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19 Starting Charging

19 Starting Charging

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Published by: webwesen on Nov 17, 2008
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04/16/2015

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1902L–02
A60459
Terminal CTerminal 50
A60460
Terminal CDisconnect
A60461
Disconnect
 – 
STARTING & CHARGING
STARTING SYSTEM(2AZ–FE)
19–11873
 Author: Date:
2002 CAMRY REPAIR MANUAL (RM881U)
STARTING SYSTEM(2AZ–FE)
INSPECTION
1.STARTER ASSYNOTICE:These tests must be done within 3 to 5 seconds to avoidburning out the coil.
(a)Disconnect the field coil lead wire from terminal C.(b)Connect the battery to the magnetic switch as shown.Check that the clutch pinion gear moves outward.(c)With battery connected as above with the clutch piniongear out, disconnect the negative (–) lead from terminalC. Check that the pinion gear remains out.(d)Disconnect the negative (–) lead from the switch body.Check that the clutch pinion gear returns inward.(e)Connect the lead wire to the terminal C with the nut.
Torque: 5.9 N
m (60 kgf
cm, 52 in.
lbf)
 
A60462
Terminal 50Terminal 30
A32779
19–2
 – 
STARTING & CHARGING
STARTING SYSTEM(2AZ–FE)
1874
 Author: Date:
2002 CAMRY REPAIR MANUAL (RM881U)
(f)Connect the battery and ammeter to the starter as shown.(g)Check that the starter rotates smoothly and steadily withthe pinion gear moving out. Check that the ammetershows the specified current.
Specified current: 90 A or less at 11.5 V2.STARTER RELAY ASSY
(a)Inspect the relay continuity.(1)Using an ohmmeter, check that there is continuitybetween terminals 1 and 2.If there is no continuity, replace the relay.(2)Check that there is no continuity between terminals3 and 5.If there is continuity, replace the relay.(b)Inspect the relay operation.(1)Apply battery positive voltage across terminals 1and 2.(2)Using an ohmmeter, check that there is continuitybetween terminals 3 and 5.If there is no continuity, replace the relay.
 
1902M–02
A60064
 – 
STARTING & CHARGING
STARTER ASSY(2AZ–FE)
19–31875
 Author: Date:
2002 CAMRY REPAIR MANUAL (RM881U)
STARTER ASSY(2AZ–FE)
REPLACEMENT
1.REMOVE BATTERY2.REMOVE AIR CLEANER ASSY3.REMOVE AIR CLEANER BRACKET4.REMOVE AIR CLEANER INLET ASSY5.REMOVE STARTER ASSY
(a)Disconnect the starter connector.(b)Remove the nut and disconnect the terminal 30.(c)Remove 2 bolts and starter.
6.INSTALL STARTER ASSYTorque:Bolt 39 N
m (398 kgf
cm,
 
29 ft
lbf)Terminal 30 13 N
m (130 kgf
cm,
 
9 ft
lbf)7.INSTALL AIR CLEANER INLET ASSY8.INSTALL AIR CLEANER BRACKET9.INSTALL AIR CLEANER ASSY10.INSTALL BATTERY

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