Professional Documents
Culture Documents
Air-Cooled Screw
1. Nomenclature
General Information
Identification Rule
R C A W 100 9 B A A
Development sequence Ice storage / BMS type A : General / Modbus Port B : General / BACnet Port C : General / LonWork Port D : Ice Storage / Modbus Port E : Ice Storage / BACnet Port F : Ice Storage / LonWork Port
Unit Voltage (V / Hz / ) 1 : 115 / 60 / 1 2 : 220 / 60 / 1 5 : 200-220 / 50 / 1 6 : 220-240 / 50 / 1 9 : 380 / 60 / 3 A : 220 / 50 / 3 B : 220 / 60 / 3 D : 440-460 / 60 / 3 E : 265 / 60 / 1 G : 220-240 / 50, 60 / 1 L : 380-415 / 50, 60 / 3 N : 6,600 / 60 / 3 J : 6,000 / 60 / 3 P : 380 / 50 / 3 Q : 400 / 50 / 3 S : 380 400 / 50 / 3 T : 440 / 60 / 3 Nominal size-Tons Ex) 070 - 69.7 080 - 75.6
1 _ R134A(50Hz/60Hz)
Air-Cooled Screw
2. Construction Details
Fan
General Information
Power box
Column
Evaporator
Oil separator
Economizer
Compressor Base frame
R134A(50Hz/60Hz) _ 2
Air-Cooled Screw
Compressor overload relay Anti-freezing switch -Low chilled water cutout switch (2C) - Checking compressor current
Voltage monitoring system Dual oil pressure switch - Between evaporator and condenser - Unbalance - Phase reverse - Phase loss - Over voltage - Under voltage
3 _ R134A(50Hz/60Hz)
Air-Cooled Screw
General Information
6. Compressor specification
Semi-hermetic twin-rotor screw compressor. Direct-drive, low speed. Only three moving parts, resulting in high reliability. The slide valve has a unique profile, optimized for part-load conditions. Field serviceable and easy maintenance. Precise rotor tip clearance A refrigerant dispersing device is set internally to the compressor for motor cooling.
7. Factory testing
Unit performance testing All LG air-cooled screw chillers are given a complete functional test at the factory. LG computer-based testing programs completely check the components including sensors, wiring, electronics and microprocessor control functions. LG promotes factory performance tests for air-cooled chillers and water-cooled chillers to show that we stand behind the products which are designed and build up. The benefits of a performance test include verification of performance, prevention of operational problems, and assurance of a smooth start-up. Each compressor is run and tested to verify capacity and efficiency. The result of this testing, chiller arrives at the job site fully tested and ready for operation. The LG test facility is able to simulate real circumstance assuring operation in differing climates.
R134A(50Hz/60Hz) _ 4
Air-Cooled Screw
9. Aerodynamic analysis
Condenser part is appropriately designed by aerodynamic analysis like inlet and outlet uniform airflow design and dead zone reduction design.
5 _ R134A(50Hz/60Hz)
Air-Cooled Screw
General Information
2. Standard provides
Compact model
More focus on compact design and light weight is done by organizing the components effectively.
R134A(50Hz/60Hz) _ 6
Air-Cooled Screw
5. Controls
Unit controls of the LGE air cooled screw chiller shall include following benefits and features.
General Information
1. Sequence of controls
When the product starts to run, the condenser fan and the water pump run simultaneously. In the same time, the magnetic valve 1 is turned on for the minimum low capacity operation. While the contactor position of condenser fans is checked, water flow is also checked a few seconds later after water pump run. In case of having no problem with water flow, startup delay will be activated. Approximately after one minute delay outlet temperature of chilled water is checked whether the water temperature is reached up enough to operate the compressor. When the PLC decides to operate the compressor, compressor starts with wye start and then delta start after a few seconds. During the starting process of compressor, while the compressor contactor is checking for problem, the solenoid valve for oil is opened in order to achieve proper oil circulation. After starting process, normal control starts. The normal control include capacity control, refrigerant mid pressure control for motor cooling, condenser fan control and alarm control. When the chiller is decided to turn off, compressor load of the compressor is changed to minimum load position by changing magnetic valve 1 and turning off magnetic valve 2 and magnetic valve 3. After the delay for shutdown, the compressor is stopped. When the compressor is stopped, the water pump will still run for a period in order to protect the compressor from frequent restart and withdraw latent heat from evaporator of chiller.
7 _ R134A(50Hz/60Hz)
Air-Cooled Screw
5. Controls
General Information
ESC
SET
ENTER
START
STOP
Arrow keys
Indicating LED
R134A(50Hz/60Hz) _ 8
Air-Cooled Screw
1. Model Line Up
Nominal size 60 70 80 90 100 120 130 140 Model RCAW060*BAA RCAW070*BAA RCAW080*BAA RCAW090*BAA RCAW100*BAA RCAW120*BAA RCAW130*BAA RCAW140*BAA RCAW160*BAA RCAW200*BAA RCAW240*BAA RCAW260*BAA RCAW280*BAA RCAW320*BAA
* : P 380V, Q - 400V, R - 415V h These models are standard model line-up. If you want to order special model which is outside of standard line-up, contact LGE.
1 _ R134A(50Hz/60Hz)
Air-Cooled Screw
COP-Coefficient of Performance EER-Energy Efficiency Ratio IPLV-Integrated Part Load Value * : P 380V, Q - 400V, R - 415V Cooling Conditions : Ambient temperature is 35C(95F), chilled water temperature is 6.7C(44F), and chilled water flow is 0.043 l/s per kW(2.4gpm/ton). h All data in this table is rated in accordance with ARI Standard 550/590.
R134A(50Hz/60Hz) _ 2
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity EA ft2 EA EA FPI EA kW RPM inch ft/min cfm Semihermetic Twin Screw Semihermetic Twin Screw 1 1 131 6 6 14 6 11 720 29.5 7667 56,507 Flooded gal psig psig gpm gpm DN inch inch inch inch 20 145 348 74.6 298.5 80 1 137.8 86.6 92.5 131 6 6 14 6 11 720 29.5 7667 56,507 Flooded 23 145 348 82.1 328.5 80 1 137.8 86.6 92.5 Semihermetic Twin Screw 1 131 6 6 14 6 11 720 29.5 7667 56,507 Flooded 25 145 348 101.6 406.2 100 1 137.8 86.6 92.5 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils lb lb lb lb 9,033 9,745 9,202 9,914 9,445 10,158 9,634 10,346 9,494 10,206 9,702 10,414 9,830 10,617 10,057 10,844 lbs gal Tons 62.3 1 254 4.8 68.5 1 287 5.0 84.7 1 320 5.8 92.7 1 364 6.3 Model RCAW060*BAA RCAW070*BAA RCAW080*BAA
English Unit
RCAW090*BAA RCAW100*BAA 97.0 1 397 6.6 9,966 10,753 10,213 11,000 Semihermetic Twin Screw 1 150 6 5 14 6 16 950 35.4 12139 98,887 Flooded 30 145 348 116.2 464.8 100 1 157.5 86.6 92.5
Semihermetic Twin Screw 1 150 6 5 14 6 16 950 35.4 12139 98,887 Flooded 27 145 348 111.1 444.4 100 1 157.5 86.6 92.5
Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height
NOTES: 1. Cooling conditions: Ambient temperature is 95F, chilled water temperature outlet is 44F. Temperature difference is 10F. 2. Evaporator connection pipe : Flange connection 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. * : P 380V, Q - 400V, R - 415V 6. Water Connection pipes are in compliance with DIN standards.
3 _ R134A(50Hz/60Hz)
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height inch inch inch 157.5 86.6 92.5 200.8 86.6 92.5 200.8 86.6 92.5 DN inch 100 1 100 1 100 1 gal psig psig gpm gpm Flooded 41 145 348 146.5 586.2 Flooded 43 145 348 162.6 650.2 Flooded 45 145 348 169.4 677.5 EA kW RPM inch ft/min cfm 6 16 950 35.4 12139 98,887 8 28 950 35.4 12139 131,849 8 28 950 35.4 12139 131,849 ft2 EA EA FPI 150 6 6 14 199 8 6 14 199 8 6 14 EA Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils lb lb lb lb 10,713 11,500 11,051 11,838 12,846 13,876 13,204 14,234 12,912 13,942 13,290 14,319 lbs gal Tons 122.3 1 485 12.8 135.7 1 540 13.4 141.3 1 584 14.5 Model RCAW120*BAA RCAW130*BAA RCAW140*BAA
English Unit
RCAW160*BAA 159.0 1 661 16.3 15,695 16,967 16,111 17,383 Semihermetic Twin Screw 1 250 8 6 14 8 28 950 35.4 12139 131,849 Flooded 50 145 348 190.5 762.0 150 1 200.8 86.6 92.5 RCAW200*BAA 194.0 2 397 / 397 6.6 / 6.6 19,931 21,505 20,426 22,000 Semihermetic Twin Screw 2
299 6/6 5 14 6/6 16/16 950 35.4 12139 197,773 Flooded 59 145 348 232.4 929.7 100 / 100 1/1 315.0 86.6 92.5
NOTES: 1. Cooling conditions: Ambient temperature is 95F, chilled water temperature outlet is 44F. Temperature difference is 10F. 2. Evaporator connection pipe : Flange connection 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. * : P 380V, Q - 400V, R - 415V 6. Water Connection pipes are in compliance with DIN standards.
R134A(50Hz/60Hz) _ 4
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity EA ft2 EA EA FPI EA kW RPM inch ft/min cfm Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height inch inch inch 315.0 86.6 92.5 401.6 86.6 92.5 401.6 86.6 92.5 DN inch 100 / 100 1/1 100 / 100 1/1 100 / 100 1/1 gal psig psig gpm gpm Flooded 81 145 348 293.1 1172.3 Flooded 86 145 348 325.1 1300.5 Flooded 90 145 348 338.7 1355.0 6/6 16/16 950 35.4 12139 197,773 8/8 28/28 950 35.4 12139 263,698 8/8 28/28 950 35.4 12139 263,698 299 6/6 6 14 398 8/8 6 14 398 8/8 6 14 Semihermetic Twin Screw 2 Semihermetic Twin Screw 2 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils lb lb lb lb 21,426 23,000 22,103 23,677 25,693 27,752 26,408 28,467 25,825 27,884 26,580 28,639 lbs gal Tons 244.6 2 485/485 12.8 / 12.8 271.3 2 540/540 13.4 / 13.4 282.7 2 584/584 14.5 / 14.5 Model RCAW240*BAA RCAW260*BAA
English Unit
RCAW280*BAA RCAW320*BAA 317.9 2 661/661 16.3 / 16.3 31,389 33,934 32,222 34,766 Semihermetic Twin Screw 2 499 8/8 6 14 8/8 28/28 950 35.4 12139 263,698 Flooded 100 145 348 381.0 1524.0 150 / 150 1/1 401.6 86.6 92.5
NOTES: 1. Cooling conditions: Ambient temperature is 95F, chilled water temperature outlet is 44F. Temperature difference is 10F. 2. Evaporator connection pipe : Flange connection 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. * : P 380V, Q - 400V, R - 415V 6. Water Connection pipes are in compliance with DIN standards.
5 _ R134A(50Hz/60Hz)
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height mm mm mm 3,500 2,200 2,350 3,500 2,200 2,350 3,500 2,200 2,350 4,000 2,200 2,350 DN mm 80 32 80 32 100 32 100 32 l Mpa Mpa l/s l/s Flooded 77 1.0 2.4 4.7 18.8 Flooded 86 1.0 2.4 5.2 20.7 Flooded 94 1.0 2.4 6.4 25.6 Flooded 103 1.0 2.4 7.0 28.0 EA kW RPM mm m/s l/s 6 11 720 750 28.3 26,667 6 11 720 750 28.3 26,667 6 11 720 750 28.3 26,667 6 16 950 900 44.8 46,667 m2 EA EA FPI 12 6 6 14 12 6 6 14 12 6 6 14 14 6 5 14 EA Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils kg kg kg kg 4,097 4,420 4,174 4,497 4,284 4,607 4,370 4,693 4,306 4,629 4,401 4,724 4,459 4,816 4,562 4,919 kg l kW 219 1 115 18 241 1 130 19 298 1 145 22 326 1 165 24 Model RCAW060*BAA RCAW070*BAA RCAW080*BAA RCAW090*BAA
SI Unit
RCAW100*BAA 341 1 180 25 4,520 4,877 4,632 4,989 Semihermetic Twin Screw 1
14 6 5 14 6 16 950 900 44.8 46,667 Flooded 112 1.0 2.4 7.3 29.3 100 32 4,000 2,200 2,350
NOTES: 1. Cooling conditions: Ambient temperature is 95F, chilled water temperature outlet is 44F. Temperature difference is 10F. 2. Evaporator connection pipe : Flange connection 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. * : P 380V, Q - 400V, R - 415V 6. Water Connection pipes are in compliance with DIN standards.
R134A(50Hz/60Hz) _ 6
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity EA m2 EA EA FPI EA kW RPM mm m/s l/s Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height mm mm mm 4,000 2,200 2,350 5,100 2,200 2,350 5,100 2,200 2,350 5,100 2,200 2,350 DN mm 100 32 100 32 100 32 150 32 l Mpa Mpa l/s l/s Flooded 153 1.0 2.4 9.2 37.0 Flooded 162 1.0 2.4 10.3 41.0 Flooded 171 1.0 2.4 10.7 42.7 Flooded 189 1.0 2.4 12.0 48.1 6 16 950 900 44.8 46,667 8 28 950 900 44.8 62,222 8 28 950 900 44.8 62,222 8 28 950 900 44.8 62,222 14 6 6 14 19 8 6 14 19 8 6 14 23 8 6 14 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils kg kg kg kg 4,859 5,216 5,013 5,370 5,827 6,294 5,989 6,456 5,857 6,324 6,028 6,495 7,119 7,696 7,308 7,885 kg l kW 430 1 220 27 477 1 245 29 497 1 265 31 559 1 300 34 Model RCAW120*BAA RCAW130*BAA RCAW140*BAA RCAW160*BAA
SI Unit
RCAW200*BAA 682 2 180 / 180 25 / 25 9,041 9,755 9,265 9,979
Semihermetic Twin Screw Semihermetic Twin Screw Semihermetic Twin Screw Semihermetic Twin Screw Semihermetic Twin Screw 1 1 1 1 2 28 6/6 5 14 6/6 16/16 950 900 44.8 93,333 Flooded 224 1.0 2.4 14.7 58.7 100 / 100 32 / 32 7,700 2,200 2,350
NOTES: 1. Cooling conditions: Ambient temperature is 35C, chilled water temperature outlet is 6.7C. Temperature difference is 5.6C. 2. Evaporator connection pipe : Flange connection 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. * : P 380V, Q - 400V, R - 415V 6. Water Connection pipes are in compliance with DIN standards.
7 _ R134A(50Hz/60Hz)
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height mm mm mm 7,700 2,200 2,350 9,900 2,200 2,350 9,900 2,200 2,350 DN mm 100 / 100 32 / 32 100 / 100 32 / 32 100 / 100 32 / 32 l Mpa Mpa l/s l/s Flooded 307 1.0 2.4 18.5 74.0 Flooded 325 1.0 2.4 20.5 82.0 Flooded 342 1.0 2.4 21.4 85.5 EA kW RPM mm m/s l/s 6/6 16/16 950 900 44.8 93,333 8/8 28/28 950 900 44.8 124,444 8/8 28/28 950 900 44.8 124,444 m2 EA EA FPI 28 6/6 6 14 37 8/8 6 14 37 8/8 6 14 EA Semihermetic Twin Screw 2 Semihermetic Twin Screw 2 Semihermetic Twin Screw 2 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils kg kg kg kg 9,719 10,433 10,026 10,740 11,654 12,588 11,979 12,913 11,714 12,648 12,056 12,990 kg l kW 860 2 220/220 27/27 954 2 245/245 29/29 994 2 265/265 31/31 Model RCAW240*BAA RCAW260*BAA RCAW280*BAA
SI Unit
RCAW320*BAA 1,118 2 300/300 34/34 14,238 15,392 14,616 15,770 Semihermetic Twin Screw 2
46 8/8 6 14 8/8 28/28 950 900 44.8 124,444 Flooded 378 1.0 2.4 24.0 96.1 150 / 150 32 / 32 9,900 2,200 2,350
NOTES: 1. Cooling conditions: Ambient temperature is 35C, chilled water temperature outlet is 6.7C. Temperature difference is 5.6C. 2. Evaporator connection pipe : Flange connection 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. * : P 380V, Q - 400V, R - 415V 6. Water Connection pipes are in compliance with DIN standards.
