Wire and Cable

SERV-RITE
Wire and Cable

Thermocouple Wire Chemical Resistance ratings are Stainless Steel Wire Braid (S)
and Thermocouple given as they relate to most This, the most popular of the over-
Extension Wire common chemicals. These ratings braids, uses 300 series stainless
apply to the insulation types and not steel and is available on virtually all
Technical Data necessarily to the type of standard SERV-RITE wire offerings. It
impregnation used. Consult factory is an economical method of
How to Select Wire to Suit for specific applications. extending the life of thermocouple
Your Requirements UL Listed PLTC Wire And Cable
®
and extension wire. Several of our
ASTM E 230 Color Code Watlow offers UL listed SERV-RITE
® standard wire items are available
thermocouple and extension wire from stock with a stainless overbraid.
Generally, SERV-RITE wire has
and cable for PLTC (Power Limited Non-stock items are available on a
color codes wherever possible.
Tray Cable) applications. The special order basis.
The exceptions are the high
temperature yarn constructions following insulation SERIES have Alloy 600 Wire Braid (N)
such as the SERIES 301 and 350. these approvals: Most commonly specified on high
Color coding of the SERIES 511 and • 502 temperature SERV-RITE wire yarn
512 is accomplished by including a • 507 insulations, the Inconel braid offers a
®
colored thread or “tracer” under the higher operating temperature than

• 509 the series 300 stainless steel
tape.
• 510 overbraid. When this braid is
Physical Properties
• 900 specified on SERV-RITE SERIES
Abrasion Resistance is rated fair,
• 1000 350, the performance of the material
good, or excellent and is based on
is only surpassed by metal-sheathed
the wall thickness of the construction All these insulation SERIES have the cables. Consult factory for
and how well it survives with other following physical characteristics: availability on specific wire items.
insulations of similar thicknesses. • UL listed Type PLTC—300 Volt
®
The 511 SERIES receives an Tinned Copper Wire Overbraid (C)

• Passes IEEE 383 70,000 BTU/Hr When there is a possibility of elec-
excellent rating because the thin wall
flame test trical interference in the area of the
of polyimide tape will survive better
than almost any other insulation • Passes VW-1 flame test thermocouple installation, it may be
applied in the same wall thickness. • UL listed under Subject 13
®
necessary to shield the wire from
The “absolute” abrasion resistance • Non-propagating electrical “noise.” Several of our
of a construction will depend not standard products use aluminized
• Flame retardant tapes as an intrinsic shield.
only on the type of insulation but on
thickness at which it is applied. • UV light resistant However, when shielding is needed
Moisture Resistance ratings are on other constructions, a tinned
given for the wire in the “as copper shield can be specified on
Metallic Overbraids
received” condition. In the case of special order.
and Wraps
fiberglass insulated wire, the Although standard SERV-RITE wire Stainless Steel Spiral Wrap (W)
moisture resistance is achieved by products are designed to yield a Certain constructions are available
the use of impregnations or spirally high degree of abrasion resistance, with a spirally applied stainless steel
applied tapes called moisture it is sometimes necessary to add an wrap. The wrap yields a tough
barriers. The impregnations and/or additional metallic covering to mechanical coating that survives
tapes will burn off at temperatures further enhance this property. The well in most outdoor applications.
below the upper useful operating following are the available Consult factory for the availability on
temperatures of the fiberglass. The overbraids and wraps. specific catalog items. To add a
thermoplastic insulations (PVC and metallic overbraid or wrap, insert the
the fluoroplastics) and the polyimide letter designator as follows:
insulated constructions will maintain
their moisture resistance up to their
“continuous” temperature rating.
Inconel is a registered trademark of Special

®
Metals Corporation.
182
W A T L O W
SERV-RITE
Wire and Cable
Thermocouple Wire How to Select Wire 1 2 3 4 5 6 7 8 9 10 11
and Thermocouple Code Number -00
- - - -
Extension Wire 1. ASTM E 230 Calibration
a
B J S
Technical Data C* K T
E N
2-3. AWG
14 to 36
b
4. Conductor Type/Tolerance
1 = Thermocouple grade, solid wire, standard tolerance
2 = Thermocouple grade, solid wire, special tolerance
3 = Thermocouple grade, stranded wire, standard tolerance
4 = Thermocouple grade, stranded wire, special tolerance
5 = Extension grade, solid wire, standard tolerance
6 = Extension grade, solid wire, special tolerance
7 = Extension grade, stranded wire, standard tolerance
8 = Extension grade, stranded wire, special tolerance
5. Metallic Overbraids (optional)
S = Stainless steel
N = Alloy 600
C = Tinned copper
6-8. Insulation Series
Refer to Insulation chart below.
9-11. Color Code
Blank = ASTM E 230 (formally ANSI MC96.1)
BSC = BS 1843
DIN = DIN 43710
JIS = JIS C 1610-1981
IEC = IEC 584-3
*Not an ASTM E 230 symbol.

a
Color coding will be to ASTM E 230 standards, unless specified.
b
Stranded conductors will be seven strand constructions. Consult factory for
other configurations.
Made-to-order If you are unable to locate the stock wraps or shielding, in designated
SERV-RITE Wire and Cable

SERV-RITE wire product that meets standards. Simply review “How to
your unique application, Watlow can Order,” on page 180 of this section,
manufacture the exact wire product define your requirements
that does. With short lead times, and call your Watlow representative
Watlow can make-to-order any to place your order and confirm ®
combination of wire type and specifications.

insulation with metallic overbraids,
183
SERV-RITE
Wire and Cable
Thermocouple Wire Popular Constructions
Grade AWG Wire Limits of Type K Type J Type S
SERV TEX Insulated Type Error
Extension Wire SERIES 155 Extension 16
Solid Standard K16-5-155 J16-5-155 S16-5-155
Stranded Standard K16-7-155 J16-7-155 S16-7-155
Note: Bolded products are stocked and shipped in 100, 250, 500 and 1000 foot spools.
Available Constructions 1 2 3 4 5 6 7
- -1 5 5
1. ASTM E 230 Calibrations

E K S
J N T
2-3. AWG
The SERIES 155 is a tough wire
20 16 14
especially suited to applications
20 stranded (7/28) 16 stranded (7/24) 14 stranded (7/22)
involving momentary contact with
molten metals, hot surfaces as found
in heat treating, steel, aluminum 6 = Extension grade, solid wire, special tolerance
plants, glass ceramic and brick 7 = Extension grade, stranded wire, standard tolerance
manufacturing. 8 = Extension grade, stranded wire, special tolerance
The conductors are insulated with Note: Minimum order sizes apply for non-stock constructions.
braided fiberglass and then
impregnated with a resin. Insulated Performance Capabilities Applications
conductors are then laid parallel and • Continuous temperature rating: • Heat treating
a SERV TEX braid is woven over 290°C (550°F) • Molten metal
them and a final impregnation is
• SERV TEX heavy braided jacket • Foundry
applied.
• Fiberglass braided insulation
Continuous Use Single Use
Temp. Temp. • Available with optional metallic
290˚C (550˚F) 340˚C (650˚F)
overbraid for additional abrasion
Resin retained to 204°C ( 400°F) resistance
Resistance Properties
Moisture Chemical Abrasion
Good Good Good
Wire Specifications
Nominal Insulation Thickness Nominal Overall Approximate
AWG Nominal Conductor Size Conductor Overall Size Shipping Weight
in. (mm) in. (mm) in. (mm) in. (mm) lbs/1000 ft (kg/km)
20 0.032 (0.813) 0.015 (0.381) 0.030 (0.762) 0.136 x 0.178 (3.45 x 4.52) 15 (22.4)
20 S* (7/28) 0.038 (0.965) 0.015 (0.381) 0.030 (0.762) 0.144 x 0.196 (3.66 x 4.98) 16 (23.8)
16 0.051 (1.290) 0.015 (0.381) 0.030 (0.762) 0.158 x 0.226 (4.01 x 5.74) 29 (43.2)
16 S* (7/24) 0.060 (1.524) 0.015 (0.381) 0.030 (0.762) 0.170 x 0.244 (4.32 x 6.20) 31 (46.2)
14 0.064 (1.628) 0.015 (0.381) 0.030 (0.762) 0.180 x 0.252 (4.57 x 6.40) 40 (59.6)
14 S* (7/22) 0.076 (1.930) 0.015 (0.381) 0.030 (0.762) 0.205 x 0.270 (5.21 x 6.86) 46 (68.5)
* “S” denotes stranded wire: e.g., “20 S (7/28)” is seven strands of 28 gauge wire to make a 20 gauge stranded conductor.
184
W A T L O W
SERV-RITE
Wire and Cable
Grade AWG Wire Limits of Type K Type J Type S
SERV TEX and TFE Tape Type Error
Extension Wire Extension 16
Solid Standard K16-5-157 J16-5-157 S16-5-157
Stranded Standard K16-7-157 J16-7-157 S16-7-157
SERIES 157
- -1 5 7

E K S
J N T
2-3. AWG
The SERIES 157 is an improved 20 16 14
version of SERIES 155. The SERIES
157 uses tape over the conductors 4. Conductor Type/Tolerance
to improve moisture resistance.
The SERIES 157 conductors are first 7 = Extension grade, stranded wire, standard tolerance
wrapped with a TFE tape, braided 8 = Extension grade, stranded wire, special tolerance
with fiberglass, and then
Note: Minimum order sizes apply for non-stock constructions.
impregnated with a resin. The
insulated single conductors are then
laid parallel and braided with Performance Capabilities Applications
SERV TEX yarn. The final coat is a • Continuous temperature rating • Heat treating
resin impregnation. 290°C (550°F) • Molten metal
• SERV TEX heavy braided jacket • Foundry
Temp. Temp.
• Fiberglass braided insulation
290˚C (550˚F) 340˚C (650˚F) • TFE taped conductors
Resin retained to 204°C ( 400°F) • Available with optional metallic
resistance
Good Good Good

Wire Specifications
®
20 0.032 (0.813) 0.020 (0.508) 0.030 (0.762) 0.146 x 0.192 (3.71 x 4.87) 16 (23.8)
20 S* (7/28) 0.038 (0.965) 0.020 (0.508) 0.030 (0.762) 0.154 x 0.210 (3.91 x 5.33) 17 (25.3)
16 0.051 (1.290) 0.020 (0.508) 0.030 (0.762) 0.168 x 0.240 (4.27 x 6.10) 30 (44.7)
16 S* (7/24) 0.060 (1.524) 0.020 (0.508) 0.030 (0.762) 0.180 x 0.258 (4.57 x 6.55) 32 (47.7)
14 0.064 (1.628) 0.020 (0.508) 0.030 (0.762) 0.190 x 0.266 (4.57 x 6.76) 42 (62.6)
14 S* (7/22) 0.076 (1.930) 0.020 (0.508) 0.030 (0.762) 0.225 x 0.302 (5.72 x 7.67) 48 (71.5)
185
SERV-RITE
Wire and Cable
Grade AWG Wire Limits of Type K
High Temperature Vitreous Type
Insulation
Error
Silica Braided Thermocouple Heavy
Standard K20-1-301
Special K20-2-301
Wire SERIES 301 and 365 Thermocouple 20 Solid
Standard K20-1-365
Medium
Special K20-2-365
- -

