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Culture Documents
2.
3.
Tnh hnh sn xut bia nng cao trn th gii v Vit Nam ........... 12
1.2.
1.3.
a im xy dng nh my ................................................................... 18
2.2.
2.3.
2.4.
3.2.
3.3.
Lp k hoch sn xut............................................................................. 69
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4.3.
5.2.
6.2.
6.3.
6.4.
7.2.
7.3.
7.4.
8.2.
8.3.
Mc ch v ngha................................................................................ 164
9.2.
9.3.
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LI CM N
Em xin gi li cm n chn thnh ti ton th cc thy c gio trong khoa
Cng ngh sinh hc Mi trng trng i hc dn lp Phng ng to
iu kin cho em c hc tp v nghin cu trong mt mi trng hc tp
khoa hc, gip cho em c nhng kin thc vng vng trc khi bc vo i.
c bit em xin chn thnh cm n s ch bo tn tnh ca c gio GS.TS
Nguyn Th Hin c l ngi trc tip hng dn, ch bo cho em trong sut
qu trnh hon thnh n tt nghip ny.
ng thi em cng xin gi li bit n su sc n gia nh em v bn b
nhng ngi lun ng sau gip , chia s vi em nhng kh khn v thun li
trong thi gian qua.
ti tt nghip ca em l Thit k nh my bia nng sut 50 triu
lt/nm, t nu v ln men bia nng cao 14oBx, s dng 50% nguyn liu
thay th, trong 25% l i mch Vit Nam v 25% l ng. y l bn
n c khi lng cng vic tng i ln, nhng do thi gian thc hin cn hn
ch nn chc chn khng trnh khi nhng thiu st. V vy em rt mong nhn
c s ng gp kin ca cc thy c gio v bn b bn n ca em
c hon thin hn.
Em xin chn thnh cm n!
H Ni, ngy 17 thng 5 nm 2008
Sinh vin thc hin
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M U
Bia l loi nc gii kht c truyn thng lu i, c gi tr dinh dng
cao v c cn thp, mi v thm, ngon v b dng. Cng ngh sn xut bia
kh c bit, bi vy n mang li cho ngi ung mt cm gic rt sng khoi
v hp dn. Trong bia c cha h enzym phong ph v c bit l enzym kch
thch cho s tiu ha. V vy ung bia vi mt lng thch hp khng nhng c
li cho sc khe, n cm ngon, d tiu ha, m cn gim c s mt mi sau
mt ngy lm vic mt nhc. Khi i sng kinh t x hi pht trin, nhu cu tiu
th bia ca con ngi ngy cng tng, thm tr tr thnh loi nc gii kht
khng th thiu hng ngy i vi mi ngi dn phng Ty.
So vi nhng loi nc gii kht khc, bia c cha mt lng cn thp (3
8o) v nh c CO2 gi c trong bia nn to nhiu bt khi rt, bt l c tnh
u vit ca bia, l yu t phn bit bia vi nhng loi nc gii kht khc. V
mt dinh dng, mt lt bia c cht lng trung bnh tng ng vi 25 gram
tht b hoc 150 gram bnh m loi mt, hoc tng ng vi nhit lng l
500 kcal, bng 2/3 nng lng c cung cp t cng mt th tch sa. Ngoi
ra, trong bia cn cha vitamin B1, B2, B5, B6, rt nhiu vitamin PP v cc axit
amin cn thit cho c th, cc cht khong v nguyn t vi lng khc. Chnh v
vy t lu bia tr thnh th ung quen thuc c rt nhiu ngi a
thch.
Trong nhng nm gn y, nhu cu ung bia ca con ngi ngy mt
tng nhanh, cng vi s pht trin ca ngnh cng ngh sinh hc, cng ngh sn
xut bia c nhng bc tin nhy vt. Nhiu ci tin v cng ngh c
p dng vo sn xut bia, nng cao cht lng sn phm, nng cao hiu qu
s dng thit b, v mang li hiu qu kinh t cao. Ngy nay ngnh sn xut bia
Vit Nam cng nh cc nh my bia lin doanh hay cc hng bia nc ngoi
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Xy dng c s l thuyt:
Cc bn v:
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MSSV: 504301019
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MSSV: 504301019
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10
MSSV: 504301019
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MSSV: 504301019
3. Tnh hnh sn xut bia nng cao trn th gii v Vit Nam
a. Tnh hnh sn xut trn th gii
Cng ngh ln men bia nng cao l qu trnh sn xut v ln men dch
ng c nng cao hn so vi cc phng php sn xut bia truyn thng.
Bia nng cao c th c pha long sau khi ln men bng nc v trng
c kh oxy hoc pha trn vi cc loi nc qu to ra nhiu loi bia khc
nhm p ng th hiu ngy cng tng ca ngi tiu th.
Bng1: Sn phm bia c sn xut bng cng ngh ln men bia
nng cao mt s nc trn th gii [6]
STT
Tn thng mi
Trn Th Thu H
Hm lng
12
Nhit ln
Xut x
MSSV: 504301019
men (oC)
12,0
10
Php
9,6
13
Anh
Bush 12%
9,6
10
9,6
9,8
10 13
Anh
Kasteel Bier
9,2
12 13
Eku 28
8,8
8,8
10 13
Anh
8,7
10
Borve Ale
8,1
10 - 13
Scotlen
11
8,0
10 14
12
8,0
13
Thy in
13
8,0
13 18
Anh
14
7,3
13
15
7,2
10 14
Nht
Style Tripel
16
7,2
10
17
7,1
13 18
7,0
7 10
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13
MSSV: 504301019
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14
MSSV: 504301019
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15
MSSV: 504301019
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16
MSSV: 504301019
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17
MSSV: 504301019
1.3. a im xy dng nh my
a im c chn xy dng nh my cn p ng c nhng yu
cu sau:
Ph hp vi quy hoch chung ca thnh ph.
Gn ngun cung cp nguyn liu v ni tiu th sn phm.
Thun tin v giao thng.
m bo cc ngun in, nc, nhin liu.
Vn cp thot nc d dng.
Ngun nhn lc khng qu khan him.
Qua kho st v tm hiu em chn a im xy dng nh my bia th x
Phong Th, tnh Lai Chu.
1.3.1. Giao thng vn ti
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MSSV: 504301019
Trn Th Thu H
19
MSSV: 504301019
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20
MSSV: 504301019
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21
MSSV: 504301019
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MSSV: 504301019
% Cht kh
Tinh bt
58
ng kh
ng sacharose
Pentose ha tan
Xenlulose
10
Cht bo
2,5
Cht khong
2,5
m formol
0,7 1
2,5
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23
MSSV: 504301019
Bng 2.2: Sn lng thu hoch hoa houblon cc nc trn th gii [1]
Quc gia
26,2
29,0
Trung Quc
20,0
Cng ha Czech
6,8
Anh
2,0
Ton th gii
102,21
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Ging hoa
Sn lng (tn)
Challenger
520,8
Golding
501
Northdown
461,3
Target
344
Fuggle
217,5
Progress
140,6
Yeoman
84
WGV
84
Bram Cross
63
Cc loi khc
37,6
24
MSSV: 504301019
Hm lng (%)
Nc
10 11
Nha ng tng s
15 20
Tinh du
0,5 1,5
Tanin
2 5
Monosaccarit
Pectin
Amino axit
0,1
Protein
15 17
Lipit v sp
Cht tro
58
40 - 50
khc
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MSSV: 504301019
Dng cnh: s dng trc tip hoa ti. Hoa c mu xanh hi vng, cnh
hoa phi c mu sng ng, hoa c cng nhiu lupulin cng tt. Cn phn bit hoa
thm, hoa c ng cao v ng thp. Cc loi hoa thm c c trng
bi cng v mi thm d chu hn, lng tinh du cao hm, nhng hm
lng axit ca chng thp hn so vi cc loi hoa ng, hoa thm vn c
bn vi gi cao hn. Cc loi hoa ng c c trng bi hm lng axit
cao hn. Tuy nhin hin nay s lng cc nh my s dng hoa houblon ti
gim lin tc khi xut hin cc ch phm hoa houblon.