R134A(50Hz/60Hz) _ 8
Air-Cooled Screw
3. Specifications(cont)
Unit Operating Weight
60~160 RT Model C B Evaporator Side A
Comp. Side D E F
C Model Total D 468 RCAW060*BAA 4,187 447 490 RCAW070*BAA 4,390 469 493 RCAW080*BAA 4,412 471 511 RCAW090*BAA 4,580 489 518 RCAW100*BAA 4,641 496 558 RCAW120*BAA 4,995 534 668 RCAW140*BAA 5,982 639 671 RCAW140*BAA 6,012 642 815 RCAW160*BAA 7,297 779
B E 1,064 1,017 1,115 1,067 1,121 1,072 1,163 1,113 1,179 1,128 1,269 1,214 1,520 1,453 1,527 1,461 1,854 1,773
A F 609 582 638 611 642 614 666 637 675 646 726 695 870 832 874 836 1,061 1,015
9 _ R134A(50Hz/60Hz)
Air-Cooled Screw
3. Specifications(cont)
Unit with Copper Fin Coils
SI (kg) C Model Total D 508 RCAW060*BAA 4,546 486 529 RCAW070*BAA 4,740 506 533 RCAW080*BAA 4,770 510 554 RCAW090*BAA 4,965 530 562 RCAW100*BAA 5,033 538 602 RCAW120*BAA 5,387 575 720 RCAW140*BAA 6,449 689 724 RCAW140*BAA 6,479 692 879 RCAW160*BAA 7,874 841 B E 1,155 1,105 1,204 1,152 1,212 1,159 1,261 1,206 1,279 1,223 1,369 1,309 1,638 1,567 1,646 1,574 2,000 1,913 A F 661 632 689 659 694 663 722 691 732 700 783 749 938 897 942 901 1,145 1,095 17,359 1,854 14,284 1,526 1,939 14,218 1,519 1,595 11,877 1,269 1,588 11,097 1,185 1,326 10,945 1,169 1,239 10,517 1,123 1,222 10,451 1,116 1,174 10,023 1,071 1,167 Total C D 1,119 English (lb) B E 2,546 2,435 2,655 2,539 2,671 2,555 2,780 2,659 2,819 2,696 3,017 2,886 3,612 3,455 3,628 3,471 4,410 4,218 A F 1,457 1,394 1,520 1,454 1,529 1,463 1,592
1,522 1,614 1,543 1,727 1,652 2,067 1,978 2,077 1,987 2,524 2,414
R134A(50Hz/60Hz) _ 10
14 08
LG
15
2150(84.6)
2350(92.5)
11 _ R134A(50Hz/60Hz)
RCAW060*BAA, RCAW070*BAA, RCAW080*BAA
06 05
500
Air-Cooled Screw
08
09
11
10
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
800
TOP 07
AIR AIR AIR
Flange Type 1. RCAW 060*BAA : DN80-PN16Bar 2. RCAW 070*BAA : DN80-PN16Bar 3. RCAW 080*BAA : DN100-PN16Bar
03
Flange Dimension
D C G
AIR
AIR
[Unit : mm] 65 DN 185 D 20 t 118 G 2 f d (O.D. of Pipe) 76 145 C 80 200 20 132 2 89 160 100 220 20 156 2 108 180 150 285 22 211 3 159 240
High -76 P a M
12 15
10
15
25
30 35
13
02
01
3200(126)
3500(137.8)
Dia. of Holes
18
18
18
12
FRONT
08
11 05
500
Air-Cooled Screw
09
10
06
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
800
TOP 06 07
AIR AIR AIR AIR
Flange Type 1. RCAW 090*BAA : DN100-PN16Bar 2. RCAW 100*BAA : DN100-PN16Bar 3. RCAW 120*BAA : DN100-PN16Bar
03
Flange Dimension
D C G
f
AIR
LG
14 08 01 02 15
6 3 9 0 12 High -76 P a M 15
2150(84.6)
2350(92.5)
13
[Unit : mm] 100 150 220 285 20 22 156 211 3 2 108 159 180 240 18 22 No.-Size 4-M16 8-M16 8-M16 8-M20 SIDE Slip on welding - RF Type
R134A(50Hz/60Hz) _ 12
09 06 05
500
LG
08 01
15
2150(84.6)
2350(92.5)
13 _ R134A(50Hz/60Hz)
Air-Cooled Screw
08
11
10
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
800
TOP 14 13
AIR AIR AIR AIR
06 07
03
Flange Dimension
D C G
AIR
AIR
[Unit : mm]
6 3 9 0 12 High -76 P a M 15
02
150 285 22 211 3 159 240 22 No.-Size 4-M16 8-M16 8-M16 8-M20 SIDE Slip on welding - RF Type
4800(189)
5100(200.8) 12 16
FRONT
Flange Dimension
[Unit : mm] Slip on welding - RF Type [PN1.6]
RCAW200*BAA, RCAW240*BAA
D C G
Air-Cooled Screw
65 DN 185 D 20 t 118 G 2 f d (O.D. of Pipe) 76 145 C Flange Type 1. RCAW 200*BAA : DN100-PN16Bar / DN100-PN16Bar 2. RCAW 240*BAA : DN100-PN16Bar / DN100-PN16Bar Dia. of Holes 18 22 18 18 No.-Size 4-M16 8-M16 8-M16 8-M20
Bolting
09 06
500
11
10
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
800
TOP 14 13
AIR AIR AIR AIR AIR
06
07
03
AIR AIR
AIR
LG
05 08
3 9 12 15 0 High -76 P a M 6 15 25 30 35 10 5-76 LOW MPa
High -76 P a M
12 15
15
25
30 35
R134A(50Hz/60Hz) _ 14
3700(145.1)
2350(93.5)
Flange Dimension
D C G
2150(84.6)
15
4800(188.9)
2200(86.6)
12 FRONT
16 SIDE
2350(93.5)
15 _ R134A(50Hz/60Hz)
80 200 20 132 2 89 160 18 22 18 Flange Type 1. RCAW 260*BAA : DN100-PN16Bar / DN100-PN16Bar 2. RCAW 280*BAA : DN150-PN16Bar / DN150-PN16Bar 3. RCAW 320*BAA : DN150-PN16Bar / DN150-PN16Bar 100 220 20 156 2 108 180 150 285 22 211 3 159 240 18 No.-Size 4-M16 8-M16 8-M16 8-M20
Air-Cooled Screw
09 10
500
11
06
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
800
TOP 14 13
AIR AIR AIR AIR AIR AIR
07
03
AIR AIR
AIR
AIR
LG
05 08
6 3 9 0 12 High -76 P a M 15
15 10 25 5-76 30 LOW 35 MPa
6 3 9 0 12 High -76 P a M 15
01 02
Air-Cooled Screw
5. Selection procedure
LG Chiller selection program helps to select LG air cooled screw chiller quickly and easily. To select RCAW series chiller, use the LATs Chiller (Computerized) program or follow one of the procedures below. 1) Determine RCAW series unit size and operating conditions required to meet given capacity at given conditions.
English
Given: Capacity ............................................130 Tons Leaving Chilled Water Temp (LCWT)..........44F Evaporator Water Temp Reduction ............10F Condenser Entering Air Temp ....................95F Fouling Factor (Evaporator) ..0.0001 (ft hrF/ Btu) NOTE: For other than 10F temperature Reduction, contact nearest LG office.
2
2) From Cooling Capacities table and pressure drop curves, determine operating data for selected unit.
English
Unit ................................................RCAW130 Capacity .........................................135.7 Tons Power Input.........................................168 kW Evaporator Water Flow.....................325.1 gpm Evaporator Pressure Drop..........13.4 ft of water
SI
Unit .................................................RCAW130 Capacity ..............................................477 kW Power Input ........................................168 kW Evaporator Water Flow .........................20.5 l/s Evaporator Pressure Drop....................40.0 kPa
R134A(50Hz/60Hz) _ 16
Air-Cooled Screw
6. Performance Data
RCAW060*BAA
LCWT(F) TONS
40 42 44 46 48 50 64.3 66.6 68.8 71.1 73.5 75.8
[IPLV 11.5]
85 kW
67.7 69.2 70.8 72.3 73.9 75.6
75 kW
61.6 63.0 64.5 66.1 67.6 69.2
EER
12.5 12.7 12.8 12.9 13.0 13.1
TONS
61.3 63.5 65.6 67.9 70.1 72.4
EER
10.9 11.0 11.1 11.3 11.4 11.5
TONS
49.0 50.9 52.9 54.9 56.7 57.4
115 kW
88.1 89.7 91.4 93.1 94.4 94.9
EER
6.7 6.8 6.9 7.1 7.2 7.3
TONS
44.5 46.4 48.3 50.3 52.2 52.8
125 kW
95.6 97.2 98.8 100.5 101.9 102.3
EER
5.6 5.7 5.9 6.0 6.1 6.2
RCAW070*BAA
LCWT(F) TONS
40 42 44 46 48 50 70.7 73.2 75.7 78.3 80.8 83.4
[IPLV11.6]
85 kW
73.9 75.5 77.2 78.9 80.7 82.5
75 kW
67.1 68.8 70.4 72.1 73.7 75.5
EER
12.6 12.8 12.9 13.0 13.2 13.3
TONS
67.4 69.8 72.2 74.7 77.1 79.6
EER
11.0 11.1 11.2 11.4 11.5 11.6
TONS
53.9 56.1 58.2 60.4 62.4 63.2
115 kW
96.1 97.9 99.7 101.5 103.0 103.5
EER
6.7 6.9 7.0 7.1 7.3 7.3
TONS
48.9 51.1 53.2 55.4 57.4 58.1
125 kW
104.2 106.0 107.8 109.6 111.1 111.6
EER
5.6 5.8 5.9 6.1 6.2 6.3
RCAW080*BAA
LCWT(F) TONS
40 42 44 46 48 50 87.5 90.6 93.6 96.8 100.0 103.2
[IPLV 11.4]
85 kW
92.3 94.4 96.5 98.6 100.8 103.1
75 kW
83.9 86.0 88.0 90.1 92.2 94.4
EER
12.5 12.6 12.8 12.9 13.0 13.1
TONS
83.4 86.3 89.3 92.3 95.4 98.5
EER
10.8 11.0 11.1 11.2 11.4 11.5
TONS
66.7 69.3 72.0 74.7 77.2 78.1
115 kW
120.2 122.4 124.6 126.9 128.8 129.4
EER
6.7 6.8 6.9 7.1 7.2 7.2
TONS
60.5 63.1 65.8 68.5 71.0 71.9
125 kW
130.3 132.5 134.8 137.0 138.9 139.5
EER
5.6 5.7 5.9 6.0 6.1 6.2
NOTES: 1. EER = Energy Efficiency Ratio of Performance (Btu/watt-hour). 2. Power inputs include compressors, condenser fans, control power and basic device. 3. Ratings are based on evaporator temperature drop of 10F(5.6C). 4. Ambient temperatures 115F(46.1C) and greater reflect the high ambient condenser option. 5. Rated in accordance with ARI Standard 550/590. 6. Interpolation between points is permissible. Extrapolation is not permitted. 7. For continual product development, above specification may be changed without notice. 8. * : P - 380V, Q - 400V, R - 415V
17 _ R134A(50Hz/60Hz)
Air-Cooled Screw
6. Performance Data
RCAW090*BAA
LCWT(F) TONS
40 42 44 46 48 50 95.7 99.1 102.4 105.9 109.4 112.9
[IPLV 11.3]
85 kW
102.0 104.3 106.6 109.0 111.4 113.9
75 kW
92.7 95.0 97.2 99.5 101.8 104.3
EER
12.4 12.5 12.6 12.8 12.9 13.0
TONS
91.2 94.5 97.7 101.0 104.4 107.7
EER
10.7 10.9 11.0 11.1 11.2 11.3
TONS
72.9 75.8 78.7 81.7 84.4 85.4
115 kW
132.8 135.2 137.7 140.2 142.3 142.9
EER
6.6 6.7 6.9 7.0 7.1 7.2
TONS
66.2 69.1 72.0 74.9 77.6 78.7
125 kW
143.9 146.4 148.9 151.4 153.4 154.1
EER
5.5 5.7 5.8 5.9 6.1 6.1
RCAW100*BAA
LCWT(F) TONS
40 42 44 46 48 50 100.1 103.6 107.1 110.7 114.4 118.1
[IPLV 11.4]
85 kW
106.4 108.8 111.2 113.7 116.2 118.8
75 kW
96.7 99.1 101.4 103.8 106.2 108.8
EER
12.4 12.6 12.7 12.8 12.9 13.0
TONS
95.4 98.8 102.2 105.7 109.2 112.7
EER
10.8 10.9 11.0 11.2 11.3 11.4
TONS
76.3 79.3 82.4 85.5 88.3 89.4
115 kW
138.5 141.0 143.6 146.2 148.4 149.1
EER
6.6 6.7 6.9 7.0 7.1 7.2
TONS
69.2 72.2 75.3 78.4 81.2 82.3
125 kW
150.2 152.7 155.3 157.9 160.1 160.7
EER
5.5 5.7 5.8 6.0 6.1 6.1
RCAW120*BAA
LCWT(F) TONS
40 42 44 46 48 50 126.2 130.7 135.1 139.6 144.2 148.9
[IPLV 11.6]
85 kW
131.9 134.9 137.8 140.9 144.0 147.3
75 kW
119.9 122.8 125.7 128.7 131.7 134.8
EER
12.6 12.8 12.9 13.0 13.1 13.2
TONS
120.3 124.6 128.9 133.2 137.6 142.1
EER
10.9 11.1 11.2 11.3 11.5 11.6
TONS
96.2 100.0 103.9 107.8 111.3 112.7
115 kW
171.7 174.8 178.0 181.3 183.9 184.8
EER
6.7 6.9 7.0 7.1 7.3 7.3
TONS
87.3 91.1 94.9 98.8 102.4 103.7
125 kW
186.1 189.3 192.5 195.8 198.4 199.3
EER
5.6 5.8 5.9 6.1 6.2 6.2
NOTES: 1. EER = Energy Efficiency Ratio of Performance (Btu/watt-hour). 2. Power inputs include compressors, condenser fans, control power and basic device. 3. Ratings are based on evaporator temperature drop of 10F(5.6C). 4. Ambient temperatures 115F(46.1C) and greater reflect the high ambient condenser option. 5. Rated in accordance with ARI Standard 550/590. 6. Interpolation between points is permissible. Extrapolation is not permitted. 7. For continual product development, above specification may be changed without notice. 8. * : P - 380V, Q - 400V, R - 415V
R134A(50Hz/60Hz) _ 18
Air-Cooled Screw
6. Performance Data
RCAW130*BAA
LCWT(F) TONS
40 42 44 46 48 50 140.0 145.0 149.9 154.9 160.0 165.1
[IPLV 11.4]
85 kW
147.7 151.0 154.4 157.8 161.3 164.9
75 kW
134.3 137.5 140.7 144.1 147.5 151.0
EER
12.5 12.6 12.8 12.9 13.0 13.1
TONS
133.5 138.2 143.0 147.8 152.7 157.6
EER
10.8 11.0 11.1 11.2 11.4 11.5
TONS
106.7 111.0 115.2 119.5 123.5 125.0
115 kW
192.3 195.8 199.4 203.1 206.0 207.0
EER
6.7 6.8 6.9 7.1 7.2 7.2
TONS
96.8 101.0 105.3 109.6 113.6 115.1
125 kW
208.5 212.0 215.6 219.3 222.2 223.2
EER
5.6 5.7 5.9 6.0 6.1 6.2
RCAW140*BAA
LCWT(F) TONS
40 42 44 46 48 50 145.8 151.0 156.1 161.4 166.7 172.1
[IPLV 11.5]
85 kW
153.0 156.4 159.9 163.5 167.1 170.8
75 kW
139.1 142.5 145.8 149.3 152.7 156.4
EER
12.6 12.7 12.9 13.0 13.1 13.2
TONS
139.1 144.0 149.0 154.0 159.1 164.2
EER
10.9 11.0 11.2 11.3 11.4 11.5
TONS
111.2 115.6 120.0 124.5 128.7 130.2
115 kW
199.1 202.8 206.5 210.3 213.4 214.4
EER
6.7 6.8 7.0 7.1 7.2 7.3
TONS
100.9 105.3 109.7 114.2 118.4 119.9
125 kW
215.9 219.6 223.3 227.1 230.2 231.2
EER
5.6 5.8 5.9 6.0 6.2 6.2
RCAW160*BAA
LCWT(F) TONS
40 42 44 46 48 50 164.0 169.9 175.6 181.5 187.5 193.5
[IPLV 11.5]
85 kW
172.3 176.2 180.1 184.1 188.2 192.4
75 kW
156.7 160.5 164.2 168.1 172.0 176.2
EER
12.6 12.7 12.8 13.0 13.1 13.2
TONS
156.4 162.0 167.5 173.2 178.9 184.7
EER
10.9 11.0 11.2 11.3 11.4 11.5
TONS
125.1 130.0 135.0 140.1 144.7 146.5
115 kW
224.3 228.4 232.6 236.9 240.4 241.5
EER