E K
J N
Both the SERIES 301 and 365 use 2-3. AWG
vitreous silica yarn as the insulation 20
on both the conductors and duplex. 16
This yarn retains its flexibility after 4. Conductor Type/Tolerance
exposure to high temperatures. 1 = Thermocouple grade, solid wire, standard tolerance
The vitreous silica yarn’s greater
5-7. Insulation Type
purity performs better at high
301 = Heavy build
temperatures than other fibrous glass
365 = Medium build
products. Testing has indicated that
“contamination” will compromise this Note: Minimum order sizes apply for non-stock constructions.
material’s upper use temperature. For
this reason, our standard offering is Performance Capabilities Applications
supplied without color coding or • Continuous temperature rating • Heat treating
impregnations. The 365 construction 982°C (1800°F) • Oven and furnace
is a cost-effective, medium insulation • Vitreous silica braided yarn • Survey and load
build of the popular heavy duty 301 insulation
construction.
• Available with optional metallic
For higher temperatures consider overbraid for additional abrasion
SERIES 350 (see page 191). resistance
Temp. Temp.
980˚C (1800˚F) 1093˚C (2000˚F)
Fair Good Fair
Wire Specifications - SERIES 301 and SERIES 365

20a 0.032 (0.813) 0.018 (0.457) 0.015 (0.381) 0.098 x 0.154 (2.49 x 3.91) 15 (22.4)
18a 0.040 (1.020) 0.018 (0.457) 0.015 (0.381) 0.110 x 0.180 (2.79 x 4.57) 19 (28.3)
16a 0.051 (1.290) 0.016 (0.406) 0.015 (0.381) 0.118 x 0.198 (3.00 x 5.03) 25 (37.3)
202 0.032 (0.813) 0.015 (0.381) 0.012 (0.305) 0.090 x 0.140 (2.29 x 3.56) 13 (19.4)
aSERIES 301
2SERIES 365
* Lack of binders or impregnations may cause insulation to “flower” when stripped.
186
W A T L O W
SERV-RITE
Wire and Cable
Grade AWG Wire Limits of Type K Type J Type T
Fiberglass Braided Type Error
Thermocouple and Solid
Standard K20-1-304* J20-1-304* T20-1-304
20 Special K20-2-304 J20-2-304 T20-2-304
Extension Wire SERIES 304 Stranded Standard K20-3-304* J20-3-304* T20-3-304
Thermocouple
Standard K24-1-304 J24-1-304 T24-1-304
24 Solid Special K24-2-304 J24-2-304 T24-2-304
Stranded Standard K24-3-304 J24-3-304
Grade AWG Wire Limits of Type E Type B

Type Error
Standard E20-1-304
Thermocouple 20 Solid Special E20-2-304
Stranded Standard E20-3-304
20 Solid Standard B20-5-304
Extension 24 Solid Standard
The uniform quality and availability of
the SERIES 304 make it the ideal
*These constructions stocked with a stainless steel overbraid (order overbraid by adding “-S”
wire for general applications in front of construction type (i.e. K20-1-S-304).
requiring moderate abrasion and Available Constructions 1 2 3 4 5 6 7
moisture resistance, wide - -3 0 4
temperature capabilities and
economy.
Each conductor is covered with a B E K S
color coded glass braid. This braid is C J N T
impregnated to enhance abrasion 2-3. AWG
resistance and reduce fraying. The 30 24 20
insulated single conductors are laid 28 24 stranded (7/32) 20 stranded (7/28)
parallel and covered with another 4. Conductor Type/Tolerance
layer of woven glass. A final impreg- 1 = Thermocouple grade, solid wire, standard tolerance
nation is then applied to the glass. 2 = Thermocouple grade, solid wire, special tolerance
For higher temperatures, consider 4 = Thermocouple grade, stranded wire, special tolerance
SERIES 321 (see page 190). 5 = Extension grade, solid wire, standard tolerance
Continuous Use Single Use 7 = Extension grade, stranded wire, standard tolerance
Temp. Temp. 8 = Extension grade, stranded wire, special tolerance
480˚C (900˚F) 540˚C (1000˚F) Note: Minimum order sizes apply for non-stock constructions.

Resin retained to 204°C ( 400°F)
Performance Capabilities overbraid for additional abrasion
Resistance Properties • Continuous temperature rating resistance
Moisture Chemical Abrasion 482°C (900°F) Applications
Good Good Fair
• Fiberglass braided yarn • Heat treating ®
insulation • Oven
Wire Specifications • Available with optional metallic • General use
30 0.010 (0.254) 0.007 (0.178) 0.008 (0.203) 0.043 x 0.064 (1.09 x 1.63) 3 (4.5)
28 0.013 (0.320) 0.007 (0.178) 0.008 (0.203) 0.043 x 0.070 (1.09 x 1.78) 3 (4.5)
24 0.020 (1.508) 0.005 (0.127) 0.006 (0.152) 0.045 x 0.072 (1.14 x 1.83) 7 (10.4)
24 S* (7/32) 0.024 (1.610) 0.005 (0.127) 0.006 (0.152) 0.048 x 0.080 (1.22 x 2.03) 8 (11.9)
20 0.032 (1.813) 0.005 (0.127) 0.006 (0.152) 0.056 x 0.096 (1.42 x 2.44) 9 (13.4)
20 S* (7/28) 0.038 (1.965) 0.006 (0.152) 0.006 (0.152) 0.064 x 0.112 (1.63 x 2.84) 10 (14.9)
187
SERV-RITE
Wire and Cable
Grade AWG Wire Limits of Type K Type J
Fiberglass Wrapped Type Error
Thermocouple and 24 Solid
Standard K24-1-305 J24-1-305
Special K24-2-305 J24-2-305
Extension Wire SERIES 305 Standard K28-1-305 J28-1-305
Thermocouple 28 Solid Special K28-2-305 J28-2-305
Standard K30-1-305 J30-1-305
30 Solid Special K30-2-305 J30-2-305
- -3 0 5

SERIES 305 is specifically B E K S
constructed for light duty C J N T
applications where size is a critical 2-3. AWG
30 24 20
factor. The single conductors are
28 24 stranded (7/32) 20 stranded (7/28)
insulated using a specialized yarn
wrapped on the conductors in layers.
This yarn is then impregnated to add
abrasion resistance and enhance 3 = Thermocouple grade, stranded wire, standard tolerance
electrical properties. The insulated 4 = Thermocouple grade, stranded wire, special tolerance
single conductors are then laid 5 = Extension grade, solid wire, standard tolerance
parallel and covered with a layer of 6 = Extension grade, solid wire, special tolerance
braided glass. A final impregnation is 7 = Extension grade, stranded wire, standard tolerance
applied to the braid. 8 = Extension grade, stranded wire, special tolerance
For higher temperature applications, Note: Minimum order sizes apply for non-stock constructions.
use SERIES 321 (see page 190).
Performance Capabilities Applications
Temp. Temp. • Continuous temperature rating • Heat treating
480˚C (900˚F) 540˚C (1000˚F) 482°C (900°F) • Oven
Resin retained to 204°C ( 400°F) • Fiberglass braided yarn insulation • General use
Resistance Properties • Yarn wrapped conductors for
Moisture Chemical Abrasion superior coverage on small gauge
Good Good Fair wires
resistance
Wire Specifications
30 0.010 (0.254) 0.005 (0.127) 0.008 (0.203) 0.036 x 0.056 (0.914 x 1.42) 3 (4.5)
28 0.013 (0.320) 0.005 (0.127) 0.008 (0.203) 0.040 x 0.062 (1.02 x 1.57) 3 (4.5)
24 0.020 (0.508) 0.005 (0.127) 0.006 (0.152) 0.042 x 0.072 (1.07 x 1.83) 7 (10.4)
24 S* (7/32) 0.024 (0.610) 0.005 (0.127) 0.006 (0.152) 0.048 x 0.080 (1.22 x 2.03) 8 (11.9)
20 0.032 (0.813) 0.005 (0.127) 0.006 (0.152) 0.054 x 0.096 (1.37 x 2.44) 9 (13.4)
20 S* (7/28) 0.038 (0.965) 0.005 (0.127) 0.006 (0.152) 0.060 x 0.108 (1.52 x 2.74) 10 (14.9)
188
W A T L O W
SERV-RITE
Wire and Cable
High Temperature Fiberglass Type Error
Twisted Thermocouple Wire 20 Solid Standard K20-1-314 J20-1-314
Special K20-2-314 J20-2-314
SERIES 314 Thermocouple
Standard K24-1-314 J24-1-314
24 Solid
Special K24-2-314 J24-2-314
- -3 1 4

E K T
J N
The SERIES 314 is an economical 2-3. AWG
construction for general, high 24 16
temperature applications. The 20
braided high temperature yarn is 4. Conductor Type/Tolerance
applied in a unique manner that 1 = Thermocouple grade, solid wire, standard tolerance
allows SERIES 314 to be 2 = Thermocouple grade, solid wire, special tolerance
competitively priced with other 3 = Thermocouple grade, stranded wire, standard tolerance
fiberglass constructions. It produces 4 = Thermocouple grade, stranded wire, special tolerance
a finished wire that performs at Note: Minimum order sizes apply for non-stock constructions.
temperatures to 870°C (1600°F).
The conductors are insulated with Performance Capabilities Applications
braided high strength fiberglass and • Continuous temperature rating • Heat treating
impregnated to improve abrasion 705°C (1300°F) • Aluminum stress relieving
resistance. The impregnation is tinted
• Fiberglass braided yarn insulation • Steel annealing
to impart color coding to primary
insulations. The insulated single • Twisted design has no jacket
conductors are then twisted together • Available with optional metallic
to yield a construction flexible overbraid for additional abrasion
enough for most any application. resistance
Temp. Temp.