Dng vin: C mu xanh, dng vin tr, c ng knh 5 mm (hm lng
cht ng 8%). Trong qu trnh nu dng hoa vin ny thng c dng vi
hm lng ln v cho vo giai on u l 1/2 v gia qu trnh nu hoa l 1/2
cn li. C hai loi hoa vin l hoa vin 90 v hoa vin 45.
+ Hoa vin 90: 90 c ngha l 90kg cha tt c cc thnh phn trong hoa
gc c ch bin t 100kg hoa ti.
+ Hoa vin 45: l loi hoa vin giu lupulin trong cha ton b nha
v tinh du c trong ht lupulin.
Bng 2.5: So snh thnh phn ca cc loi hoa vin vi hoa cnh [1]
Cc ch tiu
Loi 90
Loi 45
90-96
44-52
20-30
10-25
100-106
200-220
100
50
100
50
100
50
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MSSV: 504301019
Mc ch
Lng d (mg/l)
Cl2
Kh trng
1,2
0,3
ClO2
Kh trng
0,4
0,3
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27
MSSV: 504301019
Kh trng
10
0,5
Ag
Kh trng
0,03
H2O2
Oxy ha
17
0,1
KMnO4
Oxy ha
0,5
O2
Oxy ha
0,05
SO3
Gim ti thiu
Na2S2O3
6,7
2,8
2.2.4. Nm men
Nm men s dng trong ln men bia l loi vi sinh vt n bo thuc
ging Saccharomyces c nhit sinh trng l 25 30oC nhng c th pht
trin c 2 3oC v chu n -180oC, nhit khng kh lng vn sng.
Giai on u ln men cn c
oxy dm man sinh trng,
pht trin tng sinh khi sau
oxy cn dn chuyn sang pha
ym kh.
Chng nm men c s
dng ln men y l
Saccharomyces carlsbergensis l
loi nm men hiu kh ty tin.
Trong iu kin hiu kh c cung cp oxy nm men thc hin qu trnh h
hp v tng sinh khi, cn trong iu kin ym kh chng thc hin qu trnh ln
men. Loi nm men pht trin tt ngay nhit thp khong 6 7oC.
2.2.5. Nguyn liu thay th
Theo ti liu ca hip hi bia Chu M, nguyn liu thay th c nh
ngha l ngun cacbonhidrat c thnh phn v tnh cht ph hp dng b
sung v thay th nguyn liu c bn trong sn xut bia l malt i mch. Xut
pht im ca vic s dng nguyn liu thay th Chu u l nhm gim lng
malt a vo sn xut v thu sn xut lc nh vo lng malt. Nguyn liu
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28
MSSV: 504301019
Trn Th Thu H
29
MSSV: 504301019
Malt i mch l nguyn liu chnh cho sn xut bia. i mch sau khi
la chn c a vo ny mm, sy kh to ra malt. Ty theo yu cu ca
cng ngh sn xut bia, cht lng bia m ngi ta la chn cng ngh sn xut
malt thch hp. Ni chung qu trnh sn xut malt l qu trnh tiu tn nng
lng v nhn cng. Do nhu cu h gi thnh sn phm m cc nh sn xut bia
Anh v Ailen bt u s dng i mch vo sn xut bia nm 1940. T l cht
chit ca dch ng t i mch lc khng vt qu 20%.
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MSSV: 504301019
Vng sng
Hnh dng ht
Hnh elip, ht mp
Ch tiu c hc
Kch thc ht (di - rng) (mm)
9,5 3,7
50,1
670
Ch tiu ha l
m (%)
10,1
8,5
64,5
11,6
1,80
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31
MSSV: 504301019
69,7
3,2
Nhit h ha (oC)
58
Hot lc WK
41,5
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32
MSSV: 504301019
ng
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33
MSSV: 504301019
n v tnh
ng tinh luyn
Hm lng ng saccaroza
OS hoc OZ
99,85
Hm lng ng kh
% khi lng
0,030
Tro dn in
% khi lng
0,015
% khi lng
0,040
mu
IU
20
Asen (As)
mg/kg
ng (Cu)
mg/kg
1,5
Ch (Pb)
mg/kg
0,5
D lng SO2
mg/kg
S vi khun a nhit
10g
200FU
Tng s nm men
10g
10FU
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34
MSSV: 504301019
10g
10FU
Trn Th Thu H
35
MSSV: 504301019
Trn Th Thu H
36
MSSV: 504301019
Malt
i mch
Vit Nam
Nghin
Nghin
Ha malt
Ha bt
Nc
H ha v dch
ha
ng ha
Termamyl
Neutrase
Lc dch
ng
Dch u
Ra b
Dch ra b
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37
Nc
MSSV: 504301019
Hoa
houblon
Cn
Nu hoa
ng
Lng trong
Dch
Men ging
Nhn ging
Lm lnh
nhanh
Men
Ln men
chnh
Nm men
Thu hi
CO2
Ln men ph
X l
Lc trong bia
CO2 tinh
khit
Trn Th Thu H
Bo ha CO2
38
X l li
Thc n
gia sc
MSSV: 504301019
Thng cha
sn phm
Chit bock
Chit chai
dp np
Bo qun lnh
Thanh trng
Bia hi
thnh phm
Kim tra dn
nhn
V sinh
Chai
Xp kt
Bia chai
thnh phm
a. Nghin malt
Mc ch: nghin nh malt khi ng ha thu c nhiu cht ha tan
(cht chit) nht, c li cho sn xut v cht lng sn phm, hn ch cc cht
khng c li tan vo dch ng v s dng tt nht cc thnh phn ca malt
(cht ha tan, v...).
Cch tin hnh:
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39
MSSV: 504301019
Qu trnh nu
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40
MSSV: 504301019
100oC
o
58-60 C
78oC
30
72oC
38o
30 C/30
30
30
65oC
i mch v
cc enzym
52 C
Lc
30
20
30
30
o
38 C
Malt v
enzym
a. Ni h ha
Mc ch: Vic h ha tinh bt l rt cn thit cho enzym thy phn
hon ton tinh bt trong qu trnh ng ha. Qu trnh ny lin quan n ph
v cu trc tinh th amylopectin l ra cc ht tinh bt trong mi trng xung
quanh, tip ht trng n v nht tng ln. Sn phm ca qu trnh l cc
dextrin phn t lng thp, mt t glucoza...
Cch tin hnh: Sau khi v sinh thit b, kim tra ng ng, van x hi,
van x y, bm nc vo ni, bt cnh khuy, bt i mch xay nhit
thng, cho tip ch phm Termamyl 120L 0,1% v ch phm Cereflo 0,04%
vo. Cho CaCl2 vo gip cho cc enzym bn vng nhit v nng cao hiu
sut cc cht ha tan. dch nhit 30oC trong 30 pht enzym
glucanaza hot ng phn gii glucan (cc cu ni 1 4 glucozit) trong
i mch to thnh oligosaccarit c 3 5 n v glucoza. T s h thp
nht ca dch hm lm d dng s lc hay lng lc v sau. Cho H2SO4 iu
chnh pH = 5,2 5,6 lm gim nht ca cnh khuy. Ngm 38 40oC
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MSSV: 504301019
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42
MSSV: 504301019
Nhit ti u (topt) oC
pH ti u (topt)
amylaza
70 75
5,6 5,8
amylaza
60 65
4,8 5,2
proteaza
50 - 60
5,2 5,6
Lc dch ng
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MSSV: 504301019
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44
MSSV: 504301019
Nu hoa
Mc ch ca qu trnh nu hoa:
n nh thnh phn nc nha.
To mi thm cho nc nha.
To v ng cho bia.
Trch ly b sung cho nc nha mt s cht ha tan khc nh tinh
du, protein, keo, tanin.
Lm mt hot tnh enzym, ng t mt s protein lm cho bia sau
ny trong hn,
Thanh trng v c c nc nha n nng ng thch hp vi
tng loi bia.
Cch tin hnh:
Sau khi trn ln dch ng ban u vi dch ra b, dch c b sung
thm ng saccharose ta c hn hp cui cng, gi chung l dch ng
ngt, c c im sau:
V ngt, hng thm rt nh ca melanoit.