6.7 6.8 7.0 7.1 7.2 7.3
TONS
113.5 118.4 123.4 128.5 133.1 134.9
125 kW
243.2 247.3 251.5 255.8 259.3 260.4
EER
5.6 5.7 5.9 6.0 6.2 6.2
NOTES: 1. EER = Energy Efficiency Ratio of Performance (Btu/watt-hour). 2. Power inputs include compressors, condenser fans, control power and basic device. 3. Ratings are based on evaporator temperature drop of 10F(5.6C). 4. Ambient temperatures 115F(46.1C) and greater reflect the high ambient condenser option. 5. Rated in accordance with ARI Standard 550/590. 6. Interpolation between points is permissible. Extrapolation is not permitted. 7. For continual product development, above specification may be changed without notice. 8. * : P - 380V, Q - 400V, R - 415V
19 _ R134A(50Hz/60Hz)
Air-Cooled Screw
6. Performance Data
RCAW200*BAA
LCWT(F) TONS
40 42 44 46 48 50 200.1 207.2 214.3 221.5 228.8 236.1
[IPLV 12.0]
85 kW
212.8 217.6 222.4 227.3 232.4 237.6
75 kW
193.5 198.1 202.7 207.6 212.4 217.6
EER
12.4 12.6 12.7 12.8 12.9 13.0
TONS
190.8 197.6 204.4 211.3 218.3 225.4
EER
10.8 10.9 11.0 11.2 11.3 11.4
TONS
152.6 158.6 164.7 170.9 176.6 178.7
115 kW
277.0 282.0 287.2 292.5 296.8 298.1
EER
6.6 6.7 6.9 7.0 7.1 7.2
TONS
138.4 144.5 150.5 156.7 162.4 164.5
125 kW
300.3 305.4 310.6 315.8 320.1 321.5
EER
5.5 5.7 5.8 6.0 6.1 6.1
RCAW240*BAA
LCWT(F) TONS
40 42 44 46 48 50 252.4 261.3 270.2 279.3 288.5 297.7
[IPLV 12.2]
85 kW
263.8 269.7 275.7 281.8 288.1 294.5
75 kW
239.8 245.6 251.3 257.3 263.3 269.7
EER
12.6 12.8 12.9 13.0 13.1 13.2
TONS
240.6 249.2 257.8 266.5 275.3 284.2
EER
10.9 11.1 11.2 11.3 11.5 11.6
TONS
192.4 200.1 207.7 215.5 222.7 225.4
115 kW
343.3 349.6 356.1 362.6 367.9 369.6
EER
6.7 6.9 7.0 7.1 7.3 7.3
TONS
174.6 182.2 189.8 197.6 204.8 207.5
125 kW
372.3 378.6 385.0 391.5 396.8 398.5
EER
5.6 5.8 5.9 6.1 6.2 6.2
RCAW260*BAA
LCWT(F) TONS
40 42 44 46 48 50 280.0 289.9 299.7 309.8 320.0 330.3
[IPLV 12.1]
85 kW
295.4 302.1 308.7 315.7 322.6 329.9
75 kW
268.6 275.1 281.5 288.2 294.9 302.1
EER
12.5 12.6 12.8 12.9 13.0 13.1
TONS
266.9 276.4 285.9 295.6 305.4 315.3
EER
10.8 11.0 11.1 11.2 11.4 11.5
TONS
213.5 221.9 230.4 239.1 247.0 250.0
115 kW
384.5 391.6 398.8 406.1 412.0 414.0
EER
6.7 6.8 6.9 7.1 7.2 7.2
TONS
193.6 202.1 210.6 219.2 227.2 230.2
125 kW
417.0 424.0 431.2 438.5 444.4 446.4
EER
5.6 5.7 5.9 6.0 6.1 6.2
NOTES: 1. EER = Energy Efficiency Ratio of Performance (Btu/watt-hour). 2. Power inputs include compressors, condenser fans, control power and basic device. 3. Ratings are based on evaporator temperature drop of 10F(5.6C). 4. Ambient temperatures 115F(46.1C) and greater reflect the high ambient condenser option. 5. Rated in accordance with ARI Standard 550/590. 6. Interpolation between points is permissible. Extrapolation is not permitted. 7. For continual product development, above specification may be changed without notice. 8. * : P - 380V, Q - 400V, R - 415V
R134A(50Hz/60Hz) _ 20
Air-Cooled Screw
6. Performance Data
RCAW280*BAA
LCWT(F) TONS
40 42 44 46 48 50 291.7 302.1 312.3 322.8 333.4 344.1
[IPLV 12.2]
85 kW
306.0 312.9 319.8 326.9 334.2 341.7
75 kW
278.2 284.9 291.5 298.5 305.5 312.8
EER
12.6 12.7 12.9 13.0 13.1 13.2
TONS
278.1 288.0 297.9 308.0 318.2 328.5
EER
10.9 11.0 11.2 11.3 11.4 11.5
TONS
222.4 231.2 240.1 249.1 257.4 260.5
115 kW
398.3 405.6 413.1 420.6 426.8 428.7
EER
6.7 6.8 7.0 7.1 7.2 7.3
TONS
201.8 210.6 219.4 228.4 236.7 239.8
125 kW
431.8 439.1 446.6 454.2 460.3 462.3
EER
5.6 5.8 5.9 6.0 6.2 6.2
RCAW320*BAA
LCWT(F) TONS
40 42 44 46 48 50 328.1 339.7 351.3 363.1 375.0 387.1
[IPLV 12.2]
85 kW
344.6 352.4 360.2 368.3 376.4 384.9
75 kW
313.4 320.9 328.4 336.3 344.1 352.4
EER
12.6 12.7 12.8 13.0 13.1 13.2
TONS
312.8 323.9 335.1 346.4 357.9 369.5
EER
10.9 11.0 11.2 11.3 11.4 11.5
TONS
250.2 260.1 270.0 280.2 289.5 293.0
115 kW
448.6 456.9 465.3 473.8 480.7 483.0
EER
6.7 6.8 7.0 7.1 7.2 7.3
TONS
226.9 236.8 246.8 256.9 266.2 269.7
125 kW
486.4 494.7 503.1 511.6 518.5 520.8
EER
5.6 5.7 5.9 6.0 6.2 6.2
NOTES: 1. EER = Energy Efficiency Ratio of Performance (Btu/watt-hour). 2. Power inputs include compressors, condenser fans, control power and basic device. 3. Ratings are based on evaporator temperature drop of 10F(5.6C). 4. Ambient temperatures 115F(46.1C) and greater reflect the high ambient condenser option. 5. Rated in accordance with ARI Standard 550/590. 6. Interpolation between points is permissible. Extrapolation is not permitted. 7. For continual product development, above specification may be changed without notice. 8. * : P - 380V, Q - 400V, R - 415V
21 _ R134A(50Hz/60Hz)
Air-Cooled Screw
7. Pressure Drop
Chilled water pressure drop (SI Unit)
R134A(50Hz/60Hz) _ 22
Air-Cooled Screw
7. Pressure Drop
Chilled water pressure drop (SI Unit)
23 _ R134A(50Hz/60Hz)
No 1 Compressor Condensing coil Receiver Oil Filter Oil separater Ejector for Oil Return 2 3 4 5 6
DESCRIPTION
Air-Cooled Screw
8. Piping Diagrams
LEGEND
SYMBOL
OH TS LPS TS WFS HPS LPS OLS
DESCRIPTION Oil heater Temperature sensor High pressure switch Low pressure switch Oil level sensor
OFS WFS
10
HPS TS AFS TS
TS
3 5 11 6
9 7 8
OS
OLS
OS
OH
OFS
Service valve
1 Circuit
NOTE
R134A(50Hz/60Hz) _ 24
LEGEND
SYMBO
F1~F3
CF1
S T N
F3 1L1 3L2 5L3 1L1 3L2 5L3
DESCRIPTION
Fuse C/BOX Heat dissipation fan P/BOX Heat dissipation fan Assist relay Oil heater Inner temperature controller Oil separator solenoid valve Mid pressure air charging solenoid valve Comp capacity control valve(25%,50%,75%) Comp magnet switch 1
1L1
3L2 5L3
R L FG
CF2 R1
FN1A M2 M1
FN2A
FN3A
220VAC N R
THC CCH1
FN1B
R1
+V -V
FN3A
FN3B
M1
HP
24VDC-P 24VDC-G
5E
M2 ANTI-FREEZING
INT69
OLC1
LP
REMOTE RUN
OIL FLOW
OLF1A 101
OLF2A 104
HIGH-LOW DIFFERENTIAL
26 27
10 11 12 13 14 15 16 17 18 19 27 47 31
24V-G 24V I01 I02 RTD1 RTD1 RTD2 RTD2 RTD3RTD3 RTD4 RTD4 RTD5 RTD5 -(2) +(1) -(4) +(3) -(6) +(5) -(8) +(7) -(10) +(9) +24V -24V
32 33 34 35 36 37 38
I03 I04 I05 I06 I07 I08
OLF2B
EMERGENCY SWITCH
2T1
4T2 6T3
OIL LEVEL
FN1B
FN2B
FN3B
AMBIENT TEMP
FAULT
25 _ R134A(50Hz/60Hz)
M3 L1 2T1 4T2 6T3 2T1 4T2 6T3
2T1
4T2 6T3
Air-Cooled Screw
40
L2 L3 T3 107A (100~135) T2 OLC1
202
F1
SV2
1
SV1
3
L0 M1 F2 CCH1
2
MV1 MV2 MV3
9. Wiring Diagrams
380VAC 3P 4W
M1 M2
3
X W FAN 3A Y COMP Z U V START/STOP SWITCH
connection) Comp magnet switch 3 ( Y connection) FN1A~FN3A FN1B~FN3B Fan1A~Fan3A magnet contactors Fan1B~Fan3B magnet contactors OLF1A~OLF3A Fan1A~Fan3A over current relays OLF1B~OLF3B OLC1 Fan1B~Fan3B over current relays Comp over current relay Emergency switch
L0
FAN 1A
FAN 2A
4
CF1
40
11 1 CF2 12 2 2 THC
Power indicator lamp SW1 HP LP 5E Mold option switch High pressure switch Low pressure switch Reverse phase protector
SMPS
2
1L1
3L2 5L3
26
27
39 40 41 42 43 44 45 46
I09 I10 I11 I12 I13 I14 I15 I16
27 47
24V-G 24V
Input (Secondary)
HMI UNIT
Output (Primary)
COM O01 O02 O03 O04 O05 O06 O07 O08
O18 O19
O20
FAN 1B EMRG
FAN 2B
FAN 3B
7 7
M3 M2
71 73
72
74
75
76
77
78
79
80
81
85
4
EMRG
97 98
A1 M3 A2 A2 A1 SV1 A2 M1 M2 A1
A1
A1
A1
A1
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications.
2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
LEGEND
SYMBO
F1~F3 C/BOX Heat dissipation fan P/BOX Heat dissipation fan Assist relay Oil heater Inner temperature controller Oil separator solenoid valve Mid pressure air charging solenoid valve Comp capacity control valve(25%,50%,75%) Comp magnet switch 1 M2 M3 Comp magnet switch 2 ( connection) Comp magnet switch 3 ( Y connection) FN1A~FN4A FN1B~FN4B OLF1A~OLF4A OLF1B~OLF4B Fan1A~Fan4A magnet contactors Fan1B~Fan4B magnet contactors Fan1A~Fan4A over current relays Fan1B~Fan4B over current relays OLC1 Comp over current relay Emergency switch Fuse
380VAC 3P 4W
DESCRIPTION
1L1
3L2 5L3
1L1 3L2
5L3
R L FG
M1
FN1A M2
FN2A
FN3A
FN4A
220VAC N R
THC CCH1
2T1 L1
4T2 6T3
Air-Cooled Screw
40
OLF3A 7A (4~ 10) L2 OLC1 107A (100~ 135) L3 T3 T2 OLF4A 4.5A (3.5~ 5)
202
F1
1
SV1 SV2
3
L0
MV1
3
M1 F2 CCH1
MV2 MV3
9. Wiring Diagrams
M1
3
X W FAN 3A FAN 4A Y COMP Z U V START/ STOP SWITCH
FAN 1A
FAN 2A
4
CF1
40
11 1 CF2 12 2 2 R1 THC
L0
SMPS
2
R1
+V -V
FN1B
FN3B
3L2
5L3
FN1B
FN2B
AMBIENT TEMP
26
27
24VDC- P 24VDC-G
5E
2T1
4T2 6T3
5E
INT69
M2 ANTI- FREEZING
REMOTE RUN
OIL FLOW
OLF1A 101
OLF2B
26 27
10 11 12 13 14 15 16 17 18 19
RTD1 RTD1 RTD2 RTD2 RTD3RTD3 RTD4 RTD4 RTD5 - (2) +(1) - (4) +(3) - (6) +(5) - (8) +(7) - (10) RTD5 +(9) +24V - 24V
27 47 31
24V- G 24V I01
32 33 34 35 36 37 38
I02 I03 I04 I05 I06 I07 I08
39 40 41 42 43 44 45 46
I09 I10 I11 I12 I13 I14 I15 I16
OLF4B
113 FN4B
EMERGENCY SWITCH
OLC1
LP
27 47
24V- G 24V
Inp ut (Primary)
HMI UNIT
Output (Primary)
COM O01 O02 O03 O04 O05 O06 O07
FAN 1B EMRG
FAN 2B
FAN 3B
FAN 4B
7 7
M3 M2
71
72
73
74
75
76
77 78
7 79
80
81
82
83
85
4
EMRG FAULT
97
A1 SV1 M1 A2 A1 M2 A2
98
A1 M3 A2 MV1 MV2 MV3
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1 FN1A FN1B FN2A FN2B FN3A FN3B FN4A FN4B FN5A FN5B A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 SV2
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications.
2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
R134A(50Hz/60Hz) _ 26
F3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3
1L1
3L2 5L3
1L1 3L2
5L3
1L1
R FG L
M1
380VAC 3P 4W
FN1B
FN3A
FN3B
FN6B
R1
+V -V
FN8A
HP
AMBIENT TEMP
OIL LEVEL
M1
M4
24VDC-P 24VDC-G
INT69
M2 ANTI-FREEZING
INT69
LP
OLC1
REMOTE RUN
OLC2
OIL FLOW
4T2 6T3
OLF1A 101
OLF2A 104
OLF2B
OLF6A 116
OLF7A 119
OLF1B 7A (4~10)
7A (4~10)
OLF7B 7A (4~10)
28 29
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
+24V -24V
26 27
29 55 31
24V-G 24V I01
32 33 34 35 36 37 38
I02 I03 I04 I05 I06 I07 I08
OLF7B
OLF3B
HIGH-LOW DIFFERENTIAL
EMERGENCY SWITCH
FN1B
FN2B FN6B
FN3B
FN7B
FN8B
3L2 5L3
5E
M5
FAULT
27 _ R134A(50Hz/60Hz)
RCAW200*BAA, RCAW240*BAA
R S T N
Air-Cooled Screw
LEGEND
SYMBO
F1~F3
CF1
DESCRIPTION
Fuse C/BOX Heat dissipation fan
9. Wiring Diagrams
FN6A M5 M2
FN7A M4 FN1A
FN8A
FN2A
FN3A
4 2
CB
2T1 L1 L1
M3
48
L2 L2 L3 T3 107A (100~135) T2 L3 T3 107A (100~135) T2 OLC2 OLF1A 7A (4~10) OLF2A 7A (4~10) OLC1 OLF3A 7A (4~10)
40 2
OLF6A 7A (4~10)
OLF7A 7A (4~10)
OLF8A 7A (4~10)
CF2 R1
202
F1
202 3
L0 M1 F2 CCH1
3
X W FAN 1A FAN 2A FAN 3A Y COMP Z W Y COMP Z U V X START/STOP SWITCH U V
M4
FAN 6A
FAN 7A
FAN 8A
4
CF1
48
11 1 12 11 1 CF2 12 2 2 THC
4
4
Comp capacity control valve(25%,50%,75%) M1, M4 M2, M5 M3, M6 FN1A~FN6A FN1B~FN6B OLF1A~OLF6A OLF1B~OLF6B Comp magnet switch 1 Comp magnet switch 2 ( connection) Comp magnet switch 3 ( Y connection) Fan1A~Fan6A magnet contactors Fan1B~Fan6B magnet contactors Fan1A~Fan6A over current relays Fan1B~Fan6B over current relays
SMPS
2
28
29
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
I09 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 I24
29 55
24V-G 24V
RTD1 RTD1 RTD2 RTD2 RTD3RTD3 RTD4 RTD4 RTD5 RTD5 RTD6 RTD6 RTD7 RTD7 RTD8RTD8 RTD9 RTD9 -(2) +(1) -(4) +(3) -(6) +(5) -(8) +(7) -(10) +(9) -(12) +(11) -(14) +(13) -(16) +(15) -(18) +(17)
OLC1~OLC2
Input (Primary) Output (Secondary) Input (Secondary)
O10 O11 O12 O13 O14 O15 O16 O17 O18 O19 O20 O21 O22
HMI UNIT
Output (Primary)
COM O01 O02 O03 O04 O05 O06 O07 O08 COM
EMRG
7 7
M3 M2
71
72
73
74
75
76
77 78
7 79
80
81
82
83
80
80
81
82
83
85
4
EMRG FAN 6B FAN 7B FAN 8B
L0
FAN 1B
FAN 2B
FAN 3B
97 98
A1 M3 A2 A1 SV1 A2 A2 M1 M2 A1
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
LP 5E
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications.