705˚C (1300˚F) 870˚C (1600˚F)
Resin retained to 204°C ( 400°F)
Good Good Good
®
Wire Specifications
Nominal Conductor Nominal Overall Approximate
AWG Nominal Conductor Size Insulation Thickness Size Shipping Weight
in. (mm) in. (mm) in. (mm) lbs/1000 ft (kg/km)
24 0.020 (0.508) 0.015 (0.381) 0.100 (2.54) 6 (8.9)
20 0.032 (0.965) 0.015 (0.381) 0.124 (3.15) 10 (14.9)
18 0.040 (1.02) 0.018 (0.457) 0.152 (3.56) 16 (23.8)
16 0.051 (1.29) 0.018 (0.457) 0.174 (4.42) 21 (31.3)
14 0.064 (1.63) 0.018 (0.457) 0.200 (5.08) 32 (47.7)
189
SERV-RITE
Wire and Cable
High Temperature Braided Type Error
Fiberglass Thermocouple 20 Solid Standard K20-1-321 J20-1-321
Special K20-2-321 J20-2-321
Wire SERIES 321 Thermocouple
Standard K24-1-321 J24-1-321
24 Solid
Special K24-2-321 J24-2-321
- -3 2 1

E K T
J N
The addition of color coding and im- 2-3. AWG
pregnation to the high temperature 24 16
fiberglass make this the logical next 20 14
step for systems which have exceed- 4. Conductor Type/Tolerance
ed the temperature capabilities of 1 = Thermocouple grade, solid wire, standard tolerance
standard glass insulated series. 2 = Thermocouple grade, solid wire, special tolerance
Each conductor is covered with a
color coded, high temperature
fiberglass braid. This braid is then Note: Minimum order sizes apply for non-stock constructions.
impregnated to enhance abrasion
resistance and reduce fraying. The Performance Capabilities Applications
insulated conductors are laid parallel • Continuous temperature rating • Heat treating
and covered with another braid of 705°C (1300°F) • Aluminum and steel
high temperature fiberglass and
impregnation. • Heavy fiberglass braided yarn
insulation
Continuous Use Single Use • Twisted design has no jacket
Temp. Temp. • Available with optional metallic
705˚C (1300˚F) 870˚C (1600˚F) overbraid for additional abrasion
Resin retained to 204°C ( 400°F) resistance
Good Good Good
Wire Specifications
24 0.020 (0.508) 0.015 (0.381) 0.010 (0.254) 0.072 x 0.120 (1.83 x 3.05) 10 (14.9)
20 0.032 (0.965) 0.015 (0.381) 0.010 (0.254) 0.082 x 0.140 (2.08 x 3.56) 13 (19.4)
18 0.040 (1.02) 0.015 (0.381) 0.010 (0.254) 0.090 x 0.156 (2.29 x 3.96) 18 (26.8)
16 0.051 (1.29) 0.015 (0.381) 0.010 (0.254) 0.100 x 0.174 (2.54 x 4.42) 25 (37.3)
14 0.064 (1.63) 0.015 (0.381) 0.010 (0.254) 0.114 x 0.200 (2.90 x 5.08) 34 (50.7)
190
W A T L O W
SERV-RITE
Wire and Cable
Grade AWG Wire Limits of Type K
High Temperature Ceramic Type
Insulation
Error
Fiber Thermocouple Wire Heavy
Standard K20-1-350
Special K20-2-350
SERIES 350 and 355 Thermocouple 20 Solid
Standard K20-1-355
Medium
Special K20-2-355
- -

E K
J N
2-3. AWG
The SERIES 350 uses the ultimate 24 16
high-temperature flexible insulating 20 14
system. The ceramic fiber yarn’s 4. Conductor Type/Tolerance
upper temperature limit often exceeds 1 = Thermocouple grade, solid wire, standard tolerance
the melting point of the material it’s 2 = Thermocouple grade, solid wire, special tolerance
insulating. When an application 3 = Thermocouple grade, stranded wire, standard tolerance
requires flexible insulation, while 4 = Thermocouple grade, stranded wire, special tolerance
pushing Type K or Type N to their 5-7. Insulation Type
extreme limits, ceramic fiber 350 = Heavy build
insulation is the only choice. 355 = Medium build
Watlow supplies standard SERIES Note: Minimum order sizes apply for non-stock constructions.
350 without color coding or
impregnations.* This minimizes
contaminating the pure ceramic fiber • Continuous temperature rating • Heat treating
yarn. Laboratory testing indicates the 1205°C (2200°F) • Oven and furnace survey
impregnation can decrease the • Ceramic fiber braided yarn • Load thermocouple
upper use temperature by as much as insulation
540°C (1000°F).
The 355 construction is a cost- overbraid for additional abrasion
effective, medium insulation build of resistance
the popular 350 heavy duty
construction. Continuous Use Single Use
Temp. Temp.

If application temperatures exceed
1205˚C (2200˚F) 1430˚C (2600˚F)
SERIES 350 construction, specify
XACTPAK mineral-insulated,
®
metal-sheathed cable. Moisture Chemical Abrasion
Fair Good Good ®
Wire Specifications - SERIES 350 and SERIES 355

24a 0.020 (0.508) 0.016 (0.406) 0.016 (0.406) 0.088 x 0.132 (2.24 x 3.35) 13 (19.4)
20a 0.032 (0.965) 0.016 (0.406) 0.016 (0.406) 0.100 x 0.154 (2.54 x 3.91) 16 (23.8)
16a 0.051 (1.29) 0.016 (0.406) 0.016 (0.406) 0.119 x 0.192 (3.02 x 4.88) 32 (47.7)
14a 0.064 (1.63) 0.016 (0.406) 0.016 (0.406) 0.132 x 0.218 (3.35 x 5.54) 44 (65.6)
242 0.020 (0.508) 0.012 (0.305) 0.016 (0.406) 0.078 x 0.116 (1.98 x 2.95) 13 (19.4)
202 0.032 (0.965) 0.012 (0.305) 0.016 (0.406) 0.090 x 0.138 (2.29 x 3.50) 16 (23.8)
162 0.051 (1.29) 0.012 (0.305) 0.016 (0.406) 0.111 x 0.176 (2.82 x 4.47) 32 (47.7)
aSERIES 350
2SERIES 355
* Because this insulation has no binders or impregnations, it may “flower” when stripped.
191
SERV-RITE
Wire and Cable
PVC Insulated Extension Type Error
Wire SERIES 502 16 Solid Standard K16-5-502 J16-5-502
Solid Standard K20-5-502 J20-5-502 T20-5-502
Extension 20
Stranded Standard K20-7-502 J20-7-502 T20-7-502
24
Grade AWG Wire Limits of Type E Type S

Type Error
Extension 20 Solid Standard E20-5-502 S20-5-502
SERIES 502 is an economical wire Available Constructions 1 2 3 4 5 6 7

that’s also available in UL listings for
® - -5 0 2
PLTC (Power Limited Tray Cable)
applications. 1. ASTM E 230 Calibrations
The primary and duplex insulation B E K S
is PVC. It yields a construction that’s C J N T
inexpensive while performing 2-3. AWG
continuously at temperatures to 24 20 16 14
105°C (220°F). 24 stranded (7/28) 20 stranded (7/28) 16 stranded (7/24) 14 stranded (7/22)
SERIES 502 is often used in conduit
and wiring trays where its flexibility
allows for easy installation. The
SERIES 502 can be easily stripped 8 = Extension grade, stranded wire, special tolerance
using hand tools or mechanical
methods. Note: Minimum order sizes apply for non-stock constructions.
The SERIES 502 is also available as
a UL PLTC construction (see
® Performance Capabilities Applications
page 193). • Continuous temperature rating • General use extension wire
105°C (220°F)
Temp. Temp. • Flexible PVC plastic insulation
105˚C (220˚F) 105˚C (220˚F) • Available with optional metallic
Moisture Chemical Abrasion resistance
Excellent Excellent Excellent
Wire Specifications
24 0.020 (0.508) 0.015 (0.381) 0.015 (0.381) 0.080 x 0.130 (2.03 x 3.30) 10 (14.9)
24 S* (7/32) 0.024 (0.610) 0.015 (0.381) 0.015 (0.381) 0.084 x 0.138 (2.13 x 3.51) 11 (16.4)
20 0.032 (0.813) 0.015 (0.381) 0.015 (0.381) 0.092 x 0.154 (2.34 x 3.91) 14 (20.9)
20 S* (7/28) 0.038 (0.965) 0.015 (0.381) 0.015 (0.381) 0.098 x 0.166 (2.49 x 4.22) 16 (23.8)
18 0.040 (1.02) 0.020 (0.508) 0.020 (0.508) 0.120 x 0.200 (3.05 x 5.08) 21 (31.3)
18 S* (7/26) 0.048 (1.22) 0.020 (0.508) 0.020 (0.508) 0.128 x 0.216 (3.25 x 5.49) 23 (34.3)
16 0.051 (1.29) 0.020 (0.508) 0.020 (0.508) 0.131 x 0.222 (3.33 x 5.64) 28 (41.7)
16 S* (7/24) 0.060 (1.52) 0.020 (0.508) 0.020 (0.508) 0.140 x 0.240 (3.56 x 6.10) 30 (44.7)
14 0.064 (1.628) 0.020 (0.508) 0.025 (0.635) 0.144 x 0.248 (3.66 x 6.30) 44 (65.6)
14 S* (7/22) 0.076 (1.930) 0.020 (0.508) 0.025 (0.635) 0.166 x 0.282 (4.22 x 7.16) 48 (71.5)
192
W A T L O W
SERV-RITE
Wire and Cable
PVC Insulated Extension Type Error
Wire SERIES 502 UL ®
16 Solid Standard K16-5-502-UL® J16-5-502-UL®
Extension Stranded Standard K16-7-502-UL® J16-7-502-UL®
Solid Standard K20-5-502-UL® J20-5-502-UL® T20-5-502-UL®
20
Stranded Standard K20-7-502-UL® J20-7-502-UL® T20-7-502-UL®
Available Constructions 1 2 3 4 5 6 7 8 9
- -5 0 2 -U L

E K S
J N T
UL SERIES 502 is an economical
® 2-3. AWG
wire available in UL listings for
® 20 16
20 stranded (7/28) 16 stranded (7/28)
Power Limited Tray Cable (PLTC)
applications. 4. Conductor Type/Tolerance
The primary and duplex insulation 6 = Extension grade, solid wire, special tolerance
is PVC. It yields a construction that’s 7 = Extension grade, stranded wire, standard tolerance
in-expensive while performing 8 = Extension grade, stranded wire, special tolerance
continuously at temperatures to
105°C (220°F).
UL SERIES 502 is often used in con-
®
Performance Capabilities • Available with optional metallic
duit and wiring trays where its flexibility • Continuous temperature rating overbraid for additional abrasion
allows for easy installation. The UL ®
105°C (220°F) resistance

SERIES 502 can be easily stripped
• Flexible PVC plastic insulation
using hand tools or mechanical Applications
methods. • UL listed 300V PLTC
®
• General Use extension wire

• Listed under UL Subject 13, File
®
Continuous Use Single Use Number E116321

Temp. Temp.
• Passes IEEE 383 70,000 BTU/hour
105˚C (220˚F) 105˚C (220˚F)
flame test
Resistance Properties • Passes VW-1 flame test
Excellent Good Good
• Non-propagating

• UV light resistant
Wire Specifications
AWG Nominal Conductor Size Conductor Overall Size Shipping Weight ®
20 0.032 (0.813) 0.015 (0.381) 0.035 (0.889) 0.132 x 0.194 (3.35 x 4.93) 23 (34.3)
20 S* (7/28) 0.038 (0.965) 0.015 (0.381) 0.035 (0.889) 0.138 x 0.206 (3.50 x 5.23) 25 (37.3)
18 0.040 (1.02) 0.020 (0.508) 0.035 (0.889) 0.158 x 0.230 (3.81 x 5.48) 31 (46.2)
18 S* (7/26) 0.048 (1.22) 0.020 (0.508) 0.035 (0.889) 0.158 x 0.246 (4.01 x 6.25) 32 (47.7)
16 0.051 (1.29) 0.020 (0.508) 0.035 (0.889) 0.161 x 0.252 (4.09 x 6.40) 38 (56.6)
16 S* (7/24) 0.060 (1.52) 0.020 (0.508) 0.035 (0.889) 0.170 x 0.270 (4.32 x 6.86) 40 (59.6)
193
SERV-RITE
Wire and Cable
PVC Insulated “RIPCORD” Type Error
SERIES 505 Standard K24-1-505 J24-1-505 T24-1-505
Thermocouple 24 Solid Special K24-2-505 J24-2-505 T24-2-505
- -5 0 5