Rt c do cha nhiu cn, c bit l cc ht dng keo, nhng
phn t ny rt d b bin tnh v kt ta, tiu biu l nhng ht c phn t
lng cao cha nit.
Bia l loi ung c v ng du vi hng thm rt c trng v bn
sinh hc cao. dch ng ngt vi nhng tnh cht nu trn tr thnh hp
cht tin thn trc tip ca bia, iu cn thit l phi un si n vi hoa
houblon trong 1,5 2 gi. Qu trnh ny din ra nh sau: sau khi bm dch
ng t thng lc vo thit b un hoa, dch lc c nng ln nhit 76
78oC bng h thng gia nhit trung tm v gi nhit ny trong khong 10
Trn Th Thu H
45
MSSV: 504301019
Qu trnh lng
Lm lnh nhanh
Trn Th Thu H
46
MSSV: 504301019
Qu trnh ln men
Trn Th Thu H
47
MSSV: 504301019
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48
MSSV: 504301019
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49
MSSV: 504301019
CH3 C CH CH3
Diaxetyl
Trn Th Thu H
Axeton
50
MSSV: 504301019
Lc trong bia
Trn Th Thu H
51
MSSV: 504301019
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52
MSSV: 504301019
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53
MSSV: 504301019
Bo ha CO2
Trn Th Thu H
54
MSSV: 504301019
My xp kt vo
palet
Trn Th Thu H
My xp palet
My gp chai
ra khi kt
My ra chai
My ra kt
My kim tra
chai rng
My gp chi
vo kt
My chit chai
v ng nt
55
MSSV: 504301019
My kim tra
mc y vi
Thuyt minh s
Phn loi chai: Chai trc khi a vo sn xut cn phi phn loi
nhm loi b nhng chai khng ng chng loi, khng ng tiu chun v hnh
dng, kch thc, mu sc, loi b nhng chai st v, xc nhiu, loi b nhng
chai qu bn.
D kt ra khi palet: kt c gi trn palet c chng gi vi
nhau bng cc mc, trc khi dng xe nng a palet ln gong vo my d
palet cn phi tho cc mc ny ra. Ti my d palet, tng hng kt (9 kt/ln)
c d xung bn my v vn chuyn theo gong kt ti my gp chai ra khi
kt.
Gp chai ra khi kt: Khi kt mang chai c vn chuyn theo go
ng kt ti trc my gp chai ra khi kt, mi ln gp ti a 4 kt, khong 80
chai, cc u gp ht chai v t chng ln bn my. T bn my, chai theo go
ng chai n my ra chai.
My ra chai t ng bao gm nhiu khu vc phun tia dung dch
xt v nc sch trng chai. Ra chai l giai ong v cng quan trng v n
l khu u tin th hin cht lng sn phm. Chai sau khi ra phi m bo
cc yu cu sau:
+ Chai phi sch v mt ha l v m bo v mt an ton vi sinh.
+ Gim n mc ti thiu mc tiu hao nng lng v nc.
+ Gim vic s dng ha cht.
+ Gim thiu s nh hng n mi trng.
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MSSV: 504301019
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57
MSSV: 504301019
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58
MSSV: 504301019
H CIP gm bn thng:
Thng 1: NaOH 0,1%.
Thng 2: HNO3 0,1%.
Thng 3: nc Javen.
Thng 4: nc nng.
Cch tin hnh:
u tin bm nc nng ri x.
Trn Th Thu H
59
MSSV: 504301019
Trn Th Thu H
60
MSSV: 504301019
Trn Th Thu H
61
MSSV: 504301019
Trn Th Thu H
62
MSSV: 504301019
Trn Th Thu H
63
MSSV: 504301019
Trn Th Thu H
64
MSSV: 504301019
Trn Th Thu H
65
MSSV: 504301019
Trn Th Thu H
66
MSSV: 504301019
Lng bt tr lc diatomit
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MSSV: 504301019
B hoa
Bia hi:
Lng cht kh khng ha tan trong hoa cnh v trong hoa vin l 60%,
b c m 85%, cao hoa c lng b khng ng k nn b hoa ch yu l b
hoa vin nn lng b hoa s l:
204,77 x 0,6 / (1 0,85) = 819,08 (g) = 0,82 (kg)
Bia chai:
Lng cht kh khng ha tan trong hoa cnh v trong hoa vin l 60%,
b c m 85%, cao hoa c lng b khng ng k nn b hoa ch yu l b
hoa vin nn lng b hoa s l:
347,49 x 0,6 / (1 0,85) = 1389,96 (g) = 1,39 (kg)
3.2.7.2.
Cn lng
Sa men
Lng CO2
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68
MSSV: 504301019
88 kg
Trn Th Thu H
69
MSSV: 504301019
Ma h
Ma thu
Ma ng
10
15
15
10
20
30
30
20
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70
MSSV: 504301019
Trn Th Thu H
n
v
kg
kg
kg
kg
Cho 100
kg NL
100
50
25
25
Cho 40
m3/m
8705,49
4352,75
2176,37
2176,37
Cho 200
m3/ngy
43527,47
21763,73
10881,87
10881,87
Cho 1 nm
sx
10881866,5
5440933,23
2720466,6
2720466,6
g
g
g
g
g
l
l
24,75
49,5
9,9
618,53
57,44
49,09
4,91
2154,61
4309,22
861,84
53846,1
5000,44
4273,53
427,35
10773,05
21546,1
4309,22
269230,43
25002,17
21367,63
2136,76
269361,9
5386523,9
1077304,8
67307608,6
6250544,1
5341908,2
534190,82
kg
l
l
l
l
l
346,81
508,71
490,91
468,82
461,78
459,48
30191,52
44285,71
42736,13
40813,09
40200,22
40 000
150957,6
221428,57
213680,68
204065,5
201001,1
200 000
37739401,1
55357142,8
53420170,6
51016366,3
50250282,9
50000000
kg
kg
kg
l
m3
m3
103,05
2,47
1,75
4,28
7,39
0,37
8971,01
215,02
152,35
372,6
643,33
32,21
44855,05
1075,13
761,73
1862,98
3216,68
161,05
11213763,4
268782,1
190432,66
465743,88
804169,9
40262,9
l
l
l
99
198
300,58
8618,44
17236,88
26166,97
43092,19
86184,38
130834,86
10773047,7
21546095,6
32708714,2
71
MSSV: 504301019
Trn Th Thu H
n
v
kg
kg
kg
kg
Cho 100
kg NL
100
50
25
25
Cho 40
m3/m
2163,74
1081,87
540,94
540,94
Cho 200
m3/ngy
10818,71
5490,35
2704,68
2704,68
Cho 1 nm
sx
2704676,4
1352338,2
676169,1
676169,1
g
g
g
g
g
l
l
24,75
49,5
9,9
204,77
19,01
49,09
4,91
535,53
1071,05
214,21
4430,69
411,33
1062,18
106,22
2677,63
5355,26
1071,05
22153,46
2056,64
5310,9
531,1
669407,4
1338814,8
267762,96
5538365,83
514158,98
1327725,6
132772,56
kg
l
l
l
l
l
346,81
516,93
409,91
468,82
461,78
459,48
7504,07
11185,03
8869,39
10144,05
9991,72
9941,96
37520,35
55925,13
44346,96
507202,55
49958,62
49709,79
9380088,17
13981283,6
11086738,9
12680063,8
12489654,6
12427447,1
kg
kg
kg
l
m3
m3
103,05
4,78
1,75
4,28
7,39
0,37
2229,73
103,43
37,86
92,61
159,9
8,01
11148,68
517,13
189,33
463,04
799,5
40,03
2787169,01
129283,53
47331,83
115760,15
199875,58
10007,3
l
l
l
99
198
300,58
2142,1
4284,21
6503,77
10710,52
21421,04
32518,86
2677629,6
5355259,2
8129716,3
72
MSSV: 504301019
Trn Th Thu H
n
v
kg
kg
kg
kg
Cho 100
kg NL
100
50
25
25
Cho 40
m3/m
7437,85
3718,92
1859,46
1859,46
Cho 200
m3/ngy
37189,24
18594,62
9297,31
9297,31
Cho 1 nm
sx
9297309,4
4648654,67
2324327,34
2324327,34
g
g
g
g
g
l
l
24,75
49,5
9,9
347,49
32,27
49,09
4,91
1840,87
3681,73
736,35
25845,77
2400,19
3651,24
365,12
9204,34
18408,67
3681,73
129228,88
12000,97
18256,2
1825,62
2301084,1
4602168,13
920433,6.