2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
Air-Cooled Screw
R S T N
F3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3
LEGEND
SYMBO
F1~F3
CF1
380VAC 3P 4W
9. Wiring Diagrams
DESCRIPTION
Fuse C/BOX Heat dissipation fan
CF2 R1
1L1
3L2 5L3
1L1 3L2
5L3
L
M5 M4 M2 FN1A FN2A M1 FN3A FN4A
FN6A
FN7A
FN8A
FN9A
220VAC N R
2T1 L1 L1
2T1 4T2 6T3 2T1 4T2 6T3 4T2 6T3 2T1 4T2 6T3
M3
48
L2 L3 T3 L3 107A (100~135) T3 107A (100~135) T2 L2 T2 OLC2 OLF1A 7A (4~10) OLF2A 7A (4~10) OLC1 OLF3A 7A (4~10) OLF4A 7A (4~10)
40 2
OLF6A 7A (4~10)
OLF7A 7A (4~10)
OLF8A 7A (4~10)
OLF9A 7A (4~10)
202
F1
202 3
L0 M1 F2 CCH1
3
X W FAN 1A FAN 2A FAN 3A FAN 4A Y COMP Z W Y COMP Z U V X START/STOP SWITCH U V
M4
FAN 6A
FAN 7A
FAN 8A
FAN 9A
4
CF1
48
11 1 12 2
40
11 1 CF2 12 2 2 THC
2
2
4
4
connection) M3, M6
HP
SMPS
2
N R1
+V -V
AMBIENT TEMP
24VDC-P 24VDC-G
OIL LEVEL
28
29
FN1A~FN8A
5E M5 INT69 M2 ANTI-FREEZING INT69
EMERGENCY SWITCH
113 FN4B
4T2 6T3
OLF1A 101
OLF2A 104 FN2A 105 OLF3A 106 FN3A OLF4A 107 FN4A 110 FN2B 111 OLF3B 112 FN3B
OLF2B
OLF4B
OLF6A 116
OLF7B
OLF9B 128
HIGH-LOW DIFFERENTIAL
FN1B FN6B
FN3B
FN4B
FN9B
3L2 5L3
OLF1B 7A (4~10)
OLF2B 7A (4~10)
7A (4~10)
OLF4B 7A (4~10)
28 29
+24V -24V
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
26 27
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
I09 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 I24
29 55
24V-G 24V
RTD1 RTD1 RTD2 RTD2 RTD3RTD3 RTD4 RTD4 RTD5 RTD5 RTD6 RTD6 RTD7 RTD7 RTD8RTD8 RTD9 RTD9 -(2) +(1) -(4) +(3) -(6) +(5) -(8) +(7) -(10) +(9) -(12) +(11) -(14) +(13) -(16) +(15) -(18) +(17)
Input (Secondary)
OLC1~OLC2
O09 O10 O11 O12 O13 O14 O15 O16 O17 O18 O19 O20 O21 O22
HMI UNIT
Output (Primary)
COM O01 O02 O03 O04 O05 O06 O07 O08
EMRG
7 7
M3 M2
71
72
73
74
75
76
77 78
7 79
80
81
82
83
80
80
81
82
83
85
4
EMRG FAULT FAN 6B FAN 7B FAN 8B FAN 9B
L0
A1 SV1 A2 M1
A1 M2 A2
FAN 1B
FAN 2B
FAN 3B
FAN 4B
97 98
HP LP 5E
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications.
2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
R134A(50Hz/60Hz) _ 28
Air-Cooled Screw
Symbols:
LRA: Locked Rotor Amps. RLA: Rated Load Amps. MCA : Minimum Circuit Amps. (for wire sizing) MOCP : Maximum Overcurrent Protection REC Fuse Size: Recommended Fuse Size
Notes:
1. 380V-3-60Hz rating voltage, voltage maximum tolerance 10%. 2. Electrical source must be 3phase 4wire for security. Neutral line and earth line must be separately connected. 3. Ground wire must be installed. 4. Use cable applicable to current more than MCA. 5. Use ring type terminal cable. 6. Have all electric work done by a licensed electrician according to "Electrical facility engineering standard" and "Interior wire regulations."
29 _ R134A(50Hz/60Hz)
Air-Cooled Screw
Symbols:
LRA: Locked Rotor Amps. RLA: Rated Load Amps. MCA : Minimum Circuit Amps. (for wire sizing) MOCP : Maximum Overcurrent Protection REC Fuse Size: Recommended Fuse Size
Notes:
1. 400V-3-60Hz rating voltage, voltage maximum tolerance 10%. 2. Electrical source must be 3phase 4wire for security. Neutral line and earth line must be separately connected. 3. Ground wire must be installed. 4. Use cable applicable to current more than MCA. 5. Use ring type terminal cable. 6. Have all electric work done by a licensed electrician according to "Electrical facility engineering standard" and "Interior wire regulations."
R134A(50Hz/60Hz) _ 30
Air-Cooled Screw
Symbols:
LRA: Locked Rotor Amps. RLA: Rated Load Amps. MCA : Minimum Circuit Amps. (for wire sizing) MOCP : Maximum Overcurrent Protection REC Fuse Size: Recommended Fuse Size
Notes:
1. 415V-3-60Hz rating voltage, voltage maximum tolerance 10%. 2. Electrical source must be 3phase 4wire for security. Neutral line and earth line must be separately connected. 3. Ground wire must be installed. 4. Use cable applicable to current more than MCA. 5. Use ring type terminal cable. 6. Have all electric work done by a licensed electrician according to "Electrical facility engineering standard" and "Interior wire regulations."
31 _ R134A(50Hz/60Hz)
Air-Cooled Screw
340 / 340 600 / 600 398 / 398 700 / 700 474 / 474 800 / 800 480 / 480 800 / 800
Symbols:
LRA: Locked Rotor Amps. RLA: Rated Load Amps. MCA : Minimum Circuit Amps. (for wire sizing) MOCP : Maximum Overcurrent Protection REC Fuse Size: Recommended Fuse Size
Notes:
1. 380V-3-60Hz rating voltage, voltage maximum tolerance 10%. 2. Electrical source must be 3phase 4wire for security. Neutral line and earth line must be separately connected. 3. Ground wire must be installed. 4. Use cable applicable to current more than MCA. 5. Use ring type terminal cable. 6. Have all electric work done by a licensed electrician according to "Electrical facility engineering standard" and "Interior wire regulations."
R134A(50Hz/60Hz) _ 32
Air-Cooled Screw
324 / 324 500 / 500 380 / 380 600 / 600 453 / 453 700 / 700 458 / 458 700 / 700 500 / 500 800 / 800
Symbols:
LRA: Locked Rotor Amps. RLA: Rated Load Amps. MCA : Minimum Circuit Amps. (for wire sizing) MOCP : Maximum Overcurrent Protection REC Fuse Size: Recommended Fuse Size
Notes:
1. 400V-3-60Hz rating voltage, voltage maximum tolerance 10%. 2. Electrical source must be 3phase 4wire for security. Neutral line and earth line must be separately connected. 3. Ground wire must be installed. 4. Use cable applicable to current more than MCA. 5. Use ring type terminal cable. 6. Have all electric work done by a licensed electrician according to "Electrical facility engineering standard" and "Interior wire regulations."
33 _ R134A(50Hz/60Hz)
Air-Cooled Screw
314 / 314 500 / 500 400 / 400 367 / 367 600 / 600 500 / 500 438 / 438 700 / 700 600 / 600 444 / 444 700 / 700 600 / 600 483 / 483 800 / 800 600 / 600
Symbols:
LRA: Locked Rotor Amps. RLA: Rated Load Amps. MCA : Minimum Circuit Amps. (for wire sizing) MOCP : Maximum Overcurrent Protection REC Fuse Size: Recommended Fuse Size
Notes:
1. 415V-3-60Hz rating voltage, voltage maximum tolerance 10%. 2. Electrical source must be 3phase 4wire for security. Neutral line and earth line must be separately connected. 3. Ground wire must be installed. 4. Use cable applicable to current more than MCA. 5. Use ring type terminal cable. 6. Have all electric work done by a licensed electrician according to "Electrical facility engineering standard" and "Interior wire regulations."
R134A(50Hz/60Hz) _ 34
Air-Cooled Screw
11. Installation
Installation Consider the condition of ventilation
Flooded air cooled chiller should be installed in the ground open air or provided proper ventilation. If install the unit alongside the wall, there must be enough ventilation space.
Wall
LG
AIR
AIR
>3,000(118.1) >800(31.5)
[Unit : mm (inch)]
Note :
When the front or backside of the unit is near to the wall, if the wall is higher than the ground more than 800mm(31.5 inches), the distance between wall and unit should be longer than 3000mm(118.1 inches).
AIR AIR
LG
[Unit : mm (inch)]
Note :
When the front or backside of the unit is near to the wall, if the wall is higher than the ground less than 800mm(31.5 inches), the distance between wall and unit should be longer than 2000mm(78.7 inches).
AIR AIR
Wall
6 3 9
0 High MPa
12 -76 15
>800(31.5)
>1,600(36)
15 10 25
5 LOW MPa
30 -76 35
[Unit : mm (inch)]
Note :
When the side is near to the wall, the distance between wall and unit should be longer than 1600mm(63.0 inches).
35 _ R134A(50Hz/60Hz)
Air-Cooled Screw
11. Installation
AIR AIR AIR AIR
LG
LG
>3,000(118.1)
[Unit : mm (inch)]
Note :
The distance between units should be longer than 3000mm(118.1 inches)
>1600(63)
SE RVICE CLEARANCE
ARE A
SIDE
SIDE
>800(31.5) >1800(70.9)
>1,000(39.4)
SE RVICE CLEARANCE
AREA
FRONT
[Unit : mm (inch)]
R134A(50Hz/60Hz) _ 36
2470(97.2)
2070(81.5)
200(7.9)
37 _ R134A(50Hz/60Hz)
Air-Cooled Screw
11. Installation
6 3 9
15 10 25
400(15.8)
Neoprene Pad
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch).
FOUNDATION
Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
Air-Cooled Screw
11. Installation
6 3 9
15 10 25
400(15.8)
200(7.9)
2470(97.2)
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch).
R134A(50Hz/60Hz) _ 38
200(7.9) FOUNDATION
Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
2470(97.2)
2070(81.5)
200(7.9)
39 _ R134A(50Hz/60Hz)
Air-Cooled Screw
11. Installation
6 3 9
15 10 25
400(15.8)
200(7.9)
Neoprene Pad
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch).
FOUNDATION
Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
Air-Cooled Screw
11. Installation
RCAW200*BAA, RCAW240*BAA
6 3 9 9 3
15 10 25 25 10
15
400(15.8)
200(7.9)
Neoprene Pad
2470(97.2)
2070(81.5)
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch). FOUNDATION Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
R134A(50Hz/60Hz) _ 40
200(7.9)
2470(97.2)
2070(81.5)
200(7.9)
41 _ R134A(50Hz/60Hz)
RCAW260*BAA, RCAW280*BAA, RCAW320*BAA
6 3 9 9 3 6 0 12 -76 15 15 High MPa -76 High MPa 12 0 15 10 25 25 10 15 5 30 -76 35 35 LOW MPa -76 LOW MPa 30
Air-Cooled Screw
11. Installation
400(15.8)
200(7.9)
330(13.0)
2235(88.0) 2235(88.0)
FOUNDATION
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch). Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
Air-Cooled Screw
1. Model Line Up
Nominal size 60 70 80 90 100 120 130 150 180 200 240 260 300 360 Model RCAW0609AAA RCAW0709BAA RCAW0809BAA RCAW0909BAA RCAW1009BAA RCAW1209BAA RCAW1309BAA RCAW1509BAA RCAW1809BAA RCAW2009BAA RCAW2409BAA RCAW2609BAA RCAW3009BAA RCAW3609BAA
h These models are standard model line-up. If you want to order special model which is outside of standard line-up, contact LGE.
1 _ R134A(50Hz/60Hz)
Air-Cooled Screw
COP-Coefficient of Performance EER-Energy Efficiency Ratio IPLV-Integrated Part Load Value Cooling Conditions : Ambient temperature is 35C(95F), chilled water temperature is 6.7C(44F), and chilled water flow is 0.043 l/s per kW(2.4gpm/ton).
All data in this table is rated in accordance with ARI Standard 550/590.
R134A(50Hz/60Hz) _ 2
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Flooded gal psig psig gpm gpm DN inch inch inch inch 18 145 319 78.4 313.8 80 1 153.5 78.7 82.7 Flooded 23 145 348 83.5 300.6 80 1 137.8 86.6 92.5 Flooded 25 145 348 90.7 326.3 100 1 137.8 86.6 92.5 EA kW RPM inch ft/min cfm 6 10 720 29.5 7667 49,445 6 11 850 29.5 9051 56,507 6 11 850 29.5 9051 56,507 6 16 1,150 35.4 14694 98,887 ft2 EA EA FPI 153 6 5 12 131 6 6 14 131 6 6 14 150 6 5 14 EA Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils lb lb lb lb 7,165 7,780 9,082 9,794 9,270 9,982 9,141 9,853 9,349 10,061 9,763 10,550 9,991 10,778 lbs gal Tons 59.8 1 309 6.3 69.7 1 287 4.8 75.6 1 320 4.8 83.3 1 364 5 Model RCAW0609AAA RCAW0709BAA RCAW0809BAA
English Unit
RCAW0909BAA RCAW1009BAA 95 1 397 5.3 9,866 10,653 10,114 10,901 Semihermetic Twin Screw 1 150 6 5 14 6 16 1,150 35.4 14694 98,887 Flooded 30 145 348 113.8 409.8 100 1 157.5 86.6 92.5
Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height
NOTES: 1. Cooling conditions: Ambient temperature is 95F, chilled water temperature outlet is 44F. Temperature difference is 10F. 2. Evaporator connection pipe : Flange connection. 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW. 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. Water Connection pipes are in compliance with DIN standards.
3 _ R134A(50Hz/60Hz)
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height inch inch inch 157.5 86.6 92.5 200.8 86.6 92.5 200.8 86.6 92.5 DN inch 100 1 100 1 150 1 gal psig psig gpm gpm Flooded 41 145 348 135.6 488.3 Flooded 43 145 348 152.3 548.4 Flooded 48 145 348 177.9 640.4 EA kW RPM inch ft/min cfm 6 16 1,150 35.4 14694 98,887 8 28 1,150 35.4 14694 131,849 8 28 1,150 35.4 14694 131,849 ft2 EA EA FPI 150 6 6 14 199 8 6 14 199 8 6 14 EA Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils lb lb lb lb 10,206 10,993 10,544 11,331 12,416 13,446 12,774 13,804 13,082 14,112 13,479 14,509 lbs gal Tons 113.2 1 485 6.3 127.1 1 540 6.6 148.4 1 617 7.1 Model RCAW1209BAA RCAW1309BAA RCAW1509BAA
English Unit
RCAW1809BAA 172.0 1 750 8.2 15,959 17,231 16,414 17,686 Semihermetic Twin Screw 1 250 10 6 14 10 35 1,150 35.4 14694 164,811 Flooded 55 145 348 206.2 742.2 150 1 248.0 86.6 92.5 RCAW2009BAA 189.9 2 397/397 5.3/5.3 19,733 21,307 20,227 21,801 Semihermetic Twin Screw 2 299 6/6 5 14 6/6 16/16 1,150 35.4 14694 197,773 Flooded 59 145 348 227.6 819.5 100 / 100 1/1 303.1 86.6 92.5
NOTES: 1. Cooling conditions: Ambient temperature is 95F, chilled water temperature outlet is 44F. Temperature difference is 10F. 2. Evaporator connection pipe : Flange connection. 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW. 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. Water Connection pipes are in compliance with DIN standards.
R134A(50Hz/60Hz) _ 4
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Flooded gal psig psig gpm gpm DN inch inch inch inch 81 145 348 271.3 976.6 100/100 1/1 303.1 86.6 92.5 Flooded 86 145 348 304.7 1096.8 100 / 100 1/1 389.8 86.6 92.5 Flooded 95 145 348 355.8 1280.8 150/150 1/1 389.8 86.6 92.5 EA kW RPM inch ft/min cfm 6/6 16/16 1,150 35.4 14694 197,773 8/8 28 / 28 1,150 35.4 14694 263,698 8/8 28 / 28 1,150 35.4 14694 263,698 ft2 EA EA FPI 299 6/6 6 14 398 8/8 6 14 398 8/8 6 14 EA Semihermetic Twin Screw 2 Semihermetic Twin Screw 2 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils lb lb lb lb 20,412 21,986 21,088 22,663 24,833 26,892 25,548 27,608 26,164 28,224 26,958 29,017 lbs gal Tons 226.3 2 485/485 6.3/6.3 254.2 2 540/540 6.6/6.6 296.8 2 617/617 7.1/7.1 Model RCAW2409BAA RCAW2609BAA RCAW3009BAA
English Unit
RCAW3609BAA 344.0 2 750/750 8.2/8.2 31,917 34,461 32,821 35,365 Semihermetic Twin Screw 2 499 10 / 10 6 14 10 / 10 35 / 35 1,150 35.4 14694 329,622 Flooded 108 145 348 412.4 1484.5 150/150 1/1 484.3 86.6 92.5
Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height
NOTES: 1. Cooling conditions: Ambient temperature is 95F, chilled water temperature outlet is 44F. Temperature difference is 10F. 2. Evaporator connection pipe : Flange connection. 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW. 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. Water Connection pipes are in compliance with DIN standards.
5 _ R134A(50Hz/60Hz)
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height mm mm mm 3,900 2,000 2,100 3,500 2,200 2,350 3,500 2,200 2,350 4,000 2,200 2,350 DN mm 80 32 80 32 100 32 100 32 l Mpa Mpa l/s l/s Flooded 70 1.0 2.2 4.9 19.8 Flooded 86 1.0 2.4 5.3 19.0 Flooded 94 1.0 2.4 5.7 20.6 Flooded 103 1.0 2.4 6.3 22.7 EA kW RPM mm m/s l/s 6 10 720 750 28.3 23,334 6 11 850 750 33.4 26,667 6 11 850 750 33.4 26,667 6 16 1,150 900 54.2 46,667 m2 EA EA FPI 14 6 5 12 12 6 6 14 12 6 6 14 14 6 5 14 EA Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils kg kg kg kg 3,250 3,529 4,119 4,442 4,205 4,528 4,146 4,469 4,241 4,564 4,429 4,786 4,532 4,889 kg l kW 210 1 140 24 245 1 130 18 266 1 145 18 293 1 165 19 Model RCAW0609BAA RCAW0709BAA RCAW0809BAA RCAW0909BAA
SI Unit
RCAW1009BAA 334 1 180 20 4,475 4,832 4,587 4,944 Semihermetic Twin Screw 1 14 6 5 14 6 16 1,150 900 54.2 46,667 Flooded 112 1.0 2.4 7.2 25.9 100 32 4,000 2,200 2,350
NOTES: 1. Cooling conditions: Ambient temperature is 35C, chilled water temperature outlet is 6.7C. Temperature difference is 5.6C. 2. Evaporator connection pipe : Flange connection. 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW. 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. Water Connection pipes are in compliance with DIN standards.
