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Table Of Contents

1 Introduction
1.1 Purpose and aims
2 Method
3 Background
3.1 Product description
3.1.1 Market
3.2 Function
3.2.1 Clinch unit
3.2.2 Power unit
3.2.3 Chassis
3.2.4 Stapler unit
3.2.5 Electrical system
4 Product testing
4.1 Clinch position
4.2 Unlocking force
5 Mechanical system
5.1 Scissors and cam
5.2 Locking plate
5.3 Staple Bracket Locking
6 Detail description
6.1 Clinch housing assembly
6.1.1 Connectors
7 Analytical model
7.1 Problem statement
7.2 Part I
7.2.1 Assumptions
7.2.2 Unknowns and given values
7.2.3 Free body diagram
7.2.4 Laws of motion
7.2.5 Results
7.3 Part II
7.3.1 Assumptions
7.3.2 Unknowns and given values
7.3.3 Free body diagram
7.3.4 Kinetic relations
7.3.5 Results
7.3.6 Parameter study
8 CosmosMotion Simulation
8.1 Background
8.1.1 Rigid body dynamics
8.1.2 MSC ADAMS/Solver
8.1.3 Joints and Constraints
8.2 Problem statement
8.3 Modeling
8.4 Results
9 Result comparison
9.1 Analytical and simplified CosmosMotion solution
9.2 CosmosMotion solution and test values
10 FE-model
10.1 Background
10.1.1 FE formulation
10.1.4 CosmosWorks mesh creation
10.2 Clinching stress and stiffness calculation
10.2.1 Element type and solver
10.2.2 Model
10.2.3 Stiffness calculation and convergence study
10.2.4 Stress calculation
10.3 Impact stress and stiffness calculation
10.3.1 Element type and solver
10.3.2 Model
10.3.3 Stiffness calculation
10.3.4 Stress calculation
11 Nonlinear dynamic simulation
11.1 Implicit and explicit method
11.2 CosmosWorks 2008
11.2.1 Element type and solver
11.2.2 Model
11.2.3 Mesh
11.2.4 Results
11.3 ABAQUS
11.3.1 Element type and solver
11.3.2 Model
11.3.3 Mesh
11.3.4 Results
12 Conclusions and discussions
13 General guidelines
13.1 The design process
13.2 Requirements
13.2.1 Formulation of the problem
13.2.2 Type of analysis
13.2.3 Result handling
14 References
15 Attachments
I - Gear ratio
II - Differential equation in Matlab
III - Locking plate geometry
IV - Clinch position
V - Convergence study
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Published by: scribd2vinay on Jan 31, 2012
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05/20/2012

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