32307220,3
3000241,73
4564049,16
456404,91
kg
l
l
l
l
l
346,81
516,93
409,91
468,82
461,78
459,48
25795,2
38448,5
30488,48
34870,12
34346,49
34175,42
128976
192242,32
152442,4
174350,6
171732,46
170877,1
32243998,6
48060581,3
38110600,8
43587645,7
42933115,1
42719277,0
kg
kg
kg
l
m3
m3
103,05
2,32
1,75
4,28
7,39
0,37
7664,7
172,56
130,16
318,34
549,66
27,52
38323,51
862,79
650,8
1591,7
2748,28
137,6
9580877,29
215697,57
162702,9
397924,84
687071,16
34400,04
l
l
l
99
198
300,58
7363,46
14726,94
22356,68
36817,34
73634,7
111783,4
9204336,26
18408672,5
27945852,5
73
MSSV: 504301019
4352,75 kg
Lng i mch
2176,37 kg
Lng ng
2176,37 kg
Enzym Termamyl
2154,61 g
Enzym Neutrase
4309,22 g
Enzym Cereflo
861,84 g
53846,1 g
5000,44 g
4273,53 lt
Men sa
427,35 lt
Nc dng h ha
8618,44 lt
Nc dng ng ha
17236,88 lt
CO2 cn b sung
32,21 m3
Trn Th Thu H
74
MSSV: 504301019
My nghin malt
Nu nghin m th phi nghin tng m v do khi tnh nng sut my
S i trc l 2
Cng sut ng c: 6 kw
S lng l 1 my
4.1.4.
My nghin i mch
Trn Th Thu H
75
MSSV: 504301019
Chn ni h ha
Lng i mch s dng cho mt m nu ln nht l 2176,37 (kg), tn
Trn Th Thu H
76
MSSV: 504301019
H = 0,6D
h1 = 0,2D
h2 = 0,15D
/4 +
+ 3(D/2)2]/6 +
+ 3(D/2)2]/6
D=
= 2,85 (m)
ngoi ca thit b h ha l:
Dn = D + (50 x 2) = 2900 + (50 x 2) = 3000 (mm) = 3 (m)
Gi Hl l chiu cao phn 2 v:
Hl = 0,8H = 0,8 x 1,74 = 1,392 (m)
Chn khong cch t nn nh n y thit b l 1m. Khi chiu cao
tng th ca ni s l:
2,76 + 1 = 3,76 (m)
Chn cnh khuy cong c ng knh bng 0,8D = 0,8 x 2,9 = 2,32 (m)
Trn Th Thu H
77
MSSV: 504301019
2900
3000
2760
1392
1000
3760
B dy thp ch to (mm)
450
400
2320
S lng ni (chic)
Trn Th Thu H
78
MSSV: 504301019
Chn ni ng ha
Lng dch cho bm sang ni ng ha (bay hi 5%) l:
10773,03 x 0,95 = 10234,37 (kg)
Lng malt s dng cho mt m nu ln nht l 4352,75kg. Tn tht
/4 +
+ 3(D/2)2]/6 +
+ 3(D/2)2]/6
D=
= 4,00 (m)
Trn Th Thu H
79
MSSV: 504301019
4000
4100
3800
1920
1000
4800
B dy thp ch to (mm)
450
400
3200
S lng ni (chic)
Trn Th Thu H
80
MSSV: 504301019
4.1.7.
Chn thng lc
Khi dng thng lc th 1kg nguyn liu s cho 1,2 lt b cn cha nhiu
nc. Vy lng b lc s l:
(2154,61 + 4309,22) x 1,2 = 7756,6 (l) = 7,76 (m3).
Mun qu trnh lc xy ra bnh thng th chiu cao ca lp b phi vo
khong 0,4 0,6 (m). Chn h = 0,5m
Din tch y ca thng lc s l:
S = 7,76 / 0,5 = 15,52 (m2)
Lng dch ng em i lc l 27,95 (m3).
Chiu cao lp dch trong thng l: 27,95 / 15,52 = 1,8 (m)
H s y ca thng ch 70%. Do chiu cao thc phn tr ca thng
( c khong cch gia y v sng lc, thng khong cch l 1015 mm).
Hthc= (1,8 / 0,7) + 0,015 = 2,6 (m)
Vy ng knh thng lc l
S=
D2/4 D =
Trn Th Thu H
= 4,44 (m)
81
MSSV: 504301019
4.1.8.
15,66
4500
2600
500
675
Chn ni nu hoa
Th tch dch sau khi nu hoa ca mt m l: 42582,92 (lt)
Trong qu trnh nu tn tht do bay hi l 5% so vi tng lng dch
Trn Th Thu H
82
MSSV: 504301019
/4 +
+ 3(D/2)2]/6 +
+ 3(D/2)2]/6
D=
= 4,61 (m)
Trn Th Thu H
83
MSSV: 504301019
4700
4800
4460
2256
1000
5460
B dy thp ch to (mm)
450
400
3760
S lng ni (chic)
4.1.9.
Trn Th Thu H
84
MSSV: 504301019
/4 +
[h2 + 3(D/2)2]/6
D=
= 4,64 (m)
Chn
Vy
4700
4800
3525
1000
4525
B dy thp ch to (mm)
S lng ni (chic)
Trn Th Thu H
85
MSSV: 504301019
4.1.10.
Thit b un nc nng
/4 +
[h2 + 3(D/2)2]/6
Trn Th Thu H
86
MSSV: 504301019
D=
= 2,83 (m)
Chn
Vy
2900
3000
6235
4640
1000
7235
B dy thp ch to (mm)
S lng ni (chic)
4.1.11.
Trn Th Thu H
87
MSSV: 504301019
Chn bm
Trn Th Thu H
88
MSSV: 504301019
Nhit u ra ca nc cp 1 l 60oC
Thit b ln men
Thng ln men c cu to bng thp khng g, thn hnh tr, y cn, np
Trn Th Thu H
89
MSSV: 504301019
D2
h4 = 0,1D
Vd = Vtr + Vcn
Vd =
D=
Chn
= 4,63 (m)
D = 4,7m
h2 = 4,7 x 2 = 9,4 (m)
h1 = 0,866 x 4,7 = 4,07 (m)
h4 = 0,1 x 4,7 = 0,47 (m)
Mt khc phn nh ca thit b c th tch bng 25% th tch hu ch nn:
Vtrng = 0,25 x Vd = 0,25 x 178,42 = 44,61 (m3)
Th tch thc t ca thng ln men l:
Vtt = Vd + Vtrng = 1,25Vd = 1,25 x 178,42 = 223,03 (m3)
Chiu cao phn khng cha dch l:
h3 = (Vtrng x 4)/ D2 = (44,61 x 4)/ 3,14 x 4,72 = 2,57 (m)
Chiu cao ca thng ln men l:
H = h 1 + h 2 + h 3 + h4
H = 4,07 + 9,4 + 2,57 + 0,47 = 16,51 (m)
Thng c lm bng thp khng g c chiu dy l 10mm. B dy ca
Trn Th Thu H
90
MSSV: 504301019
Trn Th Thu H
91
MSSV: 504301019
Thit b gy ging cp 2
D2
h4 = 0,1D
V2 = Vtr + Vcn
V2 =
D=
= 2,6 (m)
h2 = D = 2,6 (m)
h4 = 0,1D = 0,26 (m)
h1 = 0,866D = 2,25 (m)
Mt khc phn nh ca thit b c th tch bng 20% th tch hu ch nn:
Vtrng = 0,2 x V2 = 0,2 x 17,84 = 3,57 (m3)
Trn Th Thu H
92
MSSV: 504301019
2600
2900
5780
1000
6780
B dy thp ch to (mm)
150
S lng ni (chic)
4.2.2.2.