R134A(50Hz/60Hz) _ 6
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Flooded l Mpa Mpa l/s l/s DN mm mm mm mm 153 1.0 2.4 8.6 30.8 100 32 4,000 2,200 2,350 Flooded 162 1.0 2.4 9.6 34.6 100 32 5,100 2,200 2,350 Flooded 180 1.0 2.4 11.2 40.4 150 32 5,100 2,200 2,350 Flooded 207 1.0 2.4 13.0 46.8 150 32 6,300 2,200 2,350 EA kW RPM mm m/s l/s 6 16 1,150 900 54.2 46,667 8 28 1,150 900 54.2 62,222 8 28 1,150 900 54.2 62,222 10 35 1,150 900 54.2 77,778 m2 EA EA FPI 14 6 6 14 19 8 6 14 19 8 6 14 23 10 6 14 EA Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Semihermetic Twin Screw 1 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils kg kg kg kg 4,629 4,986 4,783 5,140 5,632 6,099 5,794 6,261 5,934 6,401 6,114 6,581 7,239 7,816 7,445 8,022 kg l kW 398 1 220 24 447 1 245 25 522 1 280 27 605 1 340 31 Model RCAW1209BAA RCAW1309BAA RCAW1509BAA RCAW1809BAA
SI Unit
RCAW2009BAA 668 2 180/180 20/20 8,951 9,665 9,175 9,889 Semihermetic Twin Screw 2 28 6/6 5 14 6/6 16/16 1,150 900 54.2 93,333 Flooded 224 1.0 2.4 14.4 51.7 100 / 100 32 / 32 7,700 2,200 2,350
Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height
NOTES: 1. Cooling conditions: Ambient temperature is 35C, chilled water temperature outlet is 6.7C. Temperature difference is 5.6C. 2. Evaporator connection pipe : Flange connection. 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW. 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. Water Connection pipes are in compliance with DIN standards.
7 _ R134A(50Hz/60Hz)
Air-Cooled Screw
3. Specifications
Air Cooled Screw Chiller General Unit Data Unit Capacity at ARI Conditions Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a Oil Charge Weight Shipping Weight Operating Weight Compressors Compressor Type Quantity Condenser Total Chiller Coil Face Area Number of Coils Number of rows Fins per inch Fans Number Fan Motor Fan Speed Fan Diameter Fan Tip Speed Total Chiller Airflow Evaporator Evaporator Type Water Volume Maximum Water Side Pressure Maximum Refrigerant Side Pressure Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Water Connections Water Connections Main Pipe (Branch) Drain (NPT) Dimensions Length Width Height mm mm mm 7,700 2,200 2,350 9,900 2,200 2,350 9,900 2,200 2,350 DN mm 100/100 32 / 32 100 / 100 32 / 32 150/150 32 / 32 l Mpa Mpa l/s l/s Flooded 307 1.0 2.4 17.1 61.6 Flooded 325 1.0 2.4 19.2 69.2 Flooded 360 1.0 2.4 22.4 80.8 EA kW RPM mm m/s l/s 6/6 16/16 1,150 900 54.2 93,333 8/8 28 / 28 1,150 900 54.2 124,444 8/8 28 / 28 1,150 900 54.2 124,444 m2 EA EA FPI 28 6/6 6 14 37 8/8 6 14 37 8/8 6 14 EA Semihermetic Twin Screw 2 Semihermetic Twin Screw 2 Semihermetic Twin Screw 2 Aluminum Fin Coils Copper Fin Coils Aluminum Fin Coils Copper Fin Coils kg kg kg kg 9,259 9,973 9,566 10,280 11,264 12,198 11,589 12,523 11,868 12,802 12,228 13,162 kg l kW 796 2 220/220 24/24 894 2 245/245 25/25 1,044 2 280/280 27/27 Model RCAW2409BAA RCAW2609BAA RCAW3009BAA
SI Unit
RCAW3609BAA 1,210 2 340/340 31/31 14,477 15,631 14,887 16,041 Semihermetic Twin Screw 2 46 10 / 10 6 14 10 / 10 35 / 35 1,150 900 54.2 155,556 Flooded 410 1.0 2.4 26.0 93.7 150/150 32 / 32 12,300 2,200 2,350
NOTES: 1. Cooling conditions: Ambient temperature is 35C, chilled water temperature outlet is 6.7C. Temperature difference is 5.6C. 2. Evaporator connection pipe : Flange connection. 3. Unit conversion 1kW = 860kcal/h, 1RT = 3.517kW. 4. Due to our policy of innovation some specifications may be changed without prior notification. 5. Water Connection pipes are in compliance with DIN standards.
R134A(50Hz/60Hz) _ 8
Air-Cooled Screw
3. Specifications (cont)
Unit Operating Weight
C 60~180 RT Model B Cooler Side A
Comp. Side D E F
7,780
532 509
RCAW1209BAA
4,765
646 618
RCAW1309BAA
5,787
681 652
RCAW1509BAA
6,102
830 794
RCAW1809BAA
7,435
9 _ R134A(50Hz/60Hz)
Air-Cooled Screw
3. Specifications (cont)
Unit with Copper Fin Coils
SI (kg) C Model Total D RCAW0609AAA 508 RCAW0709BAA 4,548 486 511 RCAW0809BAA 4,575 489 548 RCAW0909BAA 4,907 524 553 RCAW1009BAA 4,953 529 572 RCAW1209BAA 5,122 547 698 RCAW1309BAA 6,254 668 734 RCAW1509BAA 6,569 702 895 RCAW1809BAA 8,012 856 B E 1,155 1,105 1,162 1,112 1,246 1,192 1,258 1,204 1,301 1,245 1,589 1,520 1,669 1,596 2,035 1,947 A F 661 633 665 636 713 682 720 689 745 712 909 870 955 914 1,165 1,114 17,663 14,482 13,788 11,293 10,920 10,817 10,087 10,027 Total C D 1,120 1,071 1,126 1,077 1,208 1,156 1,220 1,167 1,261 1,206 1,540 1,473 1,617 1,547 1,973 1,887 English (lb) B E 2,547 2,436 2,562 2,451 2,748 2,628 2,774 2,653 2,869 2,744 3,502 3,350 3,679 3,519 4,487 4,292 A F 1,458 1,395 1,467 1,403 1,573 1,505 1,588 1,519 1,642 1,571 2,005 1,918 2,106 2,014 2,568 2,457
is is is is is
a a a a a
of of of of of
2 2 2 2 2
of of of of of
R134A(50Hz/60Hz) _ 10
RCAW0609AAA
11 06
485
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
980(38.6)
15 13 14 2000(78.7)
3600(141.7)
1070(42.1)
2100(82.7)
11 _ R134A(50Hz/60Hz)
10 05 NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes 04
485
Air-Cooled Screw
09
4. Dimensional Drawings
01
TOP
Flange Dimension
D C G
AIR
AIR
LG
01 02
[Unit : mm] 65 DN 185 D 20 t 118 G 2 f d (O.D. of Pipe) 76 145 C Bolting Dia. of Holes 18 80 200 20 132 2 89 160 18 100 220 20 156 2 108 180 18 150 285 22 211 3 159 240 22 No.-Size 4-M16 8-M16 8-M16 8-M20 SIDE Slip on welding - RF Type
3900(153.5)
08
12
16
FRONT
RCAW0709BAA, RCAW0809BAA
08
05
500
Air-Cooled Screw
09
11 10 06
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
Flange Type
800
TOP
Flange Dimension
07
AIR AIR AIR
03
D C G f
AIR
AIR
LG
14 08
[Unit : mm]
13
15
2150(84.6)
2350(92.5)
02
01
150 285 22 211 3 159 240 22 No.-Size 4-M16 8-M16 8-M16 8-M20
3200(126)
3500(137.8) 16 SIDE
Dia. of Holes
12
R134A(50Hz/60Hz) _ 12
FRONT
LG
14 08 01 02 15
2150(84.6)
2350(92.5)
13 _ R134A(50Hz/60Hz)
11 05
500
Air-Cooled Screw
08
10 06
09
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
800
TOP 06 07
AIR AIR AIR AIR
Flange Type 1. RCAW 0909BAA : DN100-PN16Bar 2. RCAW 1009BAA : DN100-PN16Bar 3. RCAW 1209BAA : DN100-PN16Bar
03
Flange Dimension
D C G
AIR
[Unit : mm] 65 DN 185 D 20 t 118 G 2 f d (O.D. of Pipe) 76 145 C 2200(86.6) Bolting Dia. of Holes 18 80 200 20 132 2 89 160 18 100 220 20 156 2 108 180 18 150 285 22 211 3 159 240 22 No.-Size 4-M16 8-M16 8-M16 8-M20 Slip on welding - RF Type SIDE
13
3700(145.6)
4000(157.5) 12 FRONT 16
RCAW1309BAA, RCAW1509BAA
09 06 05
500
Air-Cooled Screw
08
11
10
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
800
TOP 14 13
AIR AIR AIR AIR
Flange Dimension
06 07 03
AIR
AIR
D C G f
LG
[Unit : mm] 08 01
15
2150(84.6)
2350(92.5)
02
150 285 22 211 3 159 240 22 No.-Size 4-M16 8-M16 8-M16 8-M20
4800(189)
5100(200.8) 12 16
R134A(50Hz/60Hz) _ 14
FRONT
RCAW1809BAA
LG
08
6 3 9 0 12 High -76 15a MP 15 10 25 5 30 LOW -76 35 MPa
01 02 15
2100(84.6)
2350(92.5)
15 _ R134A(50Hz/60Hz)
11 05
500
Air-Cooled Screw
08
10 06
09
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
800
TOP
14 13
AIR AIR AIR AIR
Flange Dimension
06 07 03
AIR
AIR
AIR
D C G
[Unit : mm] 100 150 220 285 20 22 156 211 3 2 108 159 180 240 18 22 No.-Size 4-M16 8-M16 8-M16 8-M20 Slip on welding - RF Type
6000(236.2) 6300(248.8) 12
FRONT
SIDE
RCAW2009BAA, RCAW2409BAA
Flange Dimension
D C G
Air-Cooled Screw
65 DN 185 D t 20 118 G 2 f d (O.D. of Pipe) 76 145 C Flange Type 1. RCAW 2009BAA : DN100-PN16Bar / DN100-PN16Bar 2. RCAW 2409BAA : DN100-PN16Bar / DN100-PN16Bar Dia. of Holes 18 22 18 18
Bolting
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
09 06
500
11
10
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
800
TOP 14 13
AIR AIR AIR AIR AIR
06
07
03
AIR AIR
AIR
LG
05 08
6 3 9 0 High 12 -76 P a 15 M 15 10 25 5-76 30 LOW 35 MPa
6 3 9 0 High 12 -76 P a 15 M
2150(84.6)
15
3700(145.1)
2200(86.6)
R134A(50Hz/60Hz) _ 16
12
16
SIDE
2350(93.5)
02
01
Flange Dimension
RCAW2609BAA, RCAW3009BAA
D C G
2150(84.6)
15
4800(188.9)
2200(86.6)
12 FRONT
16 SIDE
2350(93.5)
17 _ R134A(50Hz/60Hz)
80 200 20 132 2 89 160 18 22 18
Flange Type 1. RCAW 2609BAA : DN100-PN16Bar / DN100-PN16Bar 2. RCAW 3009BAA : DN150-PN16Bar / DN150-PN16Bar
Air-Cooled Screw
Bolting
Dia. of Holes
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
09 10
500
11
06
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
800
TOP 14 13
AIR AIR AIR AIR AIR AIR
07
03
AIR AIR
AIR
AIR
LG
05 08
3 0 High -76 P a M 9 12 15 15 10 25 5-76 30 LOW 35 MPa 6
3 0 High -76 P a M
9 12 15
01 02
RCAW3609BAA
Flange Dimension
D C G
Air-Cooled Screw
65 DN 185 D t 20 118 G 2 f d (O.D. of Pipe) 76 145 C 18 22 18 18 Flange Type 1. RCAW 3609BAA : DN150-PN16Bar / DN150-PN16Bar
Bolting
Dia. of Holes
NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 06
500
DESCRIPTION Cooler (Evaporator) Compressor Condenser Power box Control box Fan Fan Motor Receiver Economizer Oil separater Oil filter Filter drier Low pressure gauge High pressure gauge Cooler in/outlet Lifting holes
09
11
10
4. Dimensional Drawings
04
NOTE 1. Dimensions are in mm(inch). 2. Main Power entry from bottom side of Power Box. 3. Recommended service clearance around machine is followed service clearance area in installation 4. Flange(RF type) Nozzles are standard on all model
800
TOP
14 13
AIR AIR AIR AIR AIR AIR AIR
06
AIR
07
03
AIR AIR
AIR
AIR
LG
05 08
6 3 9 0 High 12 -76 P a 15 M 15 10 25 5-76 30 LOW 35 MPa 6 3 9 0 High 12 -76 P a 15 M 15 10 25 5-76 30 LOW 35 MPa
2150(84.6)
02 01 15
13 14
6000(236.6)
2200(86.6)
SIDE FRONT 12 16
2350(93.5)
R134A(50Hz/60Hz) _ 18
Air-Cooled Screw
5. Selection Procedure
LG chiller selection program helps to select LG air cooled screw chiller quickly and easily. To select RCAW series chiller, use the LATs chiller (computerized) selection program or follow one of the procedures below. 1) Determine RCAW series unit size and operating conditions required to meet given capacity at given conditions.
English
Given: Capacity .........................................148.5 Tons Leaving Chilled Water Temp (LCWT)..........44F Evaporator Water Temp Reduction ............10F Condenser Entering Air Temp ....................95F Fouling Factor .....................0.0001 (ft hrF/ Btu) NOTE: For other than 10F temperature Reduction, contact nearest LG office.
2
SI
Given: Capacity ..............................................522 kW Leaving Chilled Water Temp (LCWT).........6.7C Evaporator Water Temp Reduction ...........5.6C Condenser Entering Air Temp....................35C Fouling Factor .....................0.0186 (m2C/kW) NOTE: For other than 5.6C temperature Reduction, contact nearest LG office.
2) From cooling capacities table and pressure drop curves, determine operating data for selected unit.
English
Unit ................................................RCAW150 Capacity .........................................148.5 Tons Power Input.........................................185 kW Evaporator Water Flow.....................355.7 gpm Evaporator Pressure Drop..........13.4 ft of water
SI
Unit .................................................RCAW150 Capacity ..............................................522 kW Power Input ........................................185 kW Evaporator Water Flow .........................22.4 l/s Evaporator Pressure Drop....................40.0 kPa
19 _ R134A(50Hz/60Hz)
Air-Cooled Screw
6. Performance Data
RCAW0609AAA
LCWT(F) TONS
40 42 44 46 48 50 62.2 64.3 66.6 68.9 71.2 73.6
[IPLV 11.5]
85 kW
67.3 68.5 69.7 70.9 72.2 73.5
75 kW
61.7 62.9 64.0 65.2 66.4 67.7
EER
12.1 12.3 12.5 12.7 12.9 13.0
TONS
59.0 61.1 63.2 65.4 67.6 69.9
EER
10.5 10.7 10.9 11.1 11.2 11.4
TONS
49.0 50.8 52.6 54.4 56.2 58.1
115 kW
88.5 89.9 91.3 92.7 93.4 94.9
EER
6.6 6.8 6.9 7.0 7.2 7.3
TONS
45.6 47.2 48.9 50.6 52.3 54.0
125 kW
96.3 97.8 99.2 100.7 101.5 102.3
EER
5.7 5.8 5.9 6.0 6.2 6.3
RCAW0709BAA
LCWT(F) TONS
40 42 44 46 48 50 72.5 75.0 77.7 80.3 83.0 85.8
[IPLV 11.6]
85 kW
75.1 76.4 77.8 79.2 80.6 82.1
75 kW
68.8 70.2 71.5 72.8 74.1 75.6
EER
12.6 12.8 13.0 13.2 13.4 13.6
TONS
68.7 71.2 73.7 76.2 78.8 81.4
EER
11.0 11.2 11.4 11.6 11.7 11.9
TONS
57.1 59.2 61.3 63.4 65.6 67.8
115 kW
98.8 100.4 101.9 103.5 104.3 105.9
EER
6.9 7.1 7.2 7.4 7.5 7.7
TONS
53.1 55.0 57.0 58.9 61.0 63.0
125 kW
107.5 109.2 110.8 112.4 113.3 114.2
EER
5.9 6.0 6.2 6.3 6.5 6.6
RCAW0809BAA
LCWT(F) TONS
40 42 44 46 48 50 78.7 81.4 84.3 87.2 90.1 93.2
[IPLV 11.7]
85 kW
81.3 82.7 84.2 85.7 87.3 88.9
75 kW
74.5 75.9 77.4 78.8 80.2 81.8
EER
12.7 12.9 13.1 13.3 13.5 13.7
TONS
74.6 77.3 80.0 82.8 85.6 88.4
EER
11.0 11.2 11.4 11.6 11.8 11.9
TONS
62.0 64.3 66.5 68.8 71.2 73.6
115 kW
106.9 108.6 110.3 112.0 112.9 114.7
EER
7.0 7.1 7.2 7.4 7.6 7.7
TONS
57.7 59.7 61.9 64.0 66.2 68.4
125 kW
116.4 118.2 119.9 121.6 122.6 123.6
EER
5.9 6.1 6.2 6.3 6.5 6.6
NOTES: 1. Consult LG Electronics representative for performance at temperatures. 2. EER = Energy Efficiency Ratio of Performance (Btu/watt-hour). 3. LCWT : Leaving Chilled Water Temperature 4. Power inputs include compressors, condenser fans, Control power and basic devices. 5. Ratings are based on an evaporator temperature drop of 10F. 6. Ambient temperatures 115F and greater reflect the high ambient condenser option. 7. For continual product development, Above specification might be changed without notice.