B E K S
C J N T
The SERIES 505 is the most 2-3. AWG
economical wire produced. Unlike 26 24 20
some competitive “ripcord” type
constructions which use only a stripe 4. Conductor Type/Tolerance
to establish polarity, SERIES 505
single conductors are fully color
coded. The conductors are individ- 4 = Thermocouple grade, stranded wire, special tolerance
ually insulated with the proper color-
ed PVC and fused into “ripcord” using Note: Minimum order sizes apply for non-stock constructions.
a proprietary process.
The insulated conductors can be
easily separated by hand once the • Continuous temperature rating • Laboratory
bond between conductors has been 105°C (220°F) • Test stand
slit. As with other PVC insulated • Flexible PVC plastic insulation • Automotive
products, SERIES 505 lends itself • “Ripcord” peelable construction
well to both manual and mechanical
stripping methods.
resistance
Temp. Temp.
105˚C (220˚F) 105˚C (220˚F)
Excellent Good Good
Wire Specifications
in. (mm) in. (mm) in. (mm) lbs/1000 ft (kg/km)
26 0.016 (0.406) 0.015 (0.381) 0.046 x 0.088 (1.17 x 2.24) 4 (6.0)
24 0.020 (0.508) 0.015 (0.381) 0.050 x 0.096 (1.27 x 2.44) 5 (7.5)
24 S* (7/32) 0.024 (0.610) 0.015 (0.381) 0.054 x 0.104 (1.37 x 2.64) 6 (8.9)
20 0.032 (0.813) 0.015 (0.381) 0.062 x 0.120 (1.57 x 3.05) 10 (14.9)
20 S* (7/28) 0.038 (0.965) 0.015 (0.381) 0.068 x 0.132 (1.73 x 3.35) 11 (16.4)
194
W A T L O W
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Wire and Cable
Small Gauge FEP Insulated Type Error
SERIES 506 28 Solid Special K28-2-506 J28-2-506 T28-2-506
Thermocouple 30 Solid Special K30-2-506 J30-2-506 T30-2-506
- -5 0 6

E K S
J N T
The SERIES 506 is the smallest
2-3. AWG
standard insulated wire construction. 36 30 28
The thin FEP wall on both primary
and duplex insulation yields a 1 = Thermocouple grade, solid wire, standard tolerance
construction that can operate safely 2 = Thermocouple grade, solid wire, special tolerance
at temperatures far beyond common 3 = Thermocouple grade, stranded wire, standard tolerance
PVC and nylon insulations. 4 = Thermocouple grade, stranded wire, special tolerance
The SERIES 506 is fully color coded
for ease of installation. Its small size
allows use in high density circuits. Performance Capabilities Applications
Response time is minimized by small • Laboratory
• Continuous temperature rating
diameter conductors. SERIES 506 is
204°C (400°F) • Test stand
available only in gauge sizes of #26
and smaller. For gauge sizes larger • Flexible FEP plastic insulation • Industrial equipment testing
than #26 specify SERIES 507 (see • Thin insulation wall for a compact
page 196). construction
Continuous Use Single Use overbraid for additional abrasion
Temp. Temp. resistance
204˚C (400˚F) 260˚C (500˚F)

Wire Specifications
Nominal Insulation Thickness Nominal Overall Approximate ®

36 0.005 (0.127) 0.005 (0.127) 0.005 (0.127) 0.025 x 0.040 (0.635 x 1.02) 2 (3.0)
32 0.008 (0.203) 0.005 (0.127) 0.005 (0.127) 0.028 x 0.046 (0.711 x 1.17) 2 (3.0)
30 0.010 (0.254) 0.005 (0.127) 0.005 (0.127) 0.030 x 0.050 (0.762 x 1.27) 3 (4.5)
28 0.013 (0.330) 0.005 (0.127) 0.005 (0.127) 0.033 x 0.056 (0.838 x 1.42) 3 (4.5)
195
SERV-RITE
Wire and Cable
FEP Insulated Thermocouple Type Error
and Extension Wire Extension 20 Solid Standard K20-5-507 J20-5-507 T20-5-507
SERIES 507 20 Stranded Standard K20-3-507 J20-3-507 T20-3-507
Solid Special K20-2-507 J20-2-507 T20-2-507
Thermocouple
24 Stranded Standard K24-3-507 J24-3-507 T24-3-507

Type Error
Solid Standard E20-1-507
Thermocouple 20 Stranded Standard E20-3-507
Solid Special E20-2-507
The SERIES 507 is the most Extension 24 Solid Standard S24-5-507
economical fluoroplastic insulated
Thermocouple 24 Stranded Standard E24-3-507
wire. SERIES 507 is also available as Solid Special E24-2-507
UL listed PLTC. Individual con-
®
ductors are coated with a layer of
color coded FEP. The insulated con- Available Constructions 1 2 3 4 5 6 7
ductors are then parallel duplexed - -5 0 7
with an additional layer of color
coded FEP. The finished
construction has a temperature 1. ASTM E 230 Calibrations
B E K S
rating of 260°C (500°F). Abrasion,
C J N T
moisture and chemical resistance
2-3. AWG
are far in excess of most other 24 22 20 16
insulations. 24 stranded (7/32) 22 stranded (7/30) 20 stranded (7/28) 16 stranded (7/24)
This construction is widely used 4. Conductor Type/Tolerance
when pulling long lengths of wire 1 = Thermocouple grade, solid wire, standard tolerance
through conduit. FEP’s low friction 2 = Thermocouple grade, solid wire, special tolerance
coefficient and abrasion resistance 3 = Thermocouple grade, stranded wire, standard tolerance
make it ideally suited for these 4 = Thermocouple grade, stranded wire, special tolerance
applications. 5 = Extension grade, solid wire, standard tolerance
For higher abrasion resistance 7 = Extension grade, stranded wire, standard tolerance
consider Tefzel insulated
®
constructions, the SERIES 514.
For higher temperatures specify
SERIES 508 (see page 198).
Continuous Use Single Use • Continuous temperature rating • General use extension wire
Temp. Temp. 204°C (400°F)
204˚C (400˚F) 260˚C (500˚F) • Flexible FEP plastic insulation
Resistance Properties • Available with optional metallic
Moisture Chemical Abrasion overbraid for additional abrasion
Excellent Excellent Excellent resistance
Tefzel is a registered trademark of

®
E. I. du Pont de Nemours & Company.
196
W A T L O W
SERV-RITE
Wire and Cable
Thermocouple Wire
FEP Insulated Thermocouple
and Extension Wire
SERIES 507 (con’t)
Wire Specifications
24 0.020 (0.508) 0.008 (0.203) 0.010 (0.254) 0.056 x 0.096 (1.42 x 2.44) 8 (11.9)
24 S* (7/32) 0.024 (0.610) 0.008 (0.203) 0.010 (0.254) 0.060 x 0.104 (1.52 x 2.64) 9 (13.4)
22 0.025 (0.635) 0.008 (0.203) 0.010 (0.254) 0.061 x 0.106 (1.55 x 2.69) 10 (14.9)
22 S* (7/30) 0.030 (0.762) 0.008 (0.203) 0.010 (0.254) 0.066 x 0.116 (1.68 x 2.95) 11 (16.4)
20 0.032 (0.813) 0.008 (0.203) 0.010 (0.254) 0.068 x 0.120 (1.73 x 3.05) 12 (17.9)
20 S* (7/28) 0.038 (0.965) 0.008 (0.203) 0.010 (0.254) 0.074 x 0.132 (1.88 x 3.35) 14 (20.9)
18 0.040 (1.02) 0.008 (0.203) 0.010 (0.254) 0.076 x 0.136 (1.93 x 3.45) 18 (26.8)
18 S* (7/26) 0.048 (1.22) 0.008 (0.203) 0.010 (0.254) 0.084 x 0.152 (2.13 x 3.86) 20 (29.8)
16 0.051 (1.29) 0.008 (0.203) 0.012 (0.305) 0.091 x 0.162 (2.31 x 4.11) 28 (41.7)
16 S* (7/24) 0.060 (1.52) 0.008 (0.203) 0.012 (0.305) 0.100 x 0.186 (2.54 x 4.72) 30 (44.7)

®
197
SERV-RITE
Wire and Cable
TFE Insulated SERIES 508 Type Error
Thermocouple
Grade AWG Wire Limits of Type E

Type Error
20 Stranded Standard E20-3-508
Thermocouple Solid Special E20-2-508
The primary and duplex insulation Solid Standard E24-1-508
of SERIES 508 is fused TFE tape. The 24 Stranded Standard E24-3-508
tape is spirally applied to the con- Solid Special E24-2-508
ductor and heated. This process, Note: Bolded products are stocked and shipped in 100, 250, 500 and 1000 foot spools.
called sintering, forms the tape into a
homogeneous layer. When sintered, Available Constructions 1 2 3 4 5 6 7
the tape exhibits all of the advant- - -5 0 8
ages of extruded TFE insulation, while
eliminating the concentricity problems
associated with TFE extrusions. B E K S
The SERIES 508 is fully color coded C J N T
and capable of continuous operation 2-3. AWG
in excess of 260°C (500°F). Because 26 24 20 16
the fusing process causes the 24 stranded (7/32) 20 stranded (7/28) 16 stranded (7/24)
duplex tape to fuse with the primary 4. Conductor Type/Tolerance
insulation, SERIES 508 is not 1 = Thermocouple grade, solid wire, standard tolerance
recommended for applications 2 = Thermocouple grade, solid wire, special tolerance
where it’s necessary to remove the
outer tape while leaving the primary
insulation intact. Note: Minimum order sizes apply for non-stock constructions.
Continuous Use Single Use Performance Capabilities Applications