Thit b gy ging cp 1
Trn Th Thu H
93
MSSV: 504301019
D2
h4 = 0,1D
V1 = Vtr + Vcn
V1 =
D=
= 1,8 (m)
h2 = D = 1,8 (m)
h4 = 0,1D = 0,1 x 1,8 = 0,18 (m)
h1 = 0,866D = 0,866 x 1,8 = 1,56 (m)
Mt khc phn nh ca thit b c th tch bng 20% th tch hu ch nn:
Vtrng = 0,2 x V1 = 0,2 x 5,95 = 1,19 (m3)
Th tch thc ca thng nhn ging cp 1 l:
Vtt = 1,2V1 = 1,2 x 5,95 = 7,14 (m3)
Chiu cao phn tr khng cha dch (h3) l:
h3 = (Vtrng x 4)/
Trn Th Thu H
94
MSSV: 504301019
1800
2100
4010
1000
4010
B dy thp ch to (mm)
150
S lng ni (chic)
4.2.3.
Thit b ra sa men
Mt ngy ta sn xut ra 200 m3 bia nng cao v cho ra 4m3 sa men.
ra 1 lt sa men cn dng 3 lt nc. Do ta chn thng cha nc
/4 +
[h2 + 3(D/2)2]/6
Vt = 0,83D3 = 20 (m3)
D=
= 2,88 (m)
H = D = 2,88 (m)
Trn Th Thu H
95
MSSV: 504301019
My lc bia Filter
Lng bia ti a cn lc cho mt ngy l: 204065,5 (lt) = 204,06 (m3).
Lng bia mi m l: 40813,09 (lt) = 40,8 (m3), thi gian lc l 75 pht,
Trn Th Thu H
/4 +
+ 3(D/2)2]/6 +
96
+ 3(D/2)2]/6
MSSV: 504301019
o D=
= 3,36 (m)
4.2.6.
3400
3500
7990
5440
1000
8990
B dy thp ch to (mm)
Trn Th Thu H
97
MSSV: 504301019
Bia chai:
i vi bia chai mt ngy sn xut c 170877,1 (lt) = 170,88 (m3) bia
Trn Th Thu H
98
MSSV: 504301019
/4 +
[h2 + 3(D/2)2]/6
D=
= 3,1 (m)
Bm men ging
Lng men ging cn cung cp cho mt thng ln men (5 m nu) l:
Bm lc
Lng bia non cn lc trong mt ngy l 204065,5 (lt) = 204,07 (m3)
Thi gian cn lc l 3 ca/ngy, mi ca 4 gi
H s s dng bm l 80%
Vy nng sut thc ca bm l:
N = 204,07 / (3 x 4 x 0,8) = 21,26 (m3/h)
Chn bm c nng sut l 22m3/h
S lng bm l 1 chic.
4.2.9.
Bm bt tr lc trong qu trnh lc
Chn loi bm Piston c:
Trn Th Thu H
99
MSSV: 504301019
S lng l 1 chic.
Bia hi
4.3.1.1.
My ra bock
My ra bock cao nht trong mt ngy l 200.000 (lt), chn loi bock
cha 50 lt. Vy s lng bock s dng trong mt ngy l:
200.000 / 50 = 4000 (bock)
Mi ngy lm vic 3 ca, mi ca lm vic 4 gi, h s s dng ca my l
80%. Vy nng sut ca my l:
N = 4000 / (4 x 3 x 0,8) = 416,67 (bock/gi)
Chn nng sut l N = 420 bock/gi
Cng sut ng c 4kw
Nhit nc nng: 50 55oC
Lng tn hao nc nng l 5 m3/h.
4.3.1.2.
My chit bock
Lng bia cn chit bock trong mt ngy l 49709,79 (lt) = 49,7 (m3).
My lm vic mi ngy 3 ca, mi ca 4 gi, h s s dng my l 0,75. Vy nng
sut ca my chit bock l:
N = 49,7 / (4 x 3 x 0,75) = 5,52 (m3/h)
Chn my chit bock c cc thng s sau:
Nng sut 8 m3/h
S vi chit: 3 vi
Khong cch gia cc vi l 1,5 m
p sut d l 0,7 atm
Cng sut ng c l 0,8 kw
S my cn dng l 1 chic.
4.3.2.
Bia chai
Trn Th Thu H
100
MSSV: 504301019
My chit chai
S vi chit: 36 vi
Cng sut ng c: 3 kw
S lng my l 1 chic
4.3.2.2.
My ra chai
S lng my 1 chic
4.3.2.3.
My dp nt chai
S ng ng cng 1 lc l 16 ng
S lng my l 1 chic
4.3.2.4.
My thanh trng
Trn Th Thu H
101
MSSV: 504301019
My dn nhn
S lng my l 1 chic
Bng 4.1: Cc thit b chnh cho phn xng sn xut bia nng sut 50 triu
lt/nm t nu v ln men bia nng cao 14oBx
STT
Thit b
lng
Cng sut
Nng sut
(kw/h)
My nghin malt
2500 kg/h
My nghin i mch
1500 kg/h
Gu ti
Ni h ha
5500 kg/h
Dt=2900, Dn=3000,
m3/m
H=2760
5
Ni ng ha
Dt=4000, Dn=4100,
Thng lc
Trn Th Thu H
D=4500, H=3775
102
39,24
m3/m
H=3800
6
14,25
MSSV: 504301019
Ni nu hoa
Dt=4700, Dn=4800,
9,5
m3/m
H=4460
8
Ni un nc nng
59,76
36,87 m3/h
Dt=2900, Dn=3000,
H=6235
9
10
Dt=4700, Dn=4800,
53,22
H=3525
m3/m
60 m3/h
nhanh
11
Thit b ln men
24
tank
12
Thng gy men cp 1
Dt=4700, Dn=5000,
223,03
H=16510
m3/m
Dt=1800, Dn=2100,
7,14
m3/m
H=5010
13
Thng gy men cp 2
14
Thit b ra sa men
15
My lc bia Filter
16
bo ha CO2
Dt=2600, Dn=2900,
21,4
H=5780
m3/m
D=2880, H=3168
20 m3
5
Dt=3400, Dn=3500,
40,8 m3/h
62,5
m3/m
H=7990
17
My ra bock
420 bock/h
18
My chit bock
0,8
8 m3/h
19
My chit chai
20000
chai/h
20
My thanh trng
20000
chai/h
21
My dn nhn
0,9
20000
chai/h
Trn Th Thu H
103
MSSV: 504301019
Trn Th Thu H
104
MSSV: 504301019
5.2.1.1.
Phn xng nu
Ni h ha: D = 3 m
Ni ng ha: D = 4,1 m
Ni nu hoa: D = 4,8 m
Thng un nc nng: D = 3 m
Tng ng knh ca cc thit b l:
Trn Th Thu H
105
MSSV: 504301019
Bc ct 6 (m)
Tng dy 220 mm
Trn Th Thu H
106
MSSV: 504301019
Khong cch gia cc tank theo chiu di, chiu rng u cch nhau 1m
v tank ngoi cch mp ngoi 1m
Cc thit b nh thng cha sn phm, thng cha nc pha, thng
nhn men ging cp 1, thng nhn men ging cp 2, h thng CIP, thit b ra
sa men, my lc bia c sp xp cho vo nh c mi che ca cng phn
xng ln men. Chiu rng ca nh khong 9m.
Trong phn xng ln men c ng i rng khong 5m v 1m dnh cho
cu thang.
Chiu di ca phn xng ln men l:
(4,7 x 6) + (1 x 7) + 4 + 9 + 1 = 49,2 (m)
Chiu rng c sp xp thnh hng 4 tank, tank pha ngoi cch mp
ngoi 1m. Vy chiu rng ca phn xng ln men l:
(4,7 x 4) + (1 x 5) = 23,8 (m)
Do trong phn xng c b tr nh c mi che trong c b tr mt
phng tng hp (thay , cha mt s thit b lu ng...) c chiu di 6m nn
chiu di ca nh chnh l chiu rng ca phn xng ln men. Khong trng
ca khu cc tank ln men c lm ng i v din tch d phng. Vy ta chn
chiu rng phn xng ln men l 30m
Nh vy ta chn phn xng ln men vi cc thng s tng ng ph hp
vi kt cu xy dng nh sau:
Vi tank ln men ngoi tri th:
+ Dn ng bng thp panel lp ghp theo tiu chun, pha ngoi
dn ng thao tc l 1,1m; pha trong dn ng thao tc l 1,2m.