R134A(50Hz/60Hz) _ 20
Air-Cooled Screw
6. Performance Data
RCAW0909BAA
LCWT(F) TONS
40 42 44 46 48 50 86.7 89.7 92.9 96.1 99.3 102.6
[IPLV 11.5]
85 kW
91.0 92.6 94.3 96.0 97.7 99.5
75 kW
83.4 85.0 86.6 88.2 89.8 91.6
EER
12.5 12.7 12.9 13.1 13.3 13.4
TONS
82.2 85.1 88.1 91.2 94.2 97.4
EER
10.8 11.0 11.2 11.4 11.6 11.7
TONS
68.3 70.8 73.3 75.8 78.4 81.0
115 kW
119.7 121.6 123.5 125.4 126.3 128.4
EER
6.8 7.0 7.1 7.3 7.4 7.6
TONS
63.5 65.8 68.1 70.5 72.9 75.3
125 kW
130.3 132.3 134.2 136.2 137.2 138.4
EER
5.8 6.0 6.1 6.2 6.4 6.5
RCAW1009BAA
LCWT(F) TONS
40 42 44 46 48 50 98.8 102.3 105.9 109.5 113.2 117.0
[IPLV 11.6]
85 kW
102.5 104.3 106.2 108.1 110.0 112.0
75 kW
94.0 95.8 97.5 99.3 101.2 103.2
EER
12.6 12.8 13.0 13.2 13.4 13.6
TONS
93.7 97.1 100.4 103.9 107.4 111.0
EER
11.0 11.2 11.3 11.5 11.7 11.9
TONS
77.9 80.7 83.5 86.4 89.4 92.4
115 kW
134.8 137.0 139.1 141.2 142.3 144.6
EER
6.9 7.1 7.2 7.3 7.5 7.7
TONS
72.4 75.0 77.7 80.4 83.1 85.9
125 kW
146.7 149.0 151.2 153.4 154.6 155.8
EER
5.9 6.0 6.2 6.3 6.5 6.6
RCAW1209BAA
60Hz Air-Cooled Screw
LCWT(F) TONS
40 42 44 46 48 50 117.7 121.8 126.2 130.5 134.9 139.4
[IPLV 11.5]
85 kW
123.7 125.9 128.2 130.4 132.8 135.2
75 kW
113.4 115.6 117.7 119.9 122.1 124.5
EER
12.5 12.6 12.9 13.1 13.3 13.4
TONS
111.7 115.7 119.7 123.8 128.0 132.3
EER
10.8 11.0 11.2 11.4 11.6 11.7
TONS
92.8 96.2 99.5 103.0 106.5 110.1
115 kW
162.7 165.3 167.8 170.4 171.7 174.5
EER
6.8 7.0 7.1 7.2 7.4 7.6
TONS
86.3 89.4 92.6 95.8 99.0 102.3
125 kW
177.1 179.8 182.4 185.1 186.5 188.1
EER
5.8 6.0 6.1 6.2 6.4 6.5
NOTES: 1. Consult LG Electronics representative for performance at temperatures. 2. EER = Energy Efficiency Ratio of Performance (Btu/watt-hour). 3. LCWT : Leaving Chilled Water Temperature 4. Power inputs include compressors, condenser fans, Control power and basic devices. 5. Ratings are based on an evaporator temperature drop of 10F. 6. Ambient temperatures 115F and greater reflect the high ambient condenser option. 7. For continual product development, Above specification might be changed without notice.
21 _ R134A(50Hz/60Hz)
Air-Cooled Screw
6. Performance Data
RCAW1309BAA
LCWT(F) TONS
40 42 44 46 48 50 132.2 136.8 141.7 146.6 151.5 156.5
[IPLV 11.8]
85 kW
135.2 137.6 140.1 142.5 145.1 147.8
75 kW
123.9 126.3 128.7 131.0 133.4 136.1
EER
12.8 13.0 13.2 13.4 13.6 13.8
TONS
125.4 129.9 134.4 139.1 143.8 148.6
EER
11.1 11.3 11.5 11.7 11.9 12.1
TONS
104.2 108.0 111.8 115.7 119.6 123.6
115 kW
177.9 180.6 183.4 186.3 187.7 190.7
EER
7.0 7.2 7.3 7.5 7.6 7.8
TONS
96.9 100.4 104.0 107.6 111.2 114.9
125 kW
193.6 196.5 199.4 202.3 203.9 205.6
EER
6.0 6.1 6.3 6.4 6.5 6.7
RCAW1509BAA
LCWT(F) TONS
40 42 44 46 48 50 153.5 159.1 164.6 169.9 175.4 180.6
[IPLV 11.6]
85 kW
163.0 166.4 169.7 173.5 177.7 182.5
75 kW
149.8 153.1 156.2 160.0 164.1 168.9
EER
12.3 12.5 12.6 12.7 12.8 12.8
TONS
146.1 151.3 156.5 161.7 166.9 171.9
EER
10.8 10.9 11.1 11.2 11.3 11.3
TONS
122.7 126.9 131.3 135.8 140.1 143.1
115 kW
213.7 217.5 221.4 225.3 227.8 232.4
EER
6.9 7.0 7.1 7.2 7.4 7.4
TONS
114.5 118.4 122.6 126.7 130.8 135.2
125 kW
232.5 236.5 240.5 244.6 246.9 249.6
EER
5.9 6.0 6.1 6.2 6.4 6.5
RCAW1809BAA
LCWT(F) TONS
40 42 44 46 48 50 178.0 184.4 190.8 196.9 203.2 209.3
[IPLV 12.0]
85 kW
188.6 192.5 196.3 200.7 205.6 211.1
75 kW
173.3 177.1 180.7 185.1 189.8 195.3
EER
12.3 12.5 12.7 12.8 12.8 12.9
TONS
169.3 175.4 181.4 187.4 193.4 199.2
EER
10.8 10.9 11.1 11.2 11.3 11.3
TONS
142.2 147.1 152.2 157.3 162.4 165.9
115 kW
247.2 251.6 256.1 260.6 263.5 268.8
EER
6.9 7.0 7.1 7.2 7.4 7.4
TONS
132.7 137.3 142.0 146.8 151.6 156.7
125 kW
269.0 273.6 278.2 282.9 285.6 288.7
EER
5.9 6.0 6.1 6.2 6.4 6.5
NOTES: 1. Consult LG Electronics representative for performance at temperatures. 2. EER = Energy Efficiency Ratio of Performance (Btu/watt-hour). 3. LCWT : Leaving Chilled Water Temperature 4. Power inputs include compressors, condenser fans, Control power and basic devices. 5. Ratings are based on an evaporator temperature drop of 10F. 6. Ambient temperatures 115F and greater reflect the high ambient condenser option. 7. For continual product development, Above specification might be changed without notice.
R134A(50Hz/60Hz) _ 22
Air-Cooled Screw
6. Performance Data
RCAW2009BAA
LCWT(F) TONS
40 42 44 46 48 50 196.5 203.6 210.7 217.4 224.4 231.1
[IPLV 12.3]
85 kW
204.4 208.6 212.8 217.6 222.8 228.8
75 kW
187.9 192.0 195.9 200.7 205.8 211.8
EER
12.5 12.7 12.9 13.0 13.1 13.1
TONS
186.9 193.6 200.3 206.9 213.5 220.0
EER
11.0 11.1 11.3 11.4 11.5 11.5
TONS
157.0 162.4 168.1 173.7 179.3 183.1
115 kW
268.0 272.8 277.6 282.5 285.6 291.4
EER
7.0 7.1 7.3 7.4 7.5 7.5
TONS
146.5 151.6 156.8 162.1 167.4 173.0
125 kW
291.6 296.6 301.6 306.7 309.7 313.0
EER
6.0 6.1 6.2 6.3 6.5 6.6
RCAW2409BAA
LCWT(F) TONS
40 42 44 46 48 50 234.1 242.6 251.0 259.1 267.4 275.4
[IPLV 12.1]
85 kW
246.7 251.8 256.8 262.6 269.0 276.1
75 kW
226.8 231.7 236.5 242.2 248.3 255.6
EER
12.4 12.6 12.7 12.8 12.9 12.9
TONS
222.7 230.7 238.7 246.5 254.4 262.1
EER
10.8 11.0 11.2 11.3 11.4 11.4
TONS
187.0 193.6 200.3 207.0 213.7 218.2
115 kW
323.4 329.2 335.1 341.0 344.7 351.7
EER
6.9 7.1 7.2 7.3 7.4 7.4
TONS
174.6 180.6 186.9 193.2 199.5 206.1
125 kW
351.9 358.0 364.0 370.2 373.7 377.8
EER
6.0 6.1 6.2 6.3 6.4 6.5
RCAW2609BAA
60Hz Air-Cooled Screw
LCWT(F) TONS
40 42 44 46 48 50 263.0 272.5 281.9 291.0 300.3 309.3
[IPLV 12.5]
85 kW
246.7 251.8 256.8 262.6 269.0 276.1
75 kW
226.8 231.7 236.5 242.2 248.3 255.6
EER
13.9 14.1 14.3 14.4 14.5 14.5
TONS
250.2 259.1 268.1 276.9 285.8 294.4
EER
12.2 12.3 12.5 12.7 12.7 12.8
TONS
210.1 217.4 224.9 232.5 240.0 245.1
115 kW
323.4 329.2 335.1 341.0 344.7 351.7
EER
7.8 7.9 8.1 8.2 8.4 8.4
TONS
196.1 202.8 209.9 216.9 224.0 231.5
125 kW
351.9 358.0 364.0 370.2 373.7 377.8
EER
6.7 6.8 6.9 7.0 7.2 7.4
NOTES: 1. Consult LG Electronics representative for performance at temperatures. 2. EER = Energy Efficiency Ratio of Performance (Btu/watt-hour). 3. LCWT : Leaving Chilled Water Temperature 4. Power inputs include compressors, condenser fans, Control power and basic devices. 5. Ratings are based on an evaporator temperature drop of 10F. 6. Ambient temperatures 115F and greater reflect the high ambient condenser option. 7. For continual product development, Above specification might be changed without notice.
23 _ R134A(50Hz/60Hz)
Air-Cooled Screw
6. Performance Data
RCAW3009BAA
LCWT(F) TONS
40 42 44 46 48 50 308.7 318.9 329.6 340.0 350.6 361.1
[IPLV 11.6]
85 kW
324.0 332.0 340.1 348.7 357.7 367.7
75 kW
298.3 306.3 313.9 322.0 330.8 340.2
EER
12.4 12.5 12.6 12.7 12.7 12.7
TONS
293.6 303.4 313.2 323.3 333.4 343.2
EER
10.9 11.0 11.0 11.1 11.2 11.2
TONS
246.0 253.4 259.5 271.7 280.0 286.3
115 kW
423.9 431.2 437.4 443.9 458.0 465.3
EER
7.0 7.1 7.1 7.3 7.3 7.4
TONS
229.5 235.3 246.3 254.2 261.9 272.1
125 kW
461.1 467.5 471.0 474.3 496.5 498.5
EER
6.0 6.0 6.3 6.4 6.3 6.5
RCAW3609BAA
LCWT(F) TONS
40 42 44 46 48 50 357.8 369.6 382.0 394.1 406.4 418.5
[IPLV 12.0]
85 kW
374.7 384.1 393.4 403.3 413.8 425.3
75 kW
345.0 354.3 363.2 372.5 382.6 393.5
EER
12.4 12.5 12.6 12.7 12.7 12.8
TONS
340.3 351.6 363.0 374.7 386.4 397.7
EER
10.9 11.0 11.1 11.1 11.2 11.2
TONS
285.2 293.7 300.7 314.8 324.5 331.8
115 kW
490.3 498.8 506.0 513.4 529.7 538.2
EER
7.0 7.1 7.1 7.4 7.3 7.4
TONS
266.0 272.7 285.4 294.6 303.5 315.3
125 kW
533.4 540.8 544.8 548.7 574.3 576.6
EER
6.0 6.1 6.3 6.4 6.3 6.6
NOTES: 1. Consult LG Electronics representative for performance at temperatures. 2. EER = Energy Efficiency Ratio of Performance (Btu/watt-hour). 3. LCWT : Leaving Chilled Water Temperature 4. Power inputs include compressors, condenser fans, Control power and basic devices. 5. Ratings are based on an evaporator temperature drop of 10F. 6. Ambient temperatures 115F and greater reflect the high ambient condenser option. 7. For continual product development, Above specification might be changed without notice.
R134A(50Hz/60Hz) _ 24
Air-Cooled Screw
7. Pressure Drop
Chilled water pressure drop (SI Unit)
25 _ R134A(50Hz/60Hz)
Air-Cooled Screw
7. Pressure Drop
Chilled water pressure drop (SI Unit)
R134A(50Hz/60Hz) _ 26
No 1 Compressor Condensing coil Receiver Oil Filter Oil separater Ejector for Oil Return 2 3 4 5 6
DESCRIPTION
7,8 Expansion Devices 9 10 11 Filter Drier Evaporator Economizer (Flash gas tank)
27 _ R134A(50Hz/60Hz)
Air-Cooled Screw
8. Piping Diagrams
LEGEND
SYMBOL
OH TS HPS LPS LPS TS WFS OLS OFS WFS
DESCRIPTION Oil heater Temperature sensor High pressure switch Low pressure switch Oil level sensor Oil flow switch Water flow switch
AFS
10
HPS TS AFS TS
TS
3 5 11 6
OLS
OS
OH
OFS
1 Circuit
NOTE
LEGEND
SYMBO
F1~F3 Fuse C/BOX Heat dissipation fan P/BOX Heat dissipation fan Assist relay Oil heater Inner temperature controller Oil separator solenoid valve Mid pressure air charging solenoid valve
SV2 MV2 MV3
1L1
3L2 5L3
R L FG
M1
Air-Cooled Screw
FN1A M2
FN2A
FN3A
220VAC N R
THC
CB
2T1 L1
40
L2 L3 T3 107A (100~135) T2 OLC1
380VAC 3P 4W
DESCRIPTION
202
F1
SV1
3
L0 M1 F2 CCH1
2
MV1
9. Wiring Diagrams
Comp capacity control valve(25%,50%,75%) M1 M2 Comp magnet switch 1 Comp magnet switch 2 ( M3 FN1A~FN3A connection) Comp magnet switch 3 ( Y connection) Fan1A~Fan3A magnet contactors FN1B~FN3B Fan1B~Fan3B magnet contactors OLF1A~OLF3A OLF1B~OLF3B OLC1 Fan1A~Fan3A over current relays Fan1B~Fan3B over current relays Comp over current relay Emergency switch
L0
3
X W FAN 3A Y COMP Z U V START/STOP SWITCH
FAN 1A
FAN 2A
4
CF1
40
11 1 CF2 12 2 2 THC
Power indicator lamp SW1 HP Mold option switch High pressure switch
SMPS
2
FN1B
R1
+V -V
FN3A
FN3B
LP 5E
3L2 5L3
FN1B
FN2B
24VDC-P 24VDC-G
M2 ANTI-FREEZING
INT69 LP
OLC1
REMOTE RUN
OIL FLOW
OLF1A 101
OLF2A 104
HIGH-LOW DIFFERENTIAL
26 27
10 11 12 13 14 15 16 17 18 19
RTD1 RTD1 RTD2 RTD2 RTD3RTD3 RTD4 RTD4 RTD5 RTD5 -(2) +(1) -(4) +(3) -(6) +(5) -(8) +(7) -(10) +(9) +24V -24V 24V-G
27 47 31
24V I01
32 33 34 35 36 37 38
I02 I03 I04 I05 I06 I07 I08
OLF2B
EMERGENCY SWITCH
2T1
4T2 6T3
AMBIENT TEMP
26
27
39 40 41 42 43 44 45 46
I09 I10 I11 I12 I13 I14 I15 I16
27 47
24V-G 24V
Input (Primary)
Input (Secondary)
HMI UNIT
Output (Primary)
COM O01 O02 O03 O04 O05 O06 O07
Output (Secondary)
O12 O13 O14 O15 O16 O17 O18 O19 O20
FAN 1B EMRG
FAN 2B
FAN 3B
7 7
M3 M2
71 73
72
74
75
76
77
78
79
80
81
85
4
EMRG FAULT
97
A1 SV1 M1 A2 A1 M2 A2
98
A1 M3 A2 MV1 MV2 MV3
A1
A1
A1
A1
A1
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications.