Temp. Temp.
• Continuous temperature rating • Aircraft
260˚C (500˚F) 315˚C (600˚F)
260°C (500°F) • Petroleum processing
Resistance Properties • Fused TFE tape insulation
Excellent Excellent Good
resistance
Wire Specifications
26 0.016 (0.406) 0.006 (0.152) 0.008 (0.203) 0.044 x 0.072 (1.12 x 1.83) 4 (6.0)
24 0.020 (0.508) 0.006 (0.152) 0.008 (0.203) 0.047 x 0.077 (1.19 x 1.95) 5 (7.5)
24 S* (7/32) 0.024 (0.610) 0.006 (0.152) 0.008 (0.203) 0.049 x 0.084 (1.24 x 2.13) 6 (8.9)
20 0.032 (0.813) 0.006 (0.152) 0.008 (0.203) 0.061 x 0.106 (1.55 x 2.69) 11 (16.4)
20 S* (7/28) 0.038 (0.965) 0.006 (0.152) 0.008 (0.203) 0.064 x 0.112 (1.63 x 2.84) 12 (17.9)
18 0.040 (1.02) 0.006 (0.152) 0.008 (0.203) 0.068 x 0.120 (1.73 x 3.05) 16 (23.8)
18 S* (7/26) 0.048 (1.22) 0.006 (0.152) 0.008 (0.203) 0.076 x 0.136 (1.93 x 3.45) 18 (26.8)
16 0.051 (1.29) 0.010 (0.254) 0.008 (0.203) 0.087 x 0.158 (2.21 x 4.01) 25 (37.3)
16 S* (7/24) 0.060 (1.52) 0.010 (0.254)) 0.008 (0.203) 0.096 x 0.176 (2.44 x 4.47) 27 (40.2)
198
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Wire and Cable
FEP Insulated and Shielded Type Error
Thermocouple and 16 Solid Standard K16-5-509 J16-5-509
Extension Wire SERIES 509 Extension
20 Solid Standard K20-5-509 J20-5-509 T20-5-509
Thermocouple

Type Error
The SERIES 509 was developed Note: Bolded products are stocked and shipped in 100, 250, 500 and 1000 foot spools.
especially for use with microprocessor
based systems. SERIES 509 (see Available Constructions 1 2 3 4 5 6 7
page 200) is also available as UL listed ®
- -5 0 9
PLTC .
The conductors are insulated with 1. ASTM E 230 Calibrations
color coded FEP. They are then B E K S
twisted with a copper drain wire. An C J N T
aluminized polyester tape is 2-3. AWG
wrapped around the conductors and 24 20 16
drain wire. Finally, FEP is applied.
The finished construction can with- 1 = Thermocouple grade, solid wire, standard tolerance
stand temperatures in excess of 2 = Thermocouple grade, solid wire, special tolerance
204°C (400°F). Twisted conductors 3 = Thermocouple grade, stranded wire, standard tolerance
minimize EMI and the taped shield 4 = Thermocouple grade, stranded wire, special tolerance
eliminates most problems associated 5 = Extension grade, solid wire, standard tolerance
with AC “noise.” 6 = Extension grade, solid wire, special tolerance
Continuous Use Single Use 8 = Extension grade, stranded wire, special tolerance
Temp. Temp.
204˚C (400˚F) 260˚C (500˚F)
Moisture Chemical Abrasion • Continuous temperature rating overbraid for additional abrasion

204°C (400°F) resistance
• Flexible FEP plastic insulation Applications
• Twisted and shielded construction • General use extension wire
to reduce electrical noise ®
interference
Wire Specifications
24 0.020 (0.508) 0.008 (0.203) 0.012 (0.305) 0.104 (2.64) 12 (17.9)
24 S* (7/32) 0.024 (0.610) 0.008 (0.203) 0.012 (0.305) 0.112 (2.84) 13 (19.4)
20 0.032 (0.813) 0.008 (0.203) 0.012 (0.305) 0.128 (3.25) 18 (26.8)
20 S* (7/28) 0.038 (0.965) 0.008 (0.203) 0.012 (0.305) 0.140 (3.56) 20 (29.8)
18 0.040 (1.02) 0.008 (0.203) 0.015 (0.381) 0.152 (3.86) 25 (37.3)
18 S* (7/26) 0.048 (1.22) 0.008 (0.203) 0.015 (0.381) 0.168 (4.27) 27 (40.2)
16 0.051 (1.29) 0.008 (0.203) 0.015 (0.381) 0.174 (4.42) 33 (49.2)
16 S* (7/24) 0.060 (1.52) 0.008 (0.203) 0.015 (0.381) 0.192 (4.88) 35 (52.2)
199
SERV-RITE
Wire and Cable
FEP Insulated with Shield Type Error
and Drain 300V UL Listed ®
16 Solid Standard K16-5-509-UL® J16-5-509-UL®
PLTC Extension Cable Extension
Stranded Standard K16-7-509-UL® J16-7-509-UL®
20 Solid Standard K20-5-509-UL® J20-5-509-UL® T20-5-509-UL®
SERIES 509 UL ®
- -5 0 9 -U L

E K S
J N T
2-3. AWG
20 16
The SERIES 509 UL is one of a family
®
of constructions developed especially
for use with microprocessor based 6 = Extension grade, solid wire, special tolerance
systems. SERIES 509 UL has UL® ®

listings for Power Limited Tray Cable 8 = Extension grade, stranded wire, special tolerance
(PLTC) applications.
The conductors are first insulated with
color coded FEP. The conductors are Performance Capabilities • Continuous temperature rating
then twisted with a copper drain wire. • UL listed 300V PLTC
®
204°C (400°F)
An aluminized polyester tape is wrap- • Listed under UL Subject 13, File
®
• Flexible FEP plastic insulation
ped around the two conductors and Number E116321 • Twisted and shielded
drain wire. Finally, an FEP layer is construction to reduce electrical
• Passes IEEE 383 70,000 BTU/hour
applied over the taped conductors. noise interference
flame test
The finished construction can with- • Available with optional metallic
• Passes VW-1 flame test
stand temperatures in excess of overbraid for additional abrasion
204°C (400°F). The twisted • Non-propagating
resistance
conductors minimizes electromagnetic • UV light resistant
interference and the taped shield Applications
eliminates most problems associated • General use extension wire
with AC “noise” in the sensing circuit. Temp. Temp.
204˚C (400˚F) 260˚C (500˚F)
Wire Specifications
20 0.032 (0.813) 0.008 (0.203) 0.018 (0.457) 0.142 (3.61) 22 (32.8)
20 S* (7/28) 0.038 (0.965) 0.008 (0.203) 0.018 (0.457) 0.158 (3.91) 24 (35.8)
16 0.051 (1.29) 0.008 (0.203) 0.018 (0.457) 0.180 (4.57) 38 (56.6)
16 S* (7/24) 0.060 (1.52) 0.008 (0.203) 0.018 (0.457) 0.198 (5.03) 41 (61.1)
200
W A T L O W
SERV-RITE
Wire and Cable
PVC Insulated and Shielded Type Error
Thermocouple and 16 Solid Standard K16-5-510 J16-5-510 T16-5-510
Extension Wire SERIES 510 Solid Standard K20-5-510 J20-5-510 T20-5-510
Extension 20
24

Type Error
The SERIES 510 is a PVC insulated,

twisted and shielded construction
- -5 1 0
for systems sensitive to induced
voltages and “noise.” SERIES 510
(see page 202) is also available as 1. ASTM E 230 Calibrations
UL listed PLTC.
® B E K S
C J N T
The conductors are insulated with 2-3. AWG
color coded PVC. The next operation 24 20 16 14
twists the two insulated conductors 24 stranded (7/32) 20 stranded (7/28) 16 stranded (7/24) 14 stranded (7/22)
with a copper drain wire. An alumin- 4. Conductor Type/Tolerance
ized polyester tape is wrapped 1 = Thermocouple grade, solid wire, standard tolerance
around the wires to impart 100 2 = Thermocouple grade, solid wire, special tolerance
percent shielding. Lastly, another 3 = Thermocouple grade, stranded wire, standard tolerance
layer of PVC is applied. 4 = Thermocouple grade, stranded wire, special tolerance
The twisting eliminates most EMI
while the shield tape minimizes AC 7 = Extension grade, stranded wire, standard tolerance
“noise”. 8 = Extension grade, stranded wire, special tolerance
Temp. Temp.
105˚C (220˚F) 105˚C (220˚F) overbraid for additional abrasion
Resistance Properties 105°C (220°F) resistance
Moisture Chemical Abrasion Applications

Excellent Good Good
• Twisted and shielded construction • General use extension wire
to reduce electrical noise
interference
Wire Specifications ®

24 0.020 (0.508) 0.015 (0.381) 0.020 (0.508) 0.140 (3.56) 13 (19.4)
24 S* (7/32) 0.024 (0.610) 0.015 (0.381) 0.020 (0.508) 0.148 (3.76) 14 (20.9)
20 0.032 (0.813) 0.015 (0.381) 0.020 (0.508) 0.164 (4.17) 22 (32.8)
20 S* (7/28) 0.038 (0.965) 0.015 (0.381) 0.020 (0.508) 0.176 (4.47) 24 (35.8)
18 0.040 (1.02) 0.020 (0.508) 0.020 (0.508) 0.200 (5.08) 30 (44.7)
18 S* (7/26) 0.048 (1.22) 0.020 (0.508) 0.020 (0.508) 0.216 (5.49) 32 (47.7)
16 0.051 (1.29) 0.020 (0.508) 0.020 (0.508) 0.222 (5.64) 39 (58.1)
16 S* (7/24) 0.060 (1.52) 0.020 (0.508) 0.020 (0.508) 0.240 (6.10) 41 (61.1)
14 0.064 (1.63) 0.020 (0.508) 0.025 (0.635) 0.258 (6.55) 55 (82.0)
14 S* (7/22) 0.076 (1.93) 0.020 (0.508) 0.025 (0.635) 0.282 (7.16) 58 (86.4)
201
SERV-RITE
Wire and Cable
PVC Insulated and Shielded Type Error
300 V UL Listed PLTC
®
Solid Standard K16-5-510-UL® J16-5-510-UL®
16
Extension Cable Extension Stranded Standard K16-7-510-UL® J16-7-510-UL®
SERIES 510 UL ®
20 Solid Standard K20-5-510-UL® J20-5-510-UL® T20-5-510-UL®
- -5 1 0 -U L

E K S
J N T
The SERIES 510 UL is UL listed for
® ® 2-3. AWG
20 16
Power Limited Tray Cable (PLTC)
applications. It’s an economical PVC
insulated, twisted and shielded con-
struction for microprocessor based
systems and others that are sensitive 7 = Extension grade, stranded wire, standard tolerance
to induced voltages and “noise.” 8 = Extension grade, stranded wire, special tolerance
The conductors are first insulated with Note: Minimum order sizes apply for non-stock constructions.
color coded PVC. The next operation
consists of twisting the two insulated Performance Capabilities • Non-propagating
conductors with a copper drain wire. • UL listed 300V PLTC • UV light resistant
®
An aluminized polyester tape is then

