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Table Of Contents

1.1.1 INTRODUCTION
1.1.2 BEARING LENGTH
1.1.3 HYDRODYNAMIC OPERATION
1.2 CYLINDRICAL BEARINGS
1.2.1 FULLY FINISHED
1.3.2 CUSTOM MOULDED STAVES
1.4 GRADE SELECTION
1.4.1 COMPAC
1.4.2 XL
1.4.3 SXL
1.4.4 COMPOSITE
1.5 LUBRICATION
1.5.1 SEAWATER
1.5.2 OIL
1.5.3 GREASE
1.5.4 THOR-LUBE LUBRICANT
1.6 FITTING OPTIONS
1.6.1 TUBULAR BEARINGS
1.6.2 STAVE TYPE BEARINGS
2.1 GENERAL
2.2 CYLINDRICAL BEARINGS
2.2.1 COMPLETE TUBE
2.2.2 SPLIT BEARINGS
2.3 STAVE CONSTRUCTION
2.3.1 SEMI FINISHED STAVES
2.4 GRADE SLECTION
2.5 LUBRICATION
2.5.1 SEAWATER
2.5.2 GREASE
2.5.3 DRY RUNNING
2.6 OTHER MARINE APPLICATIONS
3.1 ALIGNMENT
3.2 HOUSING BORE
3.3 PRESSURES
3.3.1 PROPELLER SHAFT BEARINGS
3.3.2 RUDDER BEARINGS
3.4 MONITORING
3.4.1 TEMPERATURE
3.4.2 WATER FLOW
3.5 MATING SURFACES
3.5.1 BRONZE
3.5.2 CARBON STEEL
3.5.3 HARD METAL SLEEVES
3.5.4 INCONEL 625
3.5.5 STAINLESS STEEL
3.5.6 UNACCEPTABLE MATING MATERIALS
3.6 MATING SURFACES - FINISH
3.7 CORROSION PROTECTION
3.7.1 THOR-COAT
3.8 MARINE GROWTH
3.9 CATHODIC PROTECTION – CATHODIC CHALK
3.10 ANTI ROTATION DEVICES
3.11 MAXIMUM CLEARANCES
3.11.1 RUDDER BEARINGS
3.11.2 PROPELLER SHAFT BEARINGS
4.1 GENERAL
4.2 INFORMATION REQUIRED
4.3 DIMENSIONING USING THORDON BEARING SIZING CALCULATION PROGRAM
4.3.1 SAMPLE CALCULATIONS USING THORDON BEARING
4.3.2 TEMPERATURE CHART
4.4 CALCULATION DETAILS
4.4.1 BEARING OUTSIDE DIAMETER (O.D.)
4.4.1.1 INTERFERENCE
4.4.1.2 MACHINING TOLERANCE
4.4.1.3 BONDING
4.4.2 BEARING INSIDE DIAMETER (I.D.)
4.4.2.1 BORE CLOSURE
4.4.2.2 RUNNING CLEARANCE
4.4.2.3 DIMENSIONAL CHANGES DUE TO ABSORPTION
4.4.2.4 THERMAL EXPANSION
4.4.2.5 MINIMUM INSTALLED DIAMETRICAL CLEARANCE
4.5 WATER GROOVES
4.5.1 PROPELLER SHAFT BEARINGS
4.5.2 RUDDER BEARINGS
4.6 STAXL STAVES
4.6.1 INTRODUCTION
4.6.2 PRE ASSEMBLY
4.6.3 INTERFERENCE CALCULATION
4.6.4 FINAL STAVE WIDTH
4.6.5 STAVE ASSEMBLY (I.D.)
4.6.6 LONGITUDINAL EXPANSION ALLOWANCES
4.6.7 ENCAPSULATED KEEPER STRIPS
4.8 KEYED TUBULAR BEARINGS
4.9 SPLIT BEARINGS WITH NO KEEPERS
4.10 WORKING WITH THE THORDON BEARING SIZING CALCULATION PROGRAM
5.1 GENERAL MACHINING
5.2 MACHINING XL, SXL AND COMPAC
5.2.1 CUTTING TOOL
5.2.2 MACHINING SPEEDS AND FEEDS
5.2.3 BEARING SET UP
5.2.4 PARTING TO LENGTH
5.2.5 MACHINING LUBRICATION GROOVES
5.2.6 GENERAL MACHINING TIPS
5.2.7.1 FIRST STAGE MACHINING
5.2.7.2 FINAL MACHINING
5.3 MACHINING COMPOSITE
5.3.1 CUTTING TOOL
5.3.2 MACHINING SPEEDS AND FEEDS
5.3.3 MACHINING PROCEDURE (O.D. UP TO 250MM (10”))
5.3.4 MACHINING PROCEDURE (O.D. LARGER THAN 250MM (10”))
5.4 Machining ThorPlas
5.4.1 GENERAL MACHINING
5.4.2 GROOVE CUTTING
5.4.3 CHAMFERS
5.4.4 STEP-BY-STEP MACHINING PROCESS
5.5 SPLITTING THORDON BEARINGS
5.5.1 SPLITTING A THORDON BEARING USING A SAW BLADE
5.5.2 SPLITTING A THORDON BEARING USING A KNIFE
5.6 DIMENSIONAL AND SURFACE FINISH MEASUREMENTS
5.6.1 DIMENSIONAL MEASUREMENTS
5.6.2 SURFACE FINISH AND TOLERANCES
5.6.3 MACHINING TOLERANCES
6.1 GENERAL
6.2 FREEZE FITTING
6.2.1 GENERAL
6.2.1.1 DRY ICE
6.2.1.2 LIQUID NITROGEN
6.2.2 TUBULAR BEARINGS
6.2.2.2 RECOMMENDED PROCEDURE FOR RUDDER BEARINGS
6.2.3 STAVE BEARING INSTALLATION
6.2.4 SPLIT BEARINGS (SINGLE KEY, DOUBLE KEY)
6.2.4.1 SINGLE TAPERED KEYSET DESIGN
6.3 PRESS OR DRIVE FITTING
6.3.1 CYLINDRICAL BEARINGS
6.3.2 SINGLE TAPERED KEYSET DESIGN
6.4 ALTERNATIVE METHODS - BONDING
6.4.1 DIMENSIONING FOR BONDING
6.4.2 TG-75
6.4.3 FILLING RECESSES
6.4.4 CHOCKING COMPOUNDS
6.4.4.1 BONDING DIRECTLY INTO THE HOUSING USING CHOCK
6.4.4.2 MAKING A HOUSING FROM CHOCK
6.4.4.3CHOCKING STERN TUBES OR BEARING CARRIERS
6.5 INSTALLING CARRIERS FOR SINGLE TAPERED KEYSET DESIGN
6.6 REMOVAL OF THORDON BEARINGS
6.6.1 GENERAL
6.6.2 REMOVAL OF SINGLE TAPERED KEYSET BEARINGS
WARRANTY
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Marine Bearing Installation Manual A4

Marine Bearing Installation Manual A4

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Published by mkm123

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Published by: mkm123 on Feb 21, 2012
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12/20/2012

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