R134A(50Hz/60Hz) _ 28
2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
RCAW1309BAA, RCAW1509BAA
LEGEND
SYMBO
F1~F3
CF1
S T N
F3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3
DESCRIPTION
Fuse C/BOX Heat dissipation fan P/BOX Heat dissipation fan Assist relay Oil heater Inner temperature controller Oil separator solenoid valve Mid pressure air charging solenoid valve Comp capacity control valve(25%,50%,75%)
1L1
3L2 5L3
1L1 3L2
5L3
R L FG
CF2 R1
FN1B
R1
+V -V
FN3A
FN3B
AMBIENT TEMP
M1
HP
24VDC- P 24VDC-G
5E
2T1
4T2 6T3
OIL LEVEL
FN1B
FN2B
FN3B
M2 ANTI- FREEZING
INT69
REMOTE RUN
OIL FLOW
OLF1A 101
OLF2B
26 27
+24V - 24V RTD1 RTD1 RTD2 RTD2 RTD3RTD3 RTD4 RTD4 RTD5 - (2) +(1) - (4) +(3) - (6) +(5) - (8) +(7) - (10)
10 11 12 13 14 15 16 17 18 19
RTD5 +(9)
27 47 31
24V- G 24V I01
32 33 34 35 36 37 38
I02 I03 I04 I05 I06 I07 I08
39 40 41 42 43 44 45 46
I09 I10 I11 I12 I13 I14 I15 I16
OLF4B
113 FN4B
EMERGENCY SWITCH
OLC1
LP
FAULT
29 _ R134A(50Hz/60Hz)
S 37 TO MAIN CONT ROL UNIT N
CCH1
CB
Air-Cooled Screw
FN1A M2
FN2A M1
FN3A
FN4A
220VAC N R
2T1 L1
4T2 6T3
40
OLF3A 7A (4~ 10) L2 L3 T3 107A (100~ 135) T2 OLC1 OLF4A 4.5A (3.5~ 5)
202
SV1
1
F1
380VAC 3P 4W
3
L0 M1 F2 CCH1
MV1
9. Wiring Diagrams
SV2
MV2 MV3
3
X W FAN 3A FAN 4A Y COMP Z U V START/ STOP SWITCH
M1 M2 M3
CF1 THC
Comp magnet switch 1 Comp magnet switch 2 ( connection) Comp magnet switch 3 ( Y connection) FN1A~FN4A FN1B~FN4B OLF1A~OLF4A OLF1B~OLF4B Fan1A~Fan4A magnet contactors Fan1B~Fan4B magnet contactors Fan1A~Fan4A over current relays Fan1B~Fan4B over current relays OLC1 Comp over current relay Emergency switch
FAN 1A
FAN 2A
40
11 1 CF2 12 2 2 R1
L0
Power indicator lamp SW1 HP LP 5E Mold option switch High pressure switch Low pressure switch Reverse phase protector
SMPS
2
1L1
3L2
5L3
26
FN4B
27
27 47
24V- G 24V
Inp ut (Primary)
HMI UNIT
Output (Primary)
COM O01 O02 O03 O04 O05
FAN 1B EMRG
FAN 2B
FAN 3B
FAN 4B
7 7
71
72
73
74
75
76
77 78
7 79
80
81
82
83
85
4
EMRG
M3
M2
97
A1 SV1 M1 A2 A1 M2 A2
98
A1 M3 A2 MV1 MV2 MV3
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1 FN1A FN1B FN2A FN2B FN3A FN3B FN4A FN4B FN5A FN5B A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 SV2
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications.
2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
RCAW1809BAA
R S T N
F3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3
LEGEND
SYMBO
F1~F3
CF1
DESCRIPTION
Fuse C/BOX Heat dissipation fan P/BOX Heat dissipation fan Assist relay Oil heater Inner temperature controller
380VAC 3P 4W
Air-Cooled Screw
1L1
3L2 5L3
1L1 3L2
5L3
FN1A M2
FN2A
FN3A
FN4A
FN5A
4 2
CCH1
CB
220VAC N R N
2T1 L1
4T2 6T3
M3
40
L2 L3 T3 107A (100~ 135) T2 OLC1 OLF3A 7A (4~ 10) OLF4A 7A (4~ 10) OLF5A 7A (4~ 10)
9. Wiring Diagrams
202
F1
THC
SV1
3
L0 M1 F2 CCH1
2
SV2
Oil separator solenoid valve Mid pressure air charging solenoid valve
MV1 MV2 MV3
Comp capacity control valve(25%,50%,75%) M1 M2 Comp magnet switch 1 Comp magnet switch 2 ( M3 connection) Comp magnet switch 3 ( Y connection) FN1A~FN5A FN1B~FN5B OLF1A~OLF5A Fan1A~Fan5A magnet contactors Fan1B~Fan5B magnet contactors Fan1A~Fan5A over current relays OLF1B~OLF5B Fan1B~Fan5B over current relays OLC1 Comp over current relay Emergency switch
3
X W FAN 4A FAN 5A Y COMP Z U V START/ STOP SWITCH
FAN 1A
FAN 2A
FAN 3A
4
CF1
40
11 1 CF2 12 2 THC
SMPS
2
FN1B
R1
+V -V
FN5B
1L1 M1
3L2
5L3
L0
HP
AMBIENT TEMP
26
FN3B 2T1 4T2 6T3 2T1 4T2 6T3 FN4B FN5B
27
24VDC- P 24VDC-G
2T1
4T2 6T3
OIL LEVEL
FN1B
FN2B
EMERGENCY SWITCH
LP
OLF1A 101 OLF2B OLF4B
26 27
+24V - 24V
10 11 12 13 14 15 16 17 18 19
RTD1 RTD1 RTD2 RTD2 RTD3RTD3 RTD4 RTD4 RTD5 - (2) +(1) - (4) +(3) - (6) +(5) - (8) +(7) - (10) RTD5 +(9)
27 47 31
24V- G 24V I01
32 33 34 35 36 37 38
I02 I03 I04 I05 I06 I07 I08
OLF2A 104 FN2A 105 OLF3A 106 OLF4A 107 FN4A 108 OLF5A 109
27 47
24V- G 24V
Inp ut (Primary)
HMI UNIT
COM O01 O02 O03
Output (Primary)
O04 O05 O06
FAN 1B EMRG
FAN 2B
FAN 3B
FAN 4B
FAN 5B
7 7
71
72
73
74
75
76
77 78
7 79
80
81
82
83
85
4
EMRG FAULT
M3
M2
97
A1 SV1 M1 A2 A1 M2 A2
98
A1 M3 A2 MV1 MV2 MV3
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1 FN1A FN1B FN2A FN2B FN3A FN3B FN4A FN4B FN5A FN5B A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 SV2
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications.
R134A(50Hz/60Hz) _ 30
2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
F3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3
1L1
3L2 5L3
1L1 3L2
5L3
1L1
R FG L
M1
380VAC 3P 4W
FN1B
FN3A
FN3B
FN6B
R1
+V -V
FN8A
HP
AMBIENT TEMP
OIL LEVEL
M1
M4
24VDC-P 24VDC-G
INT69
M2 ANTI-FREEZING
INT69
LP
OLC1
REMOTE RUN
OLC2
OIL FLOW
4T2 6T3
OLF1A 101
OLF2A 104
OLF2B
OLF6A 116
OLF7A 119
OLF1B 7A (4~10)
7A (4~10)
OLF7B 7A (4~10)
28 29
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
+24V -24V
26 27
29 55 31
24V-G 24V I01
32 33 34 35 36 37 38
I02 I03 I04 I05 I06 I07 I08
OLF7B
OLF3B
HIGH-LOW DIFFERENTIAL
EMERGENCY SWITCH
FN1B
FN2B FN6B
FN3B
FN7B
FN8B
3L2 5L3
5E
M5
FAULT
31 _ R134A(50Hz/60Hz)
RCAW2009BAA, RCAW2409BAA
R S T N
Air-Cooled Screw
LEGEND
SYMBO
F1~F3
CF1
DESCRIPTION
Fuse C/BOX Heat dissipation fan
9. Wiring Diagrams
FN6A M5 M2
FN7A M4 FN1A
FN8A
FN2A
FN3A
4 2
CB
2T1 L1 L1
M3
48
L2 L2 L3 T3 107A (100~135) T2 L3 T3 107A (100~135) T2 OLC2 OLF1A 7A (4~10) OLF2A 7A (4~10) OLC1 OLF3A 7A (4~10)
40 2
OLF6A 7A (4~10)
OLF7A 7A (4~10)
OLF8A 7A (4~10)
CF2 R1
202
F1
202 3
L0 M1 F2 CCH1
3
X W FAN 1A Z CF1 FAN 2A FAN 3A Y COMP W Y COMP Z U V X START/STOP SWITCH U V
M4
FAN 6A
FAN 7A
FAN 8A
48
11 1 12 11 1 CF2 12 2 2 THC
4
4
Comp capacity control valve(25%,50%,75%) M1, M4 M2, M5 M3, M6 FN1A~FN6A FN1B~FN6B OLF1A~OLF6A OLF1B~OLF6B Comp magnet switch 1 Comp magnet switch 2 ( connection) Comp magnet switch 3 ( Y connection) Fan1A~Fan6A magnet contactors Fan1B~Fan6B magnet contactors Fan1A~Fan6A over current relays Fan1B~Fan6B over current relays
SMPS
2
28
29
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
I09 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 I24
29 55
24V-G 24V
RTD1 RTD1 RTD2 RTD2 RTD3RTD3 RTD4 RTD4 RTD5 RTD5 RTD6 RTD6 RTD7 RTD7 RTD8RTD8 RTD9 RTD9 -(2) +(1) -(4) +(3) -(6) +(5) -(8) +(7) -(10) +(9) -(12) +(11) -(14) +(13) -(16) +(15) -(18) +(17)
OLC1~OLC2
Input (Primary) Output (Secondary)
O10 O11 O12 O13 O14 O15 O16 O17 O18 O19 O20 O21 O22
HMI UNIT
Output (Primary)
COM O01 O02 O03 O04 O05 O06 O07 O08 COM O09
Emergency switch
80 81 82 83 80 80 81 82 83 85
EMRG
7 7
M3 M2
71
72
73
74
75
76
77 78
7 79
4
EMRG FAN 6B FAN 7B FAN 8B
L0
FAN 1B
FAN 2B
FAN 3B
97 98
A1 M3 A2 A1 SV1 A2 A2 M1 M2 A1
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
LP 5E
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications.
2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
Air-Cooled Screw
RCAW2609BAA, RCAW3009BAA
R S T N
F3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3
9. Wiring Diagrams
LEGEND
SYMBO
F1~F3
CF1
1L1
3L2 5L3
1L1 3L2
5L3
380VAC 3P 4W
DESCRIPTION
Fuse C/BOX Heat dissipation fan
CF2 R1
FN6A M5 M2
FN8A
FN9A
FN4A
220VAC N R
2T1 L1 L1
2T1 4T2 6T3 2T1 4T2 6T3 4T2 6T3 2T1 4T2 6T3
M3
48
L2 L3 T3 L3 107A (100~135) T3 107A (100~135) T2 OLC2 L2 T2 OLF1A 7A (4~10) OLF2A 7A (4~10) OLC1 OLF3A 7A (4~10) OLF4A 7A (4~10)
40 1
F1
OLF6A 7A (4~10)
OLF7A 7A (4~10)
OLF8A 7A (4~10)
OLF9A 7A (4~10)
202 3
L0 M1
202 3 8
F2
2
CCH1
3
X W FAN 1A FAN 2A FAN 3A FAN 4A Y COMP Z W Y COMP Z U V X START/STOP SWITCH U V
M4
FAN 6A
FAN 7A
FAN 8A
FAN 9A
4
CF1
48
11 1 12 2
40
11 1 CF2 12 2 2 THC
2
2
4
4
4 2
R1
connection) M3, M6
HP
SMPS
2 +V -V
AMBIENT TEMP
24VDC-P 24VDC-G
28
29
FN1A~FN8A
5E M5 INT69 M2 ANTI-FREEZING INT69
EMERGENCY SWITCH
113 FN4B
4T2 6T3
OLF1A 101
OLF2A 104 FN2A 105 OLF3A 106 FN3A OLF4A 107 FN4A 110 FN2B 111 OLF3B 112 FN3B
OLF2B
OLF4B
OLF6A 116
OLF7B
OLF9B 128
HIGH-LOW DIFFERENTIAL
FN1B FN6B
FN3B
FN4B
FN9B
3L2 5L3
Fan1B~Fan8B magnet contactors OLF1A~OLF8A OLF1B~OLF8B Fan1A~Fan8A over current relays Fan1B~Fan8B over current relays
OLF1B 7A (4~10)
OLF2B 7A (4~10)
7A (4~10)
OLF4B 7A (4~10)
28 29
+24V -24V
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
26 27
29 55 31
24V-G 24V I01
32 33 34 35 36 37 38
I02 I03 I04 I05 I06 I07 I08
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
I09 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 I24
29 55
24V-G 24V
RTD1 RTD1 RTD2 RTD2 RTD3RTD3 RTD4 RTD4 RTD5 RTD5 RTD6 RTD6 RTD7 RTD7 RTD8RTD8 RTD9 RTD9 -(2) +(1) -(4) +(3) -(6) +(5) -(8) +(7) -(10) +(9) -(12) +(11) -(14) +(13) -(16) +(15) -(18) +(17)
Input (Secondary)
OLC1~OLC2
HMI UNIT
Output (Primary)
COM O01 O02 O03 O04 O05 O06 O07
EMRG
7 72 73 74 75 7
M3 M2
71
76
77 78
7 79
80
81
82
83
80
80
81
82
83
85
4
EMRG
FAULT
L0
FAN 1B A1 SV1 M1 A2 A1
FAN 2B
FAN 3B
FAN 9B
97
98
A1 M2 M3 MV1 MV2 MV3
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1 FN1A FN1B FN2A FN2B FN3A FN3B FN4A FN4B FN5A FN5B A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1 FN6A FN6B FN7A FN7B FN8A FN8B FN9A FN9B FN10A FN10B A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 SV2
HP LP 5E
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications.
R134A(50Hz/60Hz) _ 32
2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
F3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3
380VAC 3P 4W
FN1B
R1
FN10B
+V -V
FN5B
HP
AMBIENT TEMP
24VDC-P 24VDC-G
OIL LEVEL
M1
M4
5E
M5
INT69
M2 ANTI-FREEZING
INT69
LP
OLC1
OLC2
REMOTE RUN
EMERGENCY SWITCH
OIL FLOW
2T1 2T1 OLF5B 7A OLF6B 7A 7A (4~10) OLF7B 7A OLF10B 7A (4~10) OLF8B OLF9B 7A (4~10) 4T2 6T3
4T2 6T3
OLF1A 101
OLF2A 104 FN2A 105 OLF3A 106 FN3A OLF4A 107 FN4A 108 OLF5A 109 FN5A 110 FN2B 111 OLF3B 112 FN3B
OLF2B
OLF4B
OLF6A 116 FN6A 117 OLF6B 118 FN6B OLF7A 119 FN7A 120 OLF8A 121 FN8A OLF9A 122 FN9A 123 OLF10A 124 FN10A OLF7B 125 FN7B 126 OLF8B 127 FN8B
OLF9B 128
OLF3B
HIGH-LOW DIFFERENTIAL
FN1B
FN2B FN6B
FN3B
FN5B
FN9B
FN10B
FAULT
33 _ R134A(50Hz/60Hz)
RCAW3609BAA
R S T N R FG L
FN10A M5 M2 M4 FN1A FN2A M1 FN3A FN4A FN5A
Air-Cooled Screw
LEGEND
SYMBO
F1~F3
CF1
DESCRIPTION
Fuse C/BOX Heat dissipation fan
1L1
3L2 5L3
1L1 3L2
5L3
9. Wiring Diagrams
FN6A
FN7A
FN8A
FN9A
4 2
CB
2T1 L1 L1
2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3
M6
M3
48 40
OLF1A 7A (4~10) L3 T3 107A (100~135) OLF2A 7A (4~10) L2 OLC1 T2 OLF3A 7A (4~10) OLF4A 7A (4~10) OLF5A 7A (4~10) OLF10A 7A (4~10) L2 OLC2 107A (100~135) L3 T3 T2
OLF6A 7A (4~10)
OLF7A 7A (4~10)
OLF8A 7A (4~10)
OLF9A 7A (4~10)
CF2 R1
202 202
F1
3
L0 M1 F2 CCH1
3
X W FAN 1A FAN 2A FAN 3A FAN 4A FAN 5A Y COMP Z W Y COMP Z U V X START/STOP SWITCH U V
M4
FAN 6A
FAN 7A
FAN 8A
FAN 9A
FAN 10A
4
CF1
48
11 1 12 11 1 CF2 12 2 2 THC
2
2
4
4
Comp capacity control valve(25%,50%,75%) M1, M4 M2, M5 M3, M6 FN1A~FN10A FN1B~FN10B Comp magnet switch 1 Comp magnet switch 2 ( connection) Comp magnet switch 3 ( Y connection) Fan1A~Fan10A magnet contactors Fan1B~Fan10B magnet contactors OLF1A~OLF10A Fan1A~Fan10A over current relays OLF1B~OLF10B Fan1B~Fan10B over current relays
SMPS
2
28
29
3L2 5L3
OLF1B 7A (4~10)
OLF2B 7A (4~10)
7A (4~10)
OLF4B 7A
28 29
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
RTD1 RTD1 RTD2 RTD2 RTD3RTD3 RTD4 RTD4 RTD5 RTD5 RTD6 RTD6 RTD7 RTD7 RTD8RTD8 RTD9 RTD9 -(2) +(1) -(4) +(3) -(6) +(5) -(8) +(7) -(10) +(9) -(12) +(11) -(14) +(13) -(16) +(15) -(18) +(17) +24V -24V
29 55 31
24V-G 24V I01
32 33 34 35 36 37 38
I02 I03 I04 I05 I06 I07 I08
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
I09 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 I24
29 55
24V-G 24V
(4~10) (4~10)
Output (Primary)
COM O01 O02 O03 O04 O05 O06 O07 O08 COM O09
(4~10)
(4~10)
Input (Secondary)
OLC1~OLC2
HMI UNIT
EMRG
7 7
M3 M2
71
72
73
74
75
76
77 78
7 79
80
81
82
83
80
80
81
82
83
85
4
EMRG FAN 6B FAN 7B FAN 8B FAN 9B FAN 10B
L0
FAN 1B
FAN 2B
FAN 3B
FAN 4B
FAN 5B
97 98
A1 M3 A2 A1 SV1 A2 A2 M1 M2 A1
Mold option switch HP LP 5E High pressure switch Low pressure switch Reverse phase protector
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications.
