcess Assemblies
Square FlangeImmersion Heaters
Applications: Clean and Potable Water
100 W/in
2
8.0 11
3
 ⁄ 
4
(298)
FHN11N10
FHN11N3
FHN11N11
FHN11N5
18 (9)
Steel Flange3-Incoloy
 ® 
(15.5 W/cm
2
)
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
30 W/in
2
3.0 18
1
 ⁄ 
2
(470)
FHN18J10
FHN18J3 FHN18J11
FHN18J5
19 (9)
304 SS Flange
3.75 23
1
 ⁄ 
16
(586)
FHN23B10
FHN23B3
FHN23B11
FHN23B5
20 (9)
3-Incoloy
 ® 
(4.7 W/cm
2
)
25 W/in
2
1.5 12 (305)
FHN12A10
FHN12A3 FHN12A11
FHN12A5
18 (8)
304 SS Flange3-Incoloy
 ® 
(3.9 W/cm
2
)
Applications: Bunker C and #6 Fuel Oils
10 W/in
2
1.0 18
1
 ⁄ 
2
(470)
FHN18J12
FHN18J13
19 (9)
304 SS Flange
1.25 23
1
 ⁄ 
16
(586)
FHN23B12
FHN23B13
20 (9)
3-Incoloy
 ® 
(1.6 W/cm
2
)
8 W/in
2
0.5 12 (305)
FHN12A12
FHN12A13
18 (8)
304 SS Flange3-Incoloy
 ® 
(1.3 W/cm
2
)
Application Hints
Determine recommended sheathmaterials and watt densities byusing the
Element and Assembly Selection Guide 
on
pages 262 to 263
. If wattage isnot known, consult your Watlowrepresentative.Extend the elements no-heatsection completely in the fluid atall times to prevent prematureheater failure. See theaccompanying illustration forproper placement of the no-heatsection.Mount WATROD and FIREBARsquare flange heatershorizontally and low in the tank,but above sludge level.Periodically remove heaters toinspect and clean the elements.Keep terminations clean, dry andtight.Minimize problems associatedwith low liquid level conditions byusing a low liquid level sensor.
CDH BundleO.D.0.315"or 0.430"(8 or 10.9 mm)WATROD ElementEANo-Heat SectionBImmersed Length
1
/
4
" (6 mm)(4)
13
/
32
"Dia.(10 mm)
2
1
 ⁄ 
2
" Square Flange
 —
WATROD Element
WATROD Immersed Code No. Est. Ship.Description kW
B Dimension
240V
Å
(ac) 240V
Å
(ac) 480V
Å
(ac) 480V
Å
(ac)Weightinch (mm) 1-Phase 3-Phase 1-Phase 3-Phase lbs (kg)
A1
1
 ⁄ 
2
(38)C2
1
 ⁄ 
2
(64)D2
1
 ⁄ 
2
(64)E1(25)H1
1
 ⁄ 
2
(38)
Heater DimensionInch(mm)
All square flange heaters are Stock unlessotherwise noted.
AvailabilityStock
: Same day shipment
Assembly Stock
: Five to seven working days
Standard
: Six weeks
OR1" (25 mm)Minimum No-Heat Section
Assembly Stock
Standard
F.O.B.:Hannibal,Missouri
 
W A T L O W
365
l   an g e e a t   e s
Tubular andProcess Assemblies
Square FlangeImmersion Heaters
3
1
 ⁄ 
8
" Square Flange
 —
FIREBAR Element
Tubular andProcess Assemblies
2
1
 ⁄ 
2
" Square Flange
 —
FIREBAR Element
CDH BundleO.D.1"(25 mm) FIREBAR Element
1
/
4
"(6 mm)EANo-Heat SectionBImmersed Length(4)
3
/
8
"Dia.(10 mm)CDH Bundle O.D.1"(25 mm) FIREBAR Element
1
/
4
"(6 mm)EANo-Heat SectionBImmersed Length(4)
13
/
32
"dia.(10 mm)
Applications:Clean and Potable Water
80 W/in
2
1824
1
 ⁄ 
2
(622)
FENFB24J26J
a
FENFB24J3J
b
FENFB24J5J
a
12(6)
Brass Flange1-Incoloy
 ® 
(12.4 W/cm
2
)
Applications:Process Water,Ethylene Glycol (50%)
40 W/in
2
924
1
 ⁄ 
2
(622)
FENFB24J26K
b
FENFB24J3K
b
FENFB24J5K
b
12(6)
Brass Flange1-Incoloy
 ® 
(6.2 W/cm
2
)
AvailabilityStock
: Same day shipment
Assembly Stock
: Five to seven working days
Standard
: Six weeks
a
Stock
b
StandardA1
1
 ⁄ 
2
(38)C2
1
 ⁄ 
2
(64)D2
1
 ⁄ 
2
(64)E1
3
 ⁄ 
4
(44)H1
5
 ⁄ 
16
(33)
Heater DimensionInch(mm)
A1
9
 ⁄ 
16
(40)C3
17
 ⁄ 
32
(90)D3
1
 ⁄ 
8
(74)E1
9
 ⁄ 
16
(40)H2
1
 ⁄ 
8
(54)
Heater DimensionInch(mm)
FIREBAR Immersed Code No. Est. Ship.Description kW
B Dimension
208V
Å
(ac) 240V
Å
(ac) 240V
Å
(ac) 480V
Å
(ac) 480V
Å
(ac)Weightinch (mm) 3-Phase 1-Phase 3-Phase 1-Phase 3-Phase lbs (kg)
Applications:Clean and Potable Water
100 W/in
2
5 11
1
 ⁄ 
2
(292)
FHNFA11J26N
b
FHNFA11J10N
a
FHNFA11J3N
a
FHNFA11J11N
b
FHNFA11J5N
b
5 (3)
Steel Flange
8 20
3
 ⁄ 
4
(527)
FHNFA20N26N
b
FHNFA20N10N
a
FHNFA20N3N
a
FHNFA20N11N
b
FHNFA20N5N
a
7 (4)
1-Incoloy
 ® 
10 24
3
 ⁄ 
8
(619)
FHNFA24G26N
b
FHNFA24G10N
a
FHNFA24G3N
b
FHNFA24G11N
b
FHNFA24G5N
a
8 (4)(15.5 W/cm
2
) 15 33
15
 ⁄ 
16
(862)
FHNFA33S26N
b
FHNFA33S3N
b
FHNFA33S11N
b
FHNFA33S5N
a
9 (5)
80 W/in
2
16 22
5
 ⁄ 
8
(575)
FHNFB22L26J
b
FHNFB22L10J
b
FHNFB22L3J
b
FHNFB22L11J
b
FHNFB22L5J
b
10 (5)
Steel Flange1-Incoloy
 ® 
(12.4 W/cm
2
)
FIREBAR Immersed Code No. Est. Ship.Description kW
B Dimension
208V
Å
(ac) 240V
Å
(ac) 480V
Å
(ac)WeightInch (mm) 3-Phase 3-Phase 3-Phase lbs (kg)

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