• Listed under UL Subject 13, File
®
wrapped around the wires to impart
Number E116321 105°C (220°F)
100 percent shielding. Lastly, another
layer of PVC is applied. • Passes IEEE 383 70,000 BTU/hour • Flexible PVC plastic insulation
flame test • Available with optional metallic
The twisting eliminates most electro-
magnetic interference while the shield • Passes VW-1 flame test overbraid for additional abrasion
tape minimizes AC “noise” resistance
interference. Continuous Use Single Use
Applications
Temp. Temp.
• General use extension wire
105˚C (220˚F) 105˚C (220˚F)
Excellent Good Good
Wire Specifications
20 0.032 (0.813) 0.015 (0.381) 0.035 (0.889) 0.198 (5.03) 27 (40.2)
20 S* (7/28) 0.038 (0.965) 0.015 (0.381) 0.035 (0.889) 0.210 (5.33) 29 (43.2)
18 0.040 (1.02) 0.020 (0.508) 0.035 (0.889) 0.234 (5.94) 35 (52.2)
18 S* (7/26) 0.048 (1.22) 0.020 (0.508) 0.035 (0.889) 0.250 (6.35) 37 (55.1)
16 0.051 (1.29) 0.020 (0.508) 0.035 (0.889) 0.256 (6.50) 48 (71.5)
16 S* (7/24) 0.060 (1.52) 0.020 (0.508) 0.035 (0.889) 0.274 (6.96) 51 (76.0)
202
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Wire and Cable
Polyimide Insulated and Type Error
Twisted SERIES 511 20 Solid Standard K20-1-511 J20-1-511
Thermocouple Special K20-2-511 J20-2-511
Standard K24-1-511 J24-1-511
24 Solid
Special K24-2-511 J24-2-511
- -5 1 1

E K T
SERIES 511 is the most economical J N
2-3. AWG
polyimide taped construction. The
30 24 20 16
polyimide film applied to the
conductors is considered to be the
ultimate “soft” insulation. The tape
maintains its strength at temperatures 2 = Thermocouple grade, solid wire, special tolerance
to 315°C (600°F). The FEP laminate 3 = Thermocouple grade, stranded wire, standard tolerance
serves as a moisture barrier and 4 = Thermocouple grade, stranded wire, special tolerance
allows the tape to fused with itself. Note: Minimum order sizes apply for non-stock construction.
The finished construction will not
unravel when cut. Performance Capabilities • Available with optional metallic
The SERIES 511 conductors are • Continuous temperature rating overbraid for additional abrasion
wrapped with the polyimide tape 315°C (600°F) resistance
which is fused to itself. Each • Polyimide fused tape insulation Applications
conductor is color coded with a • Aerospace
• Twisted design has no outer jacket
colored thread under the tape. The • Petrochemical
final operation is twisting the insu- • Colored tracer used to indicate
lated conductors into a duplex calibration type • Plastics
construction, thereby eliminating the
overall duplex insulation and *Continuous Use *Single Use
minimizing cost. Temp. Temp.
315°C (600°F) 430°C (800°F)

Wire Specifications
®

in. (mm) in. (mm) in (mm) lbs/1000 ft (kg/km)
30 0.010 (0.254) 0.004 (0.102) 0.040 (1.02) 3 (4.5)
24 0.020 (0.508) 0.005 (0.127) 0.060 (1.52) 4 (6.0)
24 S** (7/32) 0.024 (0.610) 0.005 (0.127) 0.068 (1.73) 5 (7.5)
20 0.032 (0.813) 0.005 (0.127) 0.084 (2.13) 8 (11.9)
20 S** (7/28) 0.038 (0.965) 0.005 (0.127) 0.094 (2.39) 9 (13.4)
16 0.051 (1.29) 0.005 (0.127) 0.122 (3.10) 19 (28.3)
* FEP laminate melts at approximately 260°C (500°F).
** “S” denotes stranded wire: e.g., “24 S (7/32)” is seven strands of 32 gauge wire to make a 24 gauge stranded conductor.
203
SERV-RITE
Wire and Cable
Polyimide Insulated Type Error
SERIES 512 Solid Standard K20-1-512 J20-1-512
20 Special K20-2-512 J20-2-512
Thermocouple Stranded Standard K20-3-512 J20-3-512
Standard K24-1-512 J24-1-512
24 Solid
Special K24-2-512 J24-2-512
- -5 1 2

The SERIES 512 is a heavier duty
E K T
version of SERIES 511 construction,
J N
using the same polyimide insulation. 2-3. AWG
Color coding is accomplished using 30 24 20 16
the same colored thread “tracers.” 24 stranded (7/32) 20 stranded (7/28) 16 stranded (7/24)
However, the SERIES 512 has a 4. Conductor Type/Tolerance
duplex insulation of polyimide tape. 1 = Thermocouple grade, solid wire, standard tolerance
The extra wall of tape yields a 2 = Thermocouple grade, solid wire, special tolerance
construction with increased 3 = Thermocouple grade, stranded wire, standard tolerance
abrasion resistance. 4 = Thermocouple grade, stranded wire, special tolerance
For higher temperature Note: Minimum order sizes apply for non-stock constructions.
requirements, choose one of our
fiberglass insulated wires. Performance Capabilities Applications
• Continuous temperature rating • Aerospace
For improved abrasion resistance,
and easier color identification of 315°C (600°F) • Petrochemical
conductors, specify SERIES 513 • Polyimide fused tape insulation • Plastics
(see page 205) when consulting the • Colored tracer used to indicate
factory. calibration type
*Continuous Use *Single Use
Temp. Temp.
resistance
315˚C (600˚F) 430˚C (800˚F)
Wire Specifications
30 0.010 (0.254) 0.004 (0.102) 0.005 (0.127) 0.026 x 0.044 (0.660 x 1.18) 3 (4.5)
24 0.020 (0.508) 0.005 (0.127) 0.005 (0.127) 0.036 x 0.064 (0.914 x 1.626) 5 (7.5)
24 S** (7/32) 0.024 (0.610) 0.005 (0.127) 0.005 (0.127) 0.043 x 0.066 (1.092 x 1.676) 6 (8.9)
20 0.032 (0.813) 0.005 (0.127) 0.005 (0.127) 0.048 x 0.088 (1.219 x 2.235) 8 (11.9)
20 S** (7/28) 0.038 (0.965) 0.005 (0.127) 0.005 (0.127) 0.056 x 0.098 (1.42 x 2.490) 9 (13.4)
16 0.051 (1.29) 0.005 (0.127) 0.005 (0.127) 0.071 x 0.132 (1.80 x 3.35) 19 (28.3)
16 S** (7/24) 0.060 (1.52) 0.005 (0.127) 0.005 (0.127) 0.084 x 0.148 (2.134 x 3.760) 21 (31.3)
*FEP laminate melts at approximately 260°C (500°F).
204
W A T L O W
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Wire and Cable
Double Polyimide Insulated Type Error
SERIES 513 20 Solid
Standard K20-1-513 J20-1-513
Special K20-2-513 J20-2-513
Thermocouple Stranded Standard K20-3-513 J20-3-513
Standard K24-1-513 J24-1-513
24 Solid
Special K24-2-513 J24-2-513
30 Solid Special K30-2-513 J24-2-513
- -5 1 3
The SERIES 513 is the ultimate 1. ASTM E 230 Calibrations

polyimide insulated wire. The multiple E K T
polyimide tape layers along with fully J N
color coded conductors make this 2-3. AWG
insulation system the choice for high 30 24 20
reliability circuits. Abrasion, moisture 24 stranded (7/32) 20 stranded (7/28)
and chemical resistance are all 4. Conductor Type/Tolerance
enhanced by additional layers of 1 = Thermocouple grade, solid wire, standard tolerance
tape and application of polyimide 2 = Thermocouple grade, solid wire, special tolerance
varnish. 3 = Thermocouple grade, stranded wire, standard tolerance
The actual construction consists of
a double polyimide tape layer
applied to each conductor. The tape Performance Capabilities • Available with optional metallic
is fused by heating. Each insulated overbraid for additional abrasion
single conductor is then coated to resistance
315°C (600°F)
impart the proper color code. Finally,
the insulated conductors are laid • Double polyimide fused tape Applications
parallel and covered by a double, insulation • Aerospace
heat fused layer of polyimide tape. • Colored coated conductors used • Petrochemical
When applications require higher to indicate calibration type • Plastics
heat resistance, it is necessary to *Continuous Use *Single Use
specify fiberglass insulation. Temp. Temp.
315˚C (600˚F) 430˚C (800˚F)

®
Wire Specifications
30 0.010 (0.254) 0.006 (0.152) 0.006 (0.152) 0.038 x 0.058 (0.097 x 1.47) 3 (4.5)
24 0.020 (0.508) 0.006 (0.152) 0.006 (0.152) 0.054 x 0.076 (1.37 x 1.93) 5 (7.5)
24 S** (7/32) 0.024 (0.610) 0.006 (0.152) 0.006 (0.152) 0.056 x 0.084 (1.42 x 2.13) 6 (8.9)
20 0.032 (0.813) 0.006 (0.152) 0.006 (0.152) 0.065 x 0.100 (1.65 x 2.54) 10 (14.9)
20 S** (7/28) 0.038 (0.965) 0.006 (0.152) 0.006 (0.152) 0.070 x 0.112 (1.78 x 2.84) 11 (16.4)
*FEP laminate melts at approximately 260°C (500°F).
205
SERV-RITE
Wire and Cable
PFA Insulated Thermocouple Type Error
and Extension Wire Solid Standard K20-1-516 J20-1-516 T20-1-516
SERIES 516 Stranded Standard K20-3-516 J20-3-516 T20-3-516
Thermocouple
Grade AWG Wire Limits of Type E

Type Error
20 Solid Special E20-2-516
Stranded Standard E20-3-516
Thermocouple
24 Solid Special E24-2-516
A relatively new fluoroplastic, PFA, is Stranded Standard E24-3-516
the insulation on SERIES 516. PFA’s
temperature rating is only slightly less
than TFE. However, PFA can be Available Constructions 1 2 3 4 5 6 7
applied using conventional extrusion - -5 1 6
techniques. This produces a smooth
finish, as opposed to the spiral usually
associated with TFE tape con-
B E K S
structions. This is important in the
C J N T
food industry where taped 2-3. AWG
constructions present cleaning 36 24 20 16
problems. The smooth surface also 30 24 stranded (7/32) 20 stranded (7/28) 16 stranded (7/24)
allows this construction to be pulled 4. Conductor Type/Tolerance
through conduits and cut-outs more 1 = Thermocouple grade, solid wire, standard tolerance
easily. 2 = Thermocouple grade, solid wire, special tolerance
Once each conductor has been 3 = Thermocouple grade, stranded wire, standard tolerance
coated with a color coded PFA layer, 4 = Thermocouple grade, stranded wire, special tolerance
they are laid parallel and again
coated with PFA.
Temp. Temp.
260˚C (500˚F) 105˚C (220˚F) Performance Capabilities Applications
Resistance Properties • Continuous temperature rating • General use extension wire
Moisture Chemical Abrasion 260°C (500°F)
Excellent Excellent Good
• Flexible TFE plastic insulation
resistance
206
W A T L O W
SERV-RITE
Wire and Cable
Thermocouple Wire
PFA Insulated Thermocouple
and Extension Wire
SERIES 516 (con’t)
Wire Specifications
36 0.005 (0.127) 0.003 (0.076) 0.003 (0.076) 0.017 x 0.028 (0.432 x 0.711) 3.0 (2)
30 0.010 (0.254) 0.003 (0.076) 0.003 (0.076) 0.022 x 0.038 (0.559 x 0.965) 4.5 (3)
24 0.020 (0.508) 0.008 (0.203) 0.010 (0.254) 0.056 x 0.092 (1.42 x 2.34) 11.9 (8)
24 S* (7/32) 0.024 (0.610) 0.008 (0.203) 0.010 (0.254) 0.060 x 0.100 (1.52 x 2.54) 13.4 (9)
20 0.032 (0.813) 0.008 (0.203) 0.010 (0.254) 0.068 x 0.116 (1.73 x 2.95) 17.9 (12)
20 S* (7/28) 0.038 (0.965) 0.008 (0.203) 0.010 (0.254) 0.074 x 0.128 (1.88 x 3.25) 20.9 (14)
16 0.051 (1.29) 0.010 (0.254) 0.012 (0.305) 0.095 x 0.166 (2.41 x 4.22) 40.2 (27)
16 S* (7/24) 0.060 (1.52) 0.010 (0.254) 0.012 (0.305) 0.104 x 0.184 (2.64 x 4.67) 43.2 (29)