2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
Air-Cooled Screw
Symbols:
LRA: Locked Rotor Amps. RLA: Rated Load Amps. MCA : Minimum Circuit Amps. (for wire sizing) MOCP : Maximum Overcurrent Protection REC Fuse Size: Recommended Fuse Size
Notes:
1. 380V-3-60Hz rating voltage, voltage maximum tolerance 10%. 2. Electrical source must be 3phase 4wire for security. Neutral line and earth line must be separately connected. 3. Ground wire must be installed. 4. Use cable applicable to current more than MCA. 5. Use ring type terminal cable. 6. Have all electric work done by a licensed electrician according to "Electrical facility engineering standard" and "Interior wire regulations."
R134A(50Hz/60Hz) _ 34
Air-Cooled Screw
Symbols:
LRA: Locked Rotor Amps. RLA: Rated Load Amps. MCA : Minimum Circuit Amps. (for wire sizing) MOCP : Maximum Overcurrent Protection REC Fuse Size: Recommended Fuse Size
Notes:
1. 380V-3-60Hz rating voltage, voltage maximum tolerance 10%. 2. Electrical source must be 3phase 4wire for security. Neutral line and earth line must be separately connected. 3. Ground wire must be installed. 4. Use cable applicable to current more than MCA. 5. Use ring type terminal cable. 6. Have all electric work done by a licensed electrician according to "Electrical facility engineering standard" and "Interior wire regulations."
35 _ R134A(50Hz/60Hz)
Air-Cooled Screw
11. Installation
Installation Consider the condition of ventilation
Flooded air cooled chiller should be installed in the ground open air or provided proper ventilation. If install the unit alongside the wall, there must be enough ventilation space.
Wall
LG
AIR
AIR
>3,000(118.1) >800(31.5)
[Unit : mm (inch)]
Note :
When the front or backside of the unit is near to the wall, if the wall is higher than the ground more than 800mm(31.5 inches), the distance between wall and unit should be longer than 3000mm(118.1 inches).
AIR AIR
LG
[Unit : mm (inch)]
Note :
When the front or backside of the unit is near to the wall, if the wall is higher than the ground less than 800mm(31.5 inches), the distance between wall and unit should be longer than 2000mm(78.7 inches).
AIR AIR
Wall
6 3 9
0 High MPa
12 -76 15
>800(31.5)
>1,600(36)
15 10 25
5 LOW MPa
30 -76 35
[Unit : mm (inch)]
Note :
When the side is near to the wall, the distance between wall and unit should be longer than 1600mm(63.0 inches).
R134A(50Hz/60Hz) _ 36
Air-Cooled Screw
11. Installation
AIR AIR AIR AIR
LG
LG
>3,000(118.1)
[Unit : mm (inch)]
Note :
The distance between units should be longer than 3000mm(118.1).
>1600(63)
SE RVICE CLEARANCE
ARE A
SIDE
SIDE
>800(31.5) >1800(70.9)
>1,000(39.4)
SE RVICE CLEARANCE
AREA
FRONT
[Unit : mm (inch)]
37 _ R134A(50Hz/60Hz)
Air-Cooled Screw
11. Installation
RCAW0609A AA
6 3 9 25 10
15
3670(144.5) 3270(128.7)
Neoprene Pad
400(15.8)
200(7.9)
2340(92.1)
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (option). 4. Dimesnions are in mm (inch).
R134A(50Hz/60Hz) _ 38
200(7.9) FOUNDATION
Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
2470(97.2)
2070(81.5)
200(7.9)
39 _ R134A(50Hz/60Hz)
RCAW0709BAA, RCAW0809BAA
6 3 9 0 12 -76 15 High MPa 15 10 25 5 30 -76 35 LOW MPa
Air-Cooled Screw
11. Installation
400(15.8)
Neoprene Pad
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch).
FOUNDATION
Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
Air-Cooled Screw
6 3 9
11. Installation
15 10 25
400(15.8)
200(7.9)
2470(97.2)
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch).
R134A(50Hz/60Hz) _ 40
200(7.9) FOUNDATION
Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
2470(97.2)
2070(81.5)
200(7.9)
41 _ R134A(50Hz/60Hz)
Air-Cooled Screw
11. Installation
RCAW1309BAA, RCAW1509BAA
6 3 9
15 10 25
400(15.8)
200(7.9)
Neoprene Pad
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch).
FOUNDATION
Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
Air-Cooled Screw
RCAW1809BAA
6 3 9
15 10 25
11. Installation
6070(239.0)
400(15.8) 1890(74.4)
200(7.9)
Neoprene Pad
2470(97.2)
2070(81.5)
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch). FOUNDATION Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
R134A(50Hz/60Hz) _ 42
200(7.9)
2470(97.2)
2070(81.5)
200(7.9)
43 _ R134A(50Hz/60Hz)
Air-Cooled Screw
11. Installation
RCAW2009BAA, RCAW2409BAA
6 9 3 9
0 12 -76 15 12
-76 15
High MPa
High MPa
15 25 10 25
15
10
5 30 -76 35 30
-76 35
LOW MPa
LOW MPa
400(15.8)
200(7.9)
1685(66.3)
Neoprene Pad
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch). FOUNDATION Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
Air-Cooled Screw
RCAW2609BAA, RCAW3009BAA
6 3 9 9 3
15 10 25 25 10
15
11. Installation
400(15.8)
200(7.9)
330(13.0)
2235(88.0) 2235(88.0)
2470(97.2)
2070(81.5)
200(7.9)
FOUNDATION
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch). Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
R134A(50Hz/60Hz) _ 44
2470(97.2)
2070(81.5)
200(7.9)
45 _ R134A(50Hz/60Hz)
RCAW3609BAA
6 3 9 9 3 6 0 12 -76 15 15 High MPa -76 High MPa 12 0 15 10 25 25 10 15 5 30 -76 35 35 LOW MPa -76 LOW MPa 30
Air-Cooled Screw
11. Installation
400(15.8)
200(7.9)
1890(74.4)
Neoprene Pad
FOUNDATION
Note 1. Ensure that foundation has to be of adequate strength. 2. The slope deviation of foundation plane should not be more than 0.1%. 3. Spring isolator can be used (optional). 4. Dimesnions are in mm (inch). Recommendation 1. LG recommends more than 400 mm concrete foundation height. But according to field installation condition, it might be changable. 2. If foundation height is changed, structual calculation is necessary by customer. 3. Drain should be located at low level around the foundation for proper draining.
Air-Cooled Screw
1. Guide Specifications
1. General
LG RCAW series are microprocessor controlled, twin-screw compressor, air-cooled, liquid chillers. Each RCAW series chiller is factory-assembled including compressor, motor, evaporator, condenser, and control box. The initial charge of refrigerant HFC-134a and oil will be supplied for all units. Chillers shall be rated in accordance with ARI Standard 550/590. Chillers shall be evacuated and fully charged with refrigerant and oil, and shall be factory operational run tested.
2. Equipment
2.01 Application range
This specification is applied to all the models of air cooled screw chillers RCAW which is made and sold by LG Electronics Co.
2.02 General structure
Chiller is all in one and is made with convenient structure for installation, operation and maintenance management and also compact to minimize the installation area.
2.03 Screw compressor
Semi-hermetic screw compressor uses environment friendly refrigerant, R-134a (HFC series). Motor is 3 phase and semi-hermetic type. Apparatus for supplying oil is operated by the pressure difference of high and low pressure, it has oil filter and oil heater in it to minimize oil dilution. It has the structure to recover oil from discharged gas by built in oil separator. Capacity control is step less control or step control by slide valve operation through electric valve open-close which senses chilled water outlet temperature. For protecting compressor, PTC sensor is installed which is able to sense motor temperature. Check valve is installed at refrigerant discharge outlet to prevent the compressor from the backward flow of refrigerant gas when chiller stops. Compressor has a built-in motor to prevent refrigerant leakage. The rotor housing is made of high strength gray cast iron FC-25.
2.04 Evaporator Evaporator is (flooded) shell & tube type and made with carbon steel. Also it has tube changeable structure. To increase the efficiency of evaporator, it has the structure to spray refrigerant liquid on heat exchanger tube surface. It has the structure which is easy to be disassembled, because water box cover is attached and fixed with bolt & nut for maintenance and washing of inner tube. Safety valve which spouts refrigerant of evaporator is installed to protect chiller in case when temperature increases too much because of fire. Tube is phosphorus deoxidization bronze pipe which has over 99.9% purity and no joint, outside of it is attached to special shape Fin, inside of it has inner grooved tube or equivalent product.
Guide Specifications
1 _ R134A(50Hz/60Hz)
Air-Cooled Screw
1. Guide Specifications
Anti-freezing switch is installed at chilled water outlet to prevent it from being frozen and burst by chilled water flow stopping, chilled water temperature decreasing, and drain plug, air bent plug are at body. Evaporator is covered with thermal insulation materials for dew condensation prevention and thermal insulation. Design pressure for shell is 300psig(2.1MPa). Design working pressure for tube line is 150psig(1.0MPa) or 300psig(optional). The evaporator and economizer are insulated with 3/4inch(19mm) insulation(K=0.26). 2.05 Condenser
Tubes in condenser are made with phosphorus deoxidization bronze pipe which has no joint part and purity over 99.9%, and made in structure with Al fin to increase heat transfer area. (cross fin & tube type) Inner pressure test of refrigerant working side is done at 1.5 times of 2.5MPa which is designed pressure; it should not have any leakage or change. Condenser coil which has been passed the inner pressure test are vacuumed to remove all moisture. Propeller type is used for fan, it has proper air volume. Also it has proper strength for circulating air and is operated stably through balance test. Fan motor is applied by insulation class F. Condenser fans are direct-driven.
2.06 Expansion device
Expansion devices are installed between compressor and evaporator to enable refrigerant to be evaporated in cooler by reducing pressure (throttling).
2.07 Oil separator
Oil heater is installed inside of oil separator to maintain proper oil temperature, at the same time to separate refrigerant from oil. Oil which is supplied to compressor is operated by the difference of high and low pressure without extra oil pump. OIL TANK has a sight glass to enable operator to check the oil level.
2.08 Economizer, Flash gas tank
Economizer is installed to increase efficiency of refrigeration cycle. Refrigerant passed through the condenser is separated to refrigerant liquid and flash gas in the economizer. Refrigerant liquid is sent to evaporator and flash gas is sent to compressor inlet to enhance the chiller performance. Economizer does not have any driving part; it has the structure to increase the chiller performance.
2.09 Safety devices
Guide Specifications
Proper oil circulation Triple protection of oil flow switch, oil level switch and dual pressure switch. Normal refrigerant pressure switch High pressure switch and low pressure switch.
R134A(50Hz/60Hz) _ 2
Air-Cooled Screw
1. Guide Specifications
Temperature check Sensing overheat of compressor discharge temperature, sensing overheat of compressor motor wire, and anti-freezing switch. Chilled water flow Chilled water flow switch. Voltage and current Voltage monitoring system, compressor over-current breaker (compressor OCR) and fan motor over-current breaker (fan motor OCR).
2.10 Spray ejector for oil return
Spray ejector which does not really need extra energy for consumption, recovers the oil mixed with refrigerant for supplying to the compressor.
2.11 Auto controls
Guide Specifications
Chiller has its own auto control function; also component parts for auto control shall be installed in an extra control panel and power panel. Control panel and power panel shall be designed to satisfy waterproof class IP54. Component parts for auto control are installed in the control panel and power panel, Controller and power supply device are in the control panel and fan, electric contactor for controlling compressor and 3 phase power related device are in the power panel. Indicator which indicates supply of control power, stop switch for emergency and the control powers ON/OFF switch shall be installed in the control panel. The PLC (Programmable Logic Controller) is applied to control the chiller enhances the chiller performance and through HMI (Human Machine Interface) that has 4-line LCD in full dot way and 9 soft buttons function, it aids user interface and the function of it contains these below. - Chiller ON/OFF - Detect the sensor of chiller and indicate operation information - Indicate malfunction occurrence and history - Input and indicate the set temperature and user setting value - Input and indicate control setting and service setting value Temperature sensor information of chiller is provided through HMI, which contains the following: - Chilled water inlet temperature - Chilled water outlet temperature - Compressor outlet refrigerant temperature - Condenser outlet refrigerant temperature - Ambient temperature HMI indicates setting of controller and control condition through several LED for operation convenience, and the information of control condition contains these below. - Schedule operation/Manual operation selection - Delay-time - Compressor re-circulating operation - MODBUS control application setting - Pre-heating control application setting - Pre-heating control delay
3 _ R134A(50Hz/60Hz)
Air-Cooled Screw
1. Guide Specifications
PLC provides MODBUS RTU communication function; especially Lon Works or BACnet can be applied to the system on the request of customer by installing exterior type translator. Power panel contains electric contactor for compressor and over load relay. Electric contactor for compressor is made to minimize the running current of compressor through Y- start. Power panel contains electric contactor and over-load relay for each condenser fan. Power panel contains power monitoring device to detect power supply condition, and power monitoring device has over 5 detecting function including reverse voltage, over voltage, low voltage, open-phase, and no voltage. Auto control system of chiller contains the following functions: - It performs fan and compressor ON/OFF function and several solenoid valve controlling. - It provides interlock point of contact for controlling chilled water pump. - It controls refrigerant volume through the condition of compressor operation and slide valve of compressor for achieving chilled water outlet setting temperature. - When chilled water outlet temperature and condenser outlet refrigerant temperature is high, limit the compressor operation to prevent malfunction. - Keep proper pressure of condenser through fan control by condenser outlet temperature.
2.12 Refrigerant piping
Ref. piping is made with phosphorus deoxidization bronze pipe which has no joint and its purity over 99.9%, and is installed to for smooth flow of refrigerant between each component. Install check valve at compressor discharge side not to reverse the discharged refrigerant. Install filter dryer at pipe to absorb the moisture from inner side of pipe and filter the alien substance. From expansion valve to evaporator pipe has insulation to prevent flash gas occurrence, also to prevent dew condensation on pipe surface. When discharged gas temperature is abnormal, electric valve is operated and protect a compressor by connecting the liquid refrigerant to suction pipe of compressor (liquid injection pipe). After test, vacuum is done so that there shall be no moisture inside.
3. Other
Chiller is made after getting approval on everything about production from ordering company. About thing that is not in this specification, discuss it with ordering company and get approval.
Guide Specifications
R134A(50Hz/60Hz) _ 4
Air-Cooled Screw
2. Appendix
Unit Conversion Cooling Capacity
RT 1 Btu/h 12,000 kcal/h 3024.2 W 3516.8
Volume
CMM 1 CFM 35.3 gpm 264.2 l/s 16.67
Length
m 1 cm 100 mm 1,000 inch 39.37
Power
HP 1 W 746 kW 0.746
Pressure
bar 1 kPa 100 ft wg 33.455 psi 14.5 kg / cm2 1.0198
Temperature
5 C = (F - 32) 9 Where, C is Temperature in C F is Temperature in F
Guide Specifications
5 _ R134A(50Hz/60Hz)
Air-Cooled Screw
Guide Specifications
R134A(50Hz/60Hz) _ 6
Air-Cooled Screw
Guide Specifications
7 _ R134A(50Hz/60Hz)
Air-Cooled Screw
Guide Specifications
R134A(50Hz/60Hz) _ 8
P/No.: MFL61764718
Air Conditioner 20 Yeouido-dong, Yeongdeungpo-gu, Yeouido P.O.Box 335 Seoul, 150-721, Korea. http://www.lgeaircon.com
All rights reserved Printed in Korea June/2010 The specifications, designs, and information in this brochure are subject to change without notice.
The air conditioners manufactured by LG have received ISO9001 certificate for quality assurance and ISO14001 certificate for environmental management system. The standard ARI rating condition (54/44F and 95F) and IPLV are ARI certified. All other ratings, including the following, are outside the scope of the certification program and are excluded: 50 Hz. Unit sizes RCAW 070 ~ 360.