Technology & Operations Management

Assignment

Technology & Operations Management Question 1: Part (a) Solution: One E finish product requires: A = 4 (1 x 4) D = 10 (2 x 4 + 2) J = 6(2 x 2 + 1 x 2) L = 2 (1 x 2) Hence: Product requirement = A =4, D=10, J=6, L =2 quantities required in order to create E=1, F=2, G=1, H=1.

Part (b)

Problem No: 2 - Part (a) Solution: 1. 2. 3. 4. E on hand = 12 E required for 1 End item = 2x2+1x2+3x2 = 12 E required for 20 End items = 20x12 = 240 E required for Additional items = 240 12 = 228

Assignment No: 1

P age |1

Technology & Operations Management

Level

Item

Quantity(1)

Quantity(20)

Quantity Held 0 10 10 25 12 30 5 0

REQUIRED

0 1

END ITEM B C D

1 2 1 3 12 6 2 12

20 40 20 60 240 120 40 240

30 10 35 228 90 35 240

E F G H

Problem No: 2 - Part (b) Solution: Week =5 to meet the target of End item on start of Week 11. (1 week end Lt + 3 week end Lt (CRD) + 2 week end Lt (EFGH)) = 6 weeks to complete order

Assignment No: 1

P age |2

Technology & Operations Management

Problem 4: Part (a)

Week Item

6 80

10

11

12

13

14

Lead Time 2 week

Item Gross Requirement Scheduled Receipt Projected on hand Net Requirement Planned Order Receipt
Planned Order Releases

B(2)

4 160

10

11

12

13

14

60

60 100 120 120

20

Lead Time 1 week

Item Gross Req Scheduled Receipt Projected on hand Net Req Planned Order Receipt
Planned Order Releases

J(11)

2 640

3 30 10

4 240 30 40 200 210

5 30 40

10

11

12

13

14

20

20 620 630

70

630

210

Part (b) Solution:

Gross requirement for item B will be change from 160 to 140 similarly net requirements will also change from 100 to 80. Thus the quantity of item B on hand will be 40. Gross requirement for item J will be change from 880 to 770. Thus the quantity of item J on hand in week 6 will be 60.

Assignment No: 1

P age |3

Technology & Operations Management

Problem: 5 Part (a)

P K G(3)
Part (b)

L H(4) M(2) N(2)

W Z(3)

10

11

12

13

14

Part (c) Solution: Week 1 Item 2 3 4 5 6 100 7 100 8 9 10 11 12 13 14

Assignment No: 1

P age |4

Technology & Operations Management

Part (d) Solution:

Lead Time 1 week Item P 1 2 3 4 5 100 6 100 7 8 9 10 11 12 13 14

Gross Requirement Scheduled Receipt Projected on hand Net Requirement Planned Order Receipt Planned Order Releases Lead Time 2 week Item K 1 2 3 4 100 10 10 90 90 90 100 100

100 100 100

100 100

5 100

10

11

12

13

14

Gross Requirement Scheduled Receipt Projected on hand Net Requirement Planned Order Receipt Planned Order Releases

30 30 100 100

Lead Time 1 week (10% extra to be demanded) Item G(3) Gross Requirement Scheduled Receipt Projected on hand Net Requirement Planned Order Receipt Planned Order Releases Lead Time 1 week Item H(4) Gross Requirement Scheduled Receipt Projected on hand Net Requirement Planned Order Receipt Planned Order Releases 200 1 2 360 200 160 200 400 3 400 40 360 400 40 4 5 6 7 8 9 10 11 12 13 14 40 1 2 270 40 230 253 305 3 300 23 277 305 28 4 5 6 7 8 9 10 11 12 13 14

253

200

Assignment No: 1

P age |5