Trn Th Thu H
107
MSSV: 504301019
Tng dy 220 mm
Bc ct: 6 m
Trn Th Thu H
108
MSSV: 504301019
Tng dy 220 mm
5.2.3.
Nguyn liu chnh cho sn xut bia l 50% malt, 25% i mch v 25%
ng. Cc nguyn liu ny c ng vo cc bao 50kg, c mi 1m2 xp c
2 bao, xp cc bao 10 chng. Vy mi chng cha c lng nguyn liu l:
2 x 10 x 50 = 1000 (kg)
Lng nguyn liu cn dng ti a cho mt ngy l: 43527,47 (kg) (
tnh ton trong phn cn bng sn phm)
Din tch kho m bo cha nguyn liu cho nh my hot ng
trong 15 ngy.
Vy lng nguyn liu cn d tr trong 15 ngy l:
43527,47 x 15 = 652912,05 (kg)
H s s dng kho l 85%. Vy din tch kho cn cha l:
= 768,13 (m2)
Vy ta xy dng kho c kch thc nh sau:
5.2.3.2.
Kho sn phm
Trn Th Thu H
109
MSSV: 504301019
5.2.3.3.
Phn xng c in
sau:
Dm mi bng khung thp lp ghp
Mi bng panel lp ghp theo tiu chun
Mng bng ct b tng ct thp, bc ct xy dng 6m.
Tng gch xy 220 mm
Nn phn xng bng b tng chu lc, c x l chng thm.
Nh c xy dng thong mt, c nhiu ca s thng gi v chiu
sng t nhin.
Trn Th Thu H
110
MSSV: 504301019
c thit k gn phn xng hon thin, mi tn, tng lng cao 2,4m.
Kho v chai c thit k vi din tch tng ng vi kho cha sn phm v
th kho v chai c c im sau:
5.2.3.5.
Gara t
5.2.3.6.
5.2.4.
Nh hnh chnh
5.2.4.2.
Hi trng, cu lc b
Trn Th Thu H
111
MSSV: 504301019
5.2.4.3.
Nh n
5.2.4.4.
5.2.4.5.
Nh xe p, xe my
5.2.4.6.
Nh v sinh, tm git
5.2.4.7.
Phng bo v
Trn Th Thu H
112
MSSV: 504301019
5.2.4.8.
Phng y t
Tn cng trnh
Di
Rng
Cao
Din tch
(m)
(m)
(m)
(m2)
Ghi ch
2916
Phn xng nu
24
18
432
54
30
16
1620
42
24
864
Cng trnh ph tr
5688
36
24
864
54
36
1944
Xng c in
24
18
432
54
36
1944
Gara t
24
12
4,8
288
18
12
4,8
216
1222
10
Nh hnh chnh
18
108
2 tng
11
Hi trng, cu lc b
24
18
432
2 tng
12
Nh n
18
3,6
162
13
18
4,2
162
14
Nh xe p, xe my
18
4,2
162
15
Nh v sinh, tm gi
18
3,6
108
16
Phng bo v
3,6
16
17
Trm y t
4,2
72
Trn Th Thu H
2 phng
9826
113
MSSV: 504301019
6.1.1.1.
x C2 (kcal/kgoC)
x C1 +
x 0,34 +
x 1 = 0,88 (kcal/kgoC)
Trn Th Thu H
114
MSSV: 504301019
6.1.1.2.
= 973213,45 (kcal)
Trn Th Thu H
115
MSSV: 504301019
C21 =
x C2 (kcal/kgoC)
x C1 +
x 0,34 +
x 1 = 0,87 (kcal/kgoC)
Trn Th Thu H
116
MSSV: 504301019
Q27 = W27 x i
Trong : i: hm nhit ca hi nc, i = 640 kcal/kgoC.
W23 : lng nc bay hi trong giai on ny, W21 = 3% G26
Q27 = 3%(30677,7 3% x 30677,7) x 640 = 571341,48 (kcal)
155333,44 + 571341,48
= 2562340,37 (kcal)
6.1.1.3.
= 2697200,4 (kcal)
Trn Th Thu H
x 0,34 +
117
x 1 = 0,91 (kcal/kgoC)
MSSV: 504301019
= 2587385,53 (kcal)
Nhit un nc nng
= 1306374,06 (kcal)
6.1.2.1.
Trn Th Thu H
118
MSSV: 504301019
gy men
Tnh lng hi
Lng hi v nhit c quan h theo cng thc sau:
D=
(kg hi)
Trn Th Thu H
119
MSSV: 504301019
Chn ni hi
Da vo hi cn cung cp ta chn ni hi c cc c im sau:
Trn Th Thu H
120
MSSV: 504301019
G=
(kg/h)
Trong :
K: l s ni hi
D: l nng sut ni hi
Ih: nhit hm ca hi p sut lm vic, Ih = 662 kcal/kg
In: nhit hm ca hi nc vo, In = 60 kcal/kg
q: nhit lng ring ca 1kg nguyn liu, q = 6500 kcal/kg
: h s hu ch ca ni, = 75%
G=
= 987,9 kg/h
= 1097,66 (kg/h)
Trn Th Thu H
121
MSSV: 504301019
l:
G21 =
Trn Th Thu H
= 117656,6 (kg)
122
MSSV: 504301019
G22 =
= 55367,68 (kg)
chim 5% thng, tc l:
0,05 x (17,84 + 5,95 + 16) = 1,99 (m3) = 1990 lt.
Vy lng nc dng cho nhn ging v ra sa men l:
V4 = 4000 + 1990 = 5990 (lt)
6.2.5.
Trn Th Thu H
123
MSSV: 504301019
Nc ra bock
Nc ra chai
Lng nc dng v sinh tank cha bia thnh phm chim 5% th tch
tank.
V54 = 4 x 0,05 x 62,5 = 12,5 (m3/ngy)
6.2.5.5.
Trn Th Thu H
124
MSSV: 504301019
Nc dng cho ni hi
Theo tnh ton th lng nc dng cho ni hi bng lng hi cung cp
cho nh my. Nhng thng tit kim, ta cn thu hi khong 80% lng
nc ngng. Vy lng nc dng cho ni hi bng 20% lng hi cung cp.
V6 = 4030,63 x 24 x 0,2 = 19347,02 (lt/ngy)
6.2.7.
60% bia chai v 40% bia hi nn ta c th tch nc dng pha trong mt ngy
l:
V7 = 100000 x 0,1456 + 100000 x 0,42 = 56560 lt/ngy
6.2.8.
38 lt/ngi/ngy.
Tng s ngi trong nh my l 250 ngi.
Vy tng lng nc cn dng l:
V8 = 250 x 38 = 9500 lt/ngy
6.2.9.
Trn Th Thu H
125
MSSV: 504301019
216 m2
Kch thc:
18 x 12 x 4,8 (m)
ni cn thit.
6.3.1.1.