®
207
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Wire and Cable
Multi-Pair Cable Popular Constructions
PVC Insulated Type Error
Multi- Pair 300 V UL Listed ®
Extension (4 pr) 20 Solid Standard K20-5-904 J20-5-904 T20-5-904
PLTC Extension Cable Extension (4 pr) 24 Solid Standard K24-5-904 J24-5-904 T24-5-904
SERIES 900 UL and 900 ®
Popular Constructions UL Listed ®

Type Error
Extension (4 pr) 20 Solid Standard K20-5-904-UL® J20-5-904-UL® T20-5-904-UL®
/ /9 /U L
SERIES 900 UL is our family of
®
multi-pair cables for UL PLTC

®
applications. Standard SERIES 900 1. ASTM E 230 Calibrations

UL cables of different pair counts in
® E K S
J N T
most calibrations can be shipped
2-3. AWG
quickly.
24 20 16
SERIES 900 UL and 900 cable starts
®
by insulating conductors with 105°C 5 = Extension grade, solid wire, standard tolerance
(220°F) PVC. For identification, one 6 = Extension grade, solid wire, special tolerance
conductor of each pair is numbered 7 = Extension grade, stranded wire, standard tolerance
and twisted with its counterpart. 8 = Extension grade, stranded wire, special tolerance
These “twisted pairs” are cabled with 5. SERIES 900
an additional insulated copper wire 6-7. Pair Counts
for communication use. The entire 02 04 06 08 10 12 16 20 24
cable is wrapped with clear Note: Minimum order sizes apply for non-stock constructions.
polyester tape to minimize the
Performance Capabilities • Flexible PVC plastic insulation
chance of short circuits to the
cable’s shield. An aluminized • Continuous temperature rating • Multipair cable with overall shield
polyester tape shield is then spirally 105°C (220°F) • Available in UL listed 300V PLTC
®
applied. A copper drain wire and Continuous Use Single Use design also
heavy ripcord are longitudinally Temp. Temp. • Available with optional metallic
applied under the final jacket of color 105˚C (220˚F) 105˚C (220˚F) overbraid for additional abrasion
coded PVC. resistance
Applications
Excellent Good Good
Wire Specifications • General use extension wire
No. Nominal Insulation Thickness Nominal Overall Approximate
of AWG Nominal Conductor Size Conductor Overall Size Shipping Weight
Pairs in. (mm) in. (mm) in. (mm) in. (mm) lbs/1000 ft (kg/km)
2 20 0.032 (0.813) 0.015 (0.381) 0.050 (1.27) 0.290 (7.37) 72 (107.3)
4 20 0.032 (0.813) 0.015 (0.381) 0.050 (1.27) 0.350 (8.89) 94 (140.1)
6 20 0.032 (0.813) 0.015 (0.381) 0.050 (1.27) 0.405 (10.29) 116 (172.8)
8 20 0.032 (0.813) 0.015 (0.381) 0.050 (1.27) 0.440 (11.18) 140 (208.6)
10 20 0.032 (0.813) 0.015 (0.381) 0.050 (1.27) 0.490 (12.45) 164 (244.4)
12 20 0.032 (0.813) 0.015 (0.381) 0.060 (1.52) 0.535 (13.59) 188 (280.1)
16 20 0.032 (0.813) 0.015 (0.381) 0.060 (1.52) 0.610 (15.49) 240 (357.6)
20 20 0.032 (0.813) 0.015 (0.381) 0.060 (1.52) 0.650 (16.51) 292 (435.1)
24 20 0.032 (0.813) 0.015 (0.381) 0.060 (1.52) 0.710 (18.03) 344 (512.6)
208
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Wire and Cable
Multi-Pair Cable Popular Constructions
PVC Insulated Multi-Pair Type Error
300 V UL Listed PLTC
®
Extension Cable with Extension (4 pr) 24 Solid Standard K24-5-1004 J24-5-1004 T24-5-1004
Individual and Overall Shield Extension (8 pr) 24 Solid Standard K24-5-1008 J24-5-1008 T24-5-1008
SERIES 1000 UL and 1000 ®
Popular Constructions UL® Listed
Type Error
SERIES 1000 UL is our family of

® Available Constructions 1 2 3 4 5 6 7 8 9 10
individually shielded and isolated - -1 0 -U L

multipair cables* for UL PLTC ®
applications. SERIES 1000 is the non 1. ASTM E 230 Calibrations

UL equivalent. SERIES 1000 UL
® ®
E K S
cables are made by insulating J N T
conductors with 105°C (220°F) PVC. 2-3. AWG
For identification, one conductor of 24 20 16
each pair is numbered and twisted 4. Conductor Type/Tolerance
with its counterpart. The pairs are 5 = Extension grade, solid wire, standard tolerance
then spirally wrapped with an
aluminized polyester tape and drain
wire to isolate them in the cable. This 5-6. SERIES 1000
eliminates “noise” that can exist in a 7-8. Pair Counts
circuit. Individual pairs are then 02 04 06 08 10 12 16 20 24
cabled with an additional insulated 9-10. UL Listed
®
copper wire for communication use. Leave blank for no UL ®
These cables are ideal for data Note: Minimum order sizes apply for non-stock constructions.
signals. Performance Capabilities • Available with optional metallic
Continuous Use Single Use • Continuous temperature rating overbraid for additional abrasion
Temp. Temp. 105°C (220°F) resistance

105˚C (220˚F) 105˚C (220˚F) Applications
Resistance Properties • Multipair cable with individual pair • General use extension wire
and overall shields
Excellent Good Good
®
• Available in UL listed 300V PLTC

®
Wire Specifications design

Pairs in. (mm) in. (mm) in. (mm) in. (mm) lbs/1000 ft (kg/km)
2 20 0.032 (0.813) 0.015 (0.381) 0.050 (1.27) 0.305 (7.75) 77 (114.7)
4 20 0.032 (0.813) 0.015 (0.381) 0.050 (1.27) 0.385 (9.78) 104 (155.0)
6 20 0.032 (0.813) 0.015 (0.381) 0.050 (1.27) 0.445 (11.30) 131 (195.2)
8 20 0.032 (0.813) 0.015 (0.381) 0.050 (1.27) 0.490 (12.45) 160 (238.4)
10 20 0.032 (0.813) 0.015 (0.381) 0.060 (1.52) 0.560 (14.22) 189 (281.6)
12 20 0.032 (0.813) 0.015 (0.381) 0.060 (1.52) 0.610 (15.49) 218 (324.8)
16 20 0.032 (0.813) 0.015 (0.381) 0.060 (1.52) 0.640 (16.26) 280 (417.2)
20 20 0.032 (0.813) 0.015 (0.381) 0.060 (1.52) 0.710 (18.03) 342 (509.6)
24 20 0.032 (0.813) 0.015 (0.381) 0.060 (1.52) 0.805 (20.45) 404 (602.0)
209
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Wire and Cable
RTD Lead Wire Popular Constructions
No. of AWG Wire Insulation Material
SERIES 701, 704 and 705 Conductors Type* PVC FEP Fiberglass
(220°F) (400°F) (900°F)
Tinned copper RT2-22-4-701 RT2-22-4-704 RT2-22-4-705
22 Nickel plated
copper RT2-22-8-701 RT2-22-8-704 RT2-22-8-705
2
24 Nickel plated
copper RT2-24-8-701 RT2-24-8-704 RT2-24-8-705
22 Nickel plated
copper RT3-22-8-701 RT3-22-8-704 RT3-22-8-705
3
24 Nickel plated
copper RT3-24-8-701 RT3-24-8-704 RT3-24-8-705
22 Nickel plated
copper RT4-22-8-701 RT4-22-8-704 RT4-22-8-705
4
24 Nickel plated
copper RT4-24-8-701 RT4-24-8-704 RT4-24-8-705
R T - - -
Watlow’s quality, experience and 3. Number of Conductors

versatility carry over from insulated 2 3 4
thermocouple and extension wire to 4-5. AWG
RTD Lead Wire and fiberglass wire. 24 22 20
18 16
PVC 6. Conductor Type/Tolerance
Continuous Use Single Use 4 = Stranded tinned copper
Temp. Temp. 8 = Stranded nickel plated copper
105˚C (220˚F) 105˚C (220˚F) 7-9. Insulation Type
701 = PVC
Moisture Chemical Abrasion 704 = FEP
705 = Fiberglass
Excellent Good Good
FEP
Continuous Use Single Use Performance Capabilities Applications
Temp. Temp.
• Continuous temperature rating • General use RTD sensor wire
204˚C (400˚F) 260˚C (500˚F) 105 to 480°C (220 to 900°F)
Resistance Properties depending upon construction
Excellent Excellent Excellent overbraid for additional abrasion
Fiberglass resistance
Temp. Temp.
480˚C (900˚F) 540˚C (1000˚F)
Good Good Fair
210
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Wire and Cable
RTD Lead Wire
SERIES 701, 704 and 705
Wire Specifications - SERIES 701 - PVC
Conductors in. (mm) in. (mm) in. (mm) in. (mm) lbs/1000 ft (kg/km)
22S** (7/30) 0.030 (0.762) 0.015 (0.381) 0.020 (0.508) 0.160 (4.06) 17 (25.3)
2 20S** (7/28) 0.038 (0.965) 0.015 (0.381) 0.020 (0.508) 0.176 (4.47) 19 (28.3)
18S** (7/26) 0.048 (1.22) 0.020 (0.508) 0.025 (0.635) 0.226 (5.74) 22 (32.8)
22S** (7/30) 0.030 (0.762) 0.015 (0.381) 0.020 (0.508) 0.172 (4.37) 20 (29.8)
3 20S** (7/28) 0.038 (0.965) 0.015 (0.381) 0.020 (0.508) 0.190 (4.83) 25 (37.3)
18S** (7/26) 0.048 (1.22) 0.020 (0.508) 0.025 (0.635) 0.244 (6.20) 30 (44.7)
22S** (7/30) 0.030 (0.762) 0.015 (0.381) 0.020 (0.508) 0.184 (4.67) 23 (34.3)
4 20S** (7/28) 0.038 (0.965) 0.015 (0.381) 0.020 (0.508) 0.204 (5.18) 30 (44.7)
18S** (7/26) 0.048 (1.22) 0.020 (0.508) 0.025 (0.635) 0.262 (6.65) 37 (55.1)
** 24 and 16 gauge constructions also available, consult factory for details.
Wire Specifications - SERIES 704 - FEP

