SERVICE SPECIFICATIONS Page ENGINE MECHANICAL 16 a2 16-68. AS EFI SYSTEM. 16 eee sees AD) 1G-GE ...... ceecseseseeesecesees ANZ COOLING SYSTEM 106 Aas 10-6 .. q Ans LUBRICATION SYSTEM. Aa5 IGNITION SYSTEM 16£ Ate 16-68 aay STARTING SYSTEM AAT CHARGING SYSTEM. .......-.0. cess AATa2 ENGINE MECHANICAL (1G-E) Specifications ‘SERVICE SPECIFICATIONS. Engine Mechanical (16-6) ‘eve bale deicton or tension with 10kg 2.11, 98) | WISST (Reference Fan pulley ~ Alternator Nowbet | 10- 12mm 030-047%m | 65-6549 Usedtet | 13- 15mm 061 -o59%, | 25-4045 Crankshaft = Power steering pump Now bet | 12~ 15mm 047- 059m | 45-559 Used bet | 15-23mm 058-091 in | 20-3549 Crankshaft A/C compressor New batt. | 785mm 028-O33in | 63~77 kg Used belt | 9-ttmm 035-089! | 30-409 engine ol capacity Dry fil 50 iors 53 USgte 44 Impats Drain sn ref ‘wf 01 fter change | 4. ters 45 Usa 3.8 impats ‘9/0 Oi fiter change | 3.8 thes 40 USate 33 impas High tensor cord esistince Limit, Less than 25 k 2 por cor Spark plug “Type No wa0EKRw Nok ‘PREY Gap 08 mum 0031 in onion ting THM in 8 range 10" BTDC @ Max. 1,000 rom iw vacuum retard OFF DP Setting spoed 1,500 + 300 rpm Fring orcee 1-5-3-6-2-4 Ide speed 800 = 50 rpm {de CO concentration 10 £08% ( Intake meifold vacuum Ie speed More than 360 mB (13.78 ina, 46.7 ko ‘Compression pressure st 260 pm STD 120 kafom® 171 pi 1,180 ke Limit 9.0 tgrem? 128 pal 1883 ipo Dien of pressure boteen each eyinder Less than 1.0 kg/cm (14 sl, 78 ko tinder head | Head surface werpage Limit | 0.08 mm (0.0031 in CComshatt housing surtace warpage Limit | 0.10 mn 0.0039 in arifoldsurace warpage Limit | 0.10 mm 0.0039 Valve st Refocing angle intake | 20°, 45°, 60° Exhaust | 30°, 45%, 60" CContsetingsngle 45° Contacting with 12-16 0m 0.087 ~ 0.083 i Valve guide | Inner ameter 701-7.03mm 02760-02768 in sing | Outer cmter S10 ype 11.540 ~ 11.551 mm 0.4549 ~ 0.4548 in 018 type 008 | 11.590 ~ 11.601 mm 0.4969 - 04867 in Replacing temperature (eylinder head side) | 80 ~ 100°C 176 ~ 212° vane Vane overall igth STD 108.4 mm “4307 in Valve foe angle IN &EX) 455° Stem cimater Intake | 6970-6985 mm 0.2744 - 0.2780in, Exhaust | 6985 ~ 6880 mm 02742 - 0.2748 in Stom oll lesrance «STD intake | 0026 ~ 0060 mm 0.0010 ~ 0.0024 in Exhaust | 0030-0085 mm 0.0012 ~ 00026 in Limit tsk | 0.08 me 0.0081 in Exhaust | 0.10 mm 0.0099 in ‘Stam end refacng Limit IN EX) 05 mm 0.020 in Volvo head edge thickness Limit Intake | 06 rum 0020 in Excaust | 1.0 mm 0.039[SERVICE SPECIFICATIONS ~ Engine Mechanical (16-E) Specifications (1G-E) (Cont'd) ‘aie axing | ree angi outer | 482 mm 1808 . toner | 44.8 em 1766 in Insta tension 21380 mm (1495.4) Curr | 28.8 ke 593m 2668 9355 mm (13986) Inner |S Ag 1a7b aN Squoroness mit Outer | 4.7 mm 0.067 in tower | 1.8mm 0.063 in Lash aduster | Leak down test at 20 kg (841 1, 198 N) | 2 ~ 7 seconda/tmm (004 in? Ccomanate “Thrust clearance ‘ST | 005-018mm 00031 - 00071 i nit | 03 mm 0012 in Jounal ot earance S1D | 0037-0073mm — 00015 ~ 0.0028 in Lime | 0.1 mm 0.004 in Jounal ameter 1D | 29.979 - 20.995 mm 1.1803 ~ 1.1809 in ‘lee unout Li 0.08 mm 0.0018 in Comlabe height STD.—inake | 39.287 ~ 99.837 mm 1.5448 ~ 1.5487 in Exhaust | 39299 ~ 39.399 mm 1.5448 ~ 1.8488 in Umit inate | 39087 mm 115309 i, xnaust | 38.099 mm 1.5989 i, “Comshatt housing | Cynder hes surace warpage Limit | 008 mm (00031 Intake anc Maniold surface warpage ‘exaust maiflt Lumet ntake | 0.1 mn 0.004 n. Extoust | 0.5 em 0020n Ai intake chamber ntake manifold surface warpage Limit | 0.1 am (0.008 in oe: puley | Fre length 363 mem 14291, tsnson fring | insted tension at 48.8 mm (1.83 in) | 3.83 kg 73 29N ‘rnder block | Warpage init | 0.05 mm ‘00020 No.1 and No. 6 cylinders Clinger bore S10 | 7499 75.02mm 2.9826 ~ 2.9635 in Clinger bore weer Limit | 02 mm 0.008 in ‘On standard sized piston Limit (On oversize piston (0/8 O0ILinit (08 0 75itinit (018 1.00)timit No.2 = No. evlinders Cinder bore st Cinder ore wear Lit (On standard sized piston Lit (On oversize piston (0/8 050ILimit (018 0 751timis (0V8 1.00ILimit 15.22 mom 78.72 mm 7597 mm 76.22 mm 1500 ~ 75.03 mm 02 mm 1823 mm 78:73 mm 78.98 am 7623 mm 29814 in 2.9811 in 2.9908 in ‘2.0008 in 2.9524 - 2.9535 in 2.08 in 2.9619 29818 n 299130 20012 in