Cch b tr n
+1
+1
Trn Th Thu H
126
MSSV: 504301019
+1 = 8 bng
n2 =
+1 = 6 bng
+1 = 9 bng
+1 = 3 bng
Trn Th Thu H
127
MSSV: 504301019
+1 = 13 bng
n2 =
+1 = 9 bng
+1 = 13 bng
n2 =
+1 = 9 bng
Kho sn phm
+1 = 19 bng
n2 =
+1 = 13 bng
Trn Th Thu H
+1 = 9 bng
128
MSSV: 504301019
+1 = 7 bng
+1 = 5 bng
+1 = 4 bng
+1 = 5 bng
+1 = 4 bng
+1 = 3 bng
n2 =
+1 = 3 bng
Trn Th Thu H
129
MSSV: 504301019
+1 = 19 bng
n2 =
+1 = 13 bng
+1 = 9 bng
n2 =
+1 = 5 bng
+1 = 7 bng
n2 =
+1 = 5 bng
Trn Th Thu H
130
MSSV: 504301019
+1 = 7 bng
n2 =
+1 = 5 bng
+1 = 7 bng
+1 = 3 bng
+1 = 9 bng
n2 =
+1 = 7 bng
Trn Th Thu H
131
MSSV: 504301019
+1 = 7 bng
+1 = 4 bng
+1 = 7 bng
+1 = 4 bng
+1 = 7 bng
+1 = 4 bng
Trn Th Thu H
132
MSSV: 504301019
+1 = 7 bng
+1 = 3 bng
+1 = 2 bng
n2 =
+1 = 2 bng
+1 = 4 bng
n2 =
+1 = 4 bng
Trn Th Thu H
133
MSSV: 504301019
S lng
(chic)
(kw/chic)
sut (kw)
Phn xng nu
48
0,1
4,8
27
0,1
2,7
117
0,1
11,7
117
0,1
11,7
Kho sn phm
247
0,1
24,7
Xng c in
63
0,1
6,3
Phn xng ni hi
20
0,1
Bi cha than
20
0,06
1,2
Trm bin th
0,1
0,9
10
247
0,1
24,7
11
Gara t
45
0,06
2,7
12
Nh x l nc
35
0,1
3,5
13
35
0,1
3,5
14
Nh hnh chnh
21
0,06
1,26
15
Hi trng, cu lc b
63
0,06
3,78
16
Nh n ca
28
0,06
1,68
17
28
0,06
1,68
18
Nh xe
28
0,06
1,68
19
21
0,06
1,26
20
Phng bo v
0,06
0,24
21
Phng y t
16
0,06
0,96
22
40
0,1
Tng (Pcs)
6.3.2.
116,94
Tnh ph ti sn xut
Gm cc my mc hot ng di tc dng ca ng lc
Trn Th Thu H
134
MSSV: 504301019
Tn thit b
Cng sut nh
S lng
mc (kw/chic)
Tng cng
sut (kw)
Gu ti
My nghin malt
My nghin i mch
Ni h ha
Ni ng ha
Thng lc
Ni nu hoa
9,5
9,5
My lc bia
My ra bock
10
My chit bock
0,8
0,8
11
My chit chai
12
My ra chai
13
My dp nt
14
My thanh trng
15
My dn nhn
0,9
0,9
16
Bm ly tm
15
75
17
My lnh
80
160
18
My nn
40
40
358,2
6.3.3.
Xc nh ph ti tnh ton
Trn Th Thu H
135
MSSV: 504301019
6.3.4.1.
cos =
Trong :
P: tng cng sut cc thit b tiu th in
Qpk: tng cng sut phn khng ca cc thit b tiu th in
Qpk = P1tg 1 + P2tg 2 + ....+ Pntg n
Thc t thng lm vic non ti nn h s cos c tnh nh sau:
cos =
Qpk = Ptt x tg
Vi cos = 0,65 th tg = 1,169
Qpk = 352,4 x 1,169 = 411,96 kw
Do :
Trn Th Thu H
136
MSSV: 504301019
cos =
6.3.4.2.
= 0,65
Chn my bin p
Sba =
= 648,78 KVA
TM 650/7
Cng sut
650 KVA
in p
7 KV
Tn hao khng ph ti
1,9 kw
6,2 kw
in p h
386/220
Kch thc
320 KVA
in p nh mc
400V
Tn s
50 Hz
Trn Th Thu H
137
MSSV: 504301019
cos = 0,8
6.3.6.
6.3.6.1.
in nng cho ng lc
Trn Th Thu H
138
MSSV: 504301019
A = Km x (Acs + Al)
Trong Km: h s tn hao trn mng h p, Km = 1,06
A = 1,06 x (378885,6 + 652497,12) = 1093265,68 kw/nm
Tnh kch thc cho trm bin th
Din tch:
36m2
ln men
Trn Th Thu H
139
MSSV: 504301019
28 calo
= 155,56 kcal
D(h2 + h3) +
Trn Th Thu H
D2 +
D2
140
MSSV: 504301019
x 4,72 +
x 4,72
= 228,79 (m2)
Q22 = 0,3 x 228,79 x (30 12) = 1235,46 kcal/ngy
6.4.2.3.
ln men ph
Lng nhit lnh cn h t 12oC xung 1oC c tnh l:
Q3 = G x C x (T2 T1)
Trong :
G: lng bia non c trong mt tank ln men (mt ngy) c hm lng cht kh
14oBx c d = 1,0568 kg/lt.
Do G = 204065,5 x 1,0568 = 215656,42 kg
T nhit ca bia non l:
C = C1 x X1 + C2 x X2
Trong :
C1: t nhit ca cht ha tan, C1 = 0,34 kcal/kgoC
C2: t nhit ca nc, C2 = 1 kcal/kgoC
X1: hm lng cht kh, X1 = 0,14
X2: hm lng ca nc trong bia, X2 = 1 0,14 = 0,86
Trn Th Thu H
141
MSSV: 504301019
Trn Th Thu H
142
MSSV: 504301019
D(h2 + h3) +
D2 +
D2
x 1,82 +
x 1,82
x 2,62 +
x 2,62
= 20,47 (m2)
F2 =
D(h2 + h3) +
D2 +
D2
6.4.6.
Trn Th Thu H
143
MSSV: 504301019
Qt = Q1 + Q2 + Q3 + Q4 + Q5 + Q6
= 15295359 + 242264,91 + 2374592,8 + 101685,45 + 3450742,95 + 850521,52
= 22315166,63 kcal/ngy
6.4.8.
Chn my lnh
S xi lanh: 6 xi lanh
Trn Th Thu H
144
MSSV: 504301019
m3).
Mi ln ta phi v sinh cho 5 thit b m thng CIP c h s cha
y l 85%. Vy th tch thc ca h thng CIP l:
VCIP = (59,76 x 5 x 0,06)/ 0,85 = 21,1 (m3)
Vy th tch mi thng l: 21,1 / 4 = 5,3 m3
Chn thng CIP thn hnh tr, y v np c hnh chm cu, lm
bng thp khng g vi cc thng s sau:
D: ng knh phn tr
H: chiu cao phn tr
h1: chiu cao phn y
h2: chiu cao phn nh
Chn H = 2D; h1 = 0,2D; h2 = 0,15D.
Th tch thit b c tnh theo cng thc:
Vt = Vtr + Vy + Vnh
Vt =
Vt =
Trn Th Thu H
/4 +
+ 3(D/2)2]/6 +
+ 3(D/2)2]/6
145
MSSV: 504301019
D=
= 1,48 (m)
1500
1600
3525
1000
4525
B dy thp ch to (mm)
STT
Tn thit b
STT
Tn thit b
Thng nc nng
Thng nc lnh
Trn Th Thu H
146
MSSV: 504301019
7.1.2.
Bm CIP
Lng CIP cn bm vo ni trong mt m l:
59,76 x 0,06 = 3,58 (m3)
Thi gian s dng bm l 10 pht.
H s s dng bm l 80%. Vy nng sut thc ca my l:
N = (3,58 x 60) / (0,80 x 10) = 26,89 (m3/h)
Chn bm c cng sut l 30 m3/h
S lng l 2 chic:
+ Mt chic cp CIP
+ Mt chic hi CIP
7.2. H thng CIP ca phn xng ln men
H thng CIP ca phn xng ln men gm 4 thng nh sau:
Thng NaOH 2%: 1 thng
Thng dung dch nc nng: 1 thng
Thng cha ha cht P3Trimetyl HC 2%: 1 thng
Thng cha dung dch axit HCl: 1 thng
Trn Th Thu H
147
MSSV: 504301019
D=
/4 +
+ 3(D/2)2]/6 +
+ 3(D/2)2]/6
= 0,97 (m)
Trn Th Thu H
148
MSSV: 504301019
1000
1100
1800
500
2300
B dy thp ch to (mm)
S lng ni (chic)
V sinh c nhn
Trn Th Thu H
149
MSSV: 504301019
V sinh thit b
Trn Th Thu H
150
MSSV: 504301019
Trn Th Thu H
151
MSSV: 504301019
7.4.4.