Conductors in. (mm) in. (mm) in. (mm) in. (mm) lbs/1000 ft (kg/km)
24S* (7/32) 0.024 (0.610) 0.008 (0.203) 0.012 (0.305) 0.118 (3.00) 12 (17.9)
2 22S* (7/30) 0.030 (0.762) 0.008 (0.203) 0.012 (0.305) 0.130 (3.30) 14 (20.9)
20S* (7/28) 0.038 (0.965) 0.008 (0.203) 0.012 (0.305) 0.146 (3.71) 17 (25.3)
24S* (7/32) 0.024 (0.610) 0.008 (0.203) 0.012 (0.305) 0.126 (3.20) 16 (23.8)
3 22S* (7/30) 0.030 (0.762) 0.008 (0.203) 0.012 (0.305) 0.140 (3.56) 20 (29.8)
20S* (7/28) 0.038 (0.965) 0.008 (0.203) 0.012 (0.305) 0.158 (4.01) 24 (35.8)
24S* (7/32) 0.024 (0.610) 0.008 (0.203) 0.012 (0.305) 0.136 (3.46) 19 (28.3)
4 22S* (7/30) 0.030 (0.762) 0.008 (0.203) 0.012 (0.305) 0.150 (3.81) 23 (34.3)
20S* (7/28) 0.038 (0.965) 0.008 (0.203) 0.012 (0.305) 0.170 (4.32) 27 (40.2)
Wire Specifications - SERIES 705 - Fiberglass


Conductors in. (mm) in. (mm) in. (mm) in. (mm) kg/km (lbs/1000 ft)
24S* (7/32) 0.024 (0.610) 0.005 (0.127) 0.006 (0.152) 0.080 (2.03) 6 (8.9)
2 22S* (7/30) 0.030 (0.762) 0.005 (0.127) 0.006 (0.152) 0.092 (2.34) 7 (10.4)
20S* (7/28) 0.038 (0.965) 0.006 (0.152) 0.006 (0.152) 0.112 (2.84) 9 (13.4) ®
24S* (7/32) 0.024 (0.610) 0.005 (0.127) 0.006 (0.152) 0.086 (2.18) 8 (11.9)
3 22S* (7/30) 0.030 (0.762) 0.005 (0.127) 0.006 (0.152) 0.098 (2.49) 9 (13.4)
20S* (7/28) 0.038 (0.965) 0.006 (0.152) 0.006 (0.152) 0.120 (3.05) 12 (17.9)
24S* (7/32) 0.024 (0.610) 0.005 (0.127) 0.006 (0.152) 0.092 (2.34) 10 (14.9)
4 22S* (7/30) 0.030 (0.762) 0.005 (0.127) 0.006 (0.152) 0.106 (2.69) 12 (17.9)
20S* (7/28) 0.038 (0.965) 0.006 (0.152) 0.006 (0.152) 0.130 (3.30) 16 (23.8)
211
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Wire and Cable
Bare Thermocouple Watlow can provide matched pairs of Consult the factory with your specific
uninsulated thermocouple alloys for requirements for pricing and
Alloy your temperature sensing needs. availability.
ASTM E 230 These are the same quality products All thermocouple alloys will be
Types J, K, T, E and N used to manufacture our own sold as a matched pair (i.e. KP
insulated wire, XACTPAK metal and KN, JP and JN, etc.). For non-
sheathed cable, sensors and specialty thermocouple applications the only
components. Many wire products from alloy available as a single leg will be
2 to 36 AWG may be available for off the TN product (code number
the shelf shipment in standard or 1625-X, where X is the AWG size).
special limits of error.
Bare Thermocouple Wire—ASTM E 230 Types J and K

a a
KP KN JP JN
AWG Code Feet Code Feet Code Feet Code Feet
No. per lb No. per lb No. per lb No. per lb
2 1475-2 5 1476-2 5 — — — —
8 1475-8 21 1476-8 21 1565-8 23 1566-8 20
14 1475-14 83 1476-14 83 1565-14 91 1566-14 80
16 1475-16 130 1476-16 130 1565-16 145 1566-16 128
18 1475-18 212 1476-18 212 1565-18 231 1566-18 204
20 1475-20 331 1476-20 331 1565-20 365 1566-20 332
22 1475-22 530 1476-22 530 1565-22 586 1566-22 514
24 1475-24 838 1476-24 838 1565-24 926 1566-24 818
26 1475-26 1340 1476-26 1340 1565-26 1476 1566-26 1300
28 1475-28 2130 1476-28 2130 1565-28 2360 1566-28 2071
30 1475-30 3370 1476-30 3370 1565-30 3740 1566-30 3290
36 1475-36 13480 1476-36 16480 1565-36 14950 1566-36 13280
a
KP and KN 2 gauge to 14 gauge products are oxide finished, all other sizes are bright
annealed finish.
Bare Thermocouple Wire—ASTM E 230 Types T and E

EP EN TP TN
AWG Code Feet Code Feet Code Feet Code Feet
No. per lb No. per lb No. per lb No. per lb
8 1474-8 21 1624-8 20 — — 1625-8 20
14 1474-14 83 1624-14 80 1665-14 80 1625-14 80
16 1474-16 130 1624-16 128 1665-16 128 1625-16 128
18 1474-18 212 1624-18 204 1665-18 204 1625-18 204
20 1474-20 331 1624-20 332 1665-20 332 1625-20 332
22 1474-22 530 1624-22 514 1665-22 514 1625-22 514
24 1474-24 838 1624-24 818 1665-24 818 1625-24 818
26 1474-26 1340 1624-26 1300 1665-26 1300 1625-26 1300
28 1474-28 2130 1624-28 2071 1665-28 2071 1625-28 2071
30 1474-30 3370 1624-30 3290 1665-30 3290 1625-30 3290
212
W A T L O W
SERV-RITE
Wire and Cable
Bare Thermocouple ASTM E 230 Type B* (6 Percent / 30 Percent)—Standard Grade
Alloy Size of Wire BP Inches BN Inches
AWG O.D. Code Per Troy Oz Code Per Troy Oz
ASTM E 230 (in.) No. (Approx.) No. (Approx.)
Types B, R, S and C 24 0.0201 2330-24 294 2306-24 343
30 0.0100 2330-30 1373 2306-30 1176
* Type B thermocouples and thermoelements meet ITS-90. BP and BN thermoelements must
be ordered as a matched pair.
ASTM E 230 Types R and S—Standard Grade ITS-90**

Size of Wire RN, SN Inches SP Inches RP Inches
AWG O.D. Code Per Troy Oz Code Per Troy Oz Code Per Troy Oz
(in.) No. (Approx.) No. (Approx.) No. (Approx.)
23 0.0225 2300-23 222 2310-23 241 2313-23 246
24 0.0201 2300-24 282 2310-24 302 2313-24 308
30 0.0100 2300-30 1127 2310-30 1209 2313-30 1234
a
ASTM E 230 Types R and S—Reference Grade , ITS-90**
Size of Wire RN, SN Inches SP Inches RP Inches
AWG O.D. Code Per Troy Oz Code Per Troy Oz Code Per Troy Oz
(in.) No. (Approx.) No. (Approx.) No. (Approx.)
24 0.0201 2300-24-SP 282 2310-24-SP 302 2313-24-SP 308
30 0.0100 2300-30-SP 1127 2310-30-SP 1209 2313-30-SP 1234
a
* Accuracy 0.10 percent from 600 to 1450°C (1112 to 2642°F).
** Types R and S thermocouples and thermoelements are provided in accordance with ITS-90.
Type C (Non-ASTM E 230) Size of Wire

Tungsten five percent Rhenium / AWG O.D. Code No.
Tungsten 26 percent Rhenium. (in.) Double Inch
Calibrated accuracy as a matched 24 0.0201 2556-24
pair is guaranteed to conform to Part 30 0.0100 2556-30
44 of the 1978 annual book of ASTM

standards in the Related Material
Section within ±4°C (±8°F) from
room temperature to 425°C (800°F)
and ±1 percent from 425 to 2315°C
(800 to 4200°F).
®
213

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colored thread or “tracer” under the higher operating temperature than

The 511 SERIES receives an Tinned Copper Wire Overbraid (C)

Inconel is a registered trademark of Special

*Not an ASTM E 230 symbol.

SERV-RITE Wire and Cable

combination of wire type and specifications.

1. ASTM E 230 Calibrations

1. ASTM E 230 Calibrations

SERV-RITE Wire and Cable

1. ASTM E 230 Calibrations

Wire Specifications - SERIES 301 and SERIES 365

* Lack of binders or impregnations may cause insulation to “flower” when stripped.

Grade AWG Wire Limits of Type E Type B

SERV-RITE Wire and Cable

1. ASTM E 230 Calibrations

1. ASTM E 230 Calibrations

SERV-RITE Wire and Cable

1. ASTM E 230 Calibrations

1. ASTM E 230 Calibrations

SERV-RITE Wire and Cable

Wire Specifications - SERIES 350 and SERIES 355

Grade AWG Wire Limits of Type E Type S

SERIES 502 is an economical wire Available Constructions 1 2 3 4 5 6 7

1. ASTM E 230 Calibrations

105°C (220°F) resistance

• General Use extension wire

Continuous Use Single Use Number E116321

SERV-RITE Wire and Cable

1. ASTM E 230 Calibrations

1. ASTM E 230 Calibrations

SERV-RITE Wire and Cable

AWG Nominal Conductor Size Conductor Overall Size Shipping Weight

Grade AWG Wire Limits of Type E Type S

Tefzel is a registered trademark of

E. I. du Pont de Nemours & Company.

SERV-RITE Wire and Cable

Grade AWG Wire Limits of Type E

Continuous Use Single Use Performance Capabilities Applications

Grade AWG Wire Limits of Type E Type S

SERV-RITE Wire and Cable

Stranded Standard K20-7-509-UL® J20-7-509-UL® T20-7-509-UL®

1. ASTM E 230 Calibrations

7 = Extension grade, stranded wire, standard tolerance

Grade AWG Wire Limits of Type E Type S

The SERIES 510 is a PVC insulated,

SERV-RITE Wire and Cable

Nominal Insulation Thickness Nominal Overall Approximate

1. ASTM E 230 Calibrations

An aluminized polyester tape is then

1. ASTM E 230 Calibrations

SERV-RITE Wire and Cable

Nominal Conductor Nominal Overall Approximate

1. ASTM E 230 Calibrations

The SERIES 513 is the ultimate 1. ASTM E 230 Calibrations

SERV-RITE Wire and Cable

Grade AWG Wire Limits of Type E

SERV-RITE Wire and Cable

Grade AWG Wire Limits of Type K Type J Type T

multi-pair cables for UL PLTC

applications. Standard SERIES 900 1. ASTM E 230 Calibrations

SERIES 1000 UL is our family of

individually shielded and isolated - -1 0 -U L