My nghin sng: Khi sa cha cn phi ngt cu dao in, trc khi lm
vic cho my chy khng ti 2 pht.
Thng xuyn kim tra cc thit b chu p, nhit k, cc ng ng dn
dch, tc nhn lnh.
Cc cng trnh xy dng phi ng tiu chun, m bo trong phng chy
cha chy v thng gi tt.
V phng chy, cha chy th mi phn xng phi c thit b cha chy
ti ch nh bnh CO2. Nh my phi c h thng thng tin bng loa truyn thanh
hay in thoi, thng xuyn ph bin tuyn truyn cc quy tc an ton lao
ng, phng chy cha chy...
Trn Th Thu H
152
MSSV: 504301019
Trn Th Thu H
153
MSSV: 504301019
Nc ra thit b
Nc thi cha cn
Nc thi ra bt tr lc
Nc trng ha cht ra
Trn Th Thu H
154
MSSV: 504301019
n v
pH
Gi tr
5,7 11,7
5,5 9,0
Nhu cu BOD
mg/l
800
50
Nhu cu COD
mg/l
2175
100
Cht rn l lng
mg/l
120
100
Nit tng s
mg/l
103
60
Photpho tng s
mg/l
4,3
48
mg/l
546
50 200
m3/hl
4,5
Ti trng nhim
kg BOD/hl bia
8.1.2.
Bi
Bi c th c to ra ti cng on tip nhn, vn chuyn v nghin malt
Kh thi t nh nu
Trn Th Thu H
155
MSSV: 504301019
Ting n
Nhn chung, nhng ting n ch yu to ra cc v tr nh sau:
Gn thit b ngng t hi
Gn my nn hi
gim ting n pht ra, c th s dng cc bin php:
18,86
Men tha
2,64
Cn nng
1,42
Cn ngui
0,22
Cn khong
0,62
Bi malt
0,12
Nhn / giy
0,29
0,04
Trn Th Thu H
156
MSSV: 504301019
Ba cng v ba caton ng hp
G vn
Lp xe c
Cht thi ca nh n
Bn vi
M v cht bo
Dung mi
Cc thnh phn ny lun lun c tp trung li mt cch ring r, c
bn hoc c loi b.
Phng php c hc
Phng php ny l giai on x l s b ban u, dng la cc tp
cht khng tan trong nc thi. Cc phng php thng dng l lc qua li,
lng cyclon thy lc, quay ly tm.
8.2.2.
Phng php ha hc v l hc
Phng php ny thng c s dng thu hi cc cht qu hay
Trn Th Thu H
157
MSSV: 504301019
S cng ngh
B chn rc
B iu ha, tuyn
ni v lng s b
B phn ng keo
t v b lng 1
B sinh hc hiu
kh
Thi ra ngoi
B kh trng
B lng 2
B chn rc:
Trn Th Thu H
158
MSSV: 504301019
B lng cui:
Nc thi qua giai on x l sinh hc hiu kh c a n b lng
cui nhm chn gi bn sinh ra trong giai on x l sinh hc. Lng bn hot
tnh c ti s dng mt phn, mt phn c ht nh k lm phn bn hoc
chn lp.
Trn Th Thu H
159
MSSV: 504301019
5,5 9
BOD:
< 100mg/lt
COD:
< 50mg/lt
SS:
< 100mg/lt
Mc tiu:
Nc thi sau quy trnh x l t tiu chun loi B (TCVN 5945
1995)
Chi ph vn hnh bo dng thp.
Quy trnh cng ngh n gin, d vn hnh. Trm x l gn, p
m quan.
Khng lm pht sinh cc tc ng khc gy nh hng ti mi
trng.
Nng cho php cc cht nhim trong nc thi (TCVN 5945
8.3.2.
1995)
n v
o
40
40
40
46
5,5 9
59
Nhit
pH
BOD5
mg/l
20
50
100
COD
mg/l
50
100
400
Cht thi rn
mg/l
50
100
200
Asen
mg/l
0,05
0,1
0,5
Cadimi
mg/l
001
0,02
0,5
Ch
mg/l
0,1
0,5
Clo d
mg/l
Trn Th Thu H
160
MSSV: 504301019
Crom (4)
mg/l
0,05
0,1
0,5
11
Crom (3)
mg/l
0,2
12
Du m khong
mg/l
KPHD
13
Du m ng vt
mg/l
10
30
14
ng
mg/l
0,2
15
Km
mg/l
16
Mangan
mg/l
0,2
17
Niken
mg/l
0,2
18
Photpho hu c
mg/l
0,2
0,5
19
Photpho tng hp
mg/l
20
St
mg/l
10
21
Tetracloetylen
mg/l
0,02
0,1
0,1
22
Thic
mg/l
0,2
23
Thy ngn
mg/l
0,005
0,005
0,01
24
Tng nit
mg/l
30
60
60
25
Tricloetylen
mg/l
0,05
0,3
0,3
26
Amoniac
mg/l
0,1
10
27
Florua
mg/l
28
Phenol
mg/l
0,001
0,05
29
Sunphua
mg/l
0,2
0,5
30
Xianua
mg/l
0,05
0,1
0,2
31
Bq/l
0,1
0,1
32
Bq/l
33
colifom
MNP/100ml
5000
10000
Trn Th Thu H
161
MSSV: 504301019
Tn cng trnh
Di
Rng
Cao
Din tch
(m)
(m)
(m)
(m2)
Ghi ch
2916
Phn xng nu
24
18
432
54
30
16
1620
42
24
864
Cng trnh ph tr
5688
36
24
864
54
36
1944
Xng c in
24
18
432
54
36
1944
Gara t
24
12
4,8
288
18
12
4,8
216
1222
10
Nh hnh chnh
18
108
2 tng
11
Hi trng, cu lc b
24
18
432
2 tng
12
Nh n
18
3,6
162
13
18
4,2
162
14
Nh xe p, xe my
18
4,2
162
15
Nh v sinh, tm gi
18
3,6
108
16
Phng bo v
3,6
16
17
Trm y t
4,2
72
Cng trnh in hi nc
468
18
Nh ni hi
12
108
19
Bi cha than x
12
108
Trn Th Thu H
2 phng
162
MSSV: 504301019
Trm bin th
36
21
Khu cha v x l nc
18
12
4,8
216
Khu x l nc thi
216
18
12
Trn Th Thu H
4,8
216
10510
163
MSSV: 504301019
Vn u t cho nh my
9.2.1.1.
Vn u t cho xy dng
Tn cng trnh
1 Phn xng nu
Trn Th Thu H
432
164
n gi () Thnh tin ()
6.000.000
2.592.000.000
MSSV: 504301019
1620
6.000.000
9.720.000.000
864
5.000.000
4.320.000.000
864
4.000.000
3.456.000.000
1944
4.000.000
7.776.000.000
6 Xng c in
432
4.500.000
1.944.000.000
7 Nh ni hi
108
4.000.000
432.000.000
8 Bi cha than x
108
2.500.000
270.000.000
36
4.000.000
144.000.000
1944
2.500.000
4.860.000.000
11 Gara t
288
3.500.000
1.008.000.000
12 Khu x l nc thi
216
4.000.000
864.000.000
216
3.000.000
1080.000.000
14 Nh hnh chnh
216
5.000.000
1080.000.000
15 Hi trng, cu lc b
864
5.000.000
4.320.000.000
16 Nh n ca
162
4.000.000
648.000.000
162
2.500.000
405.000.000
18 Nh xe p, xe my
162
2.500.000
405.000.000
19 Nh v sinh, tm git
108
3.000.000
324.000.000
32
2.500.000
80.000.000
216
3.500.000
756.000.000
72
4.000.000
288.000.000
9 Trm bin th
10 Kho v chai, bock
20 Phng bo v
21 Khu cha v x l nc sch
22 Phng y t
Tng cng
10.984
46.772.000.000
Vn u t cho thit b
Tn thit b
1 Cn
Trn Th Thu H
SL
1
165
n gi ()
Thnh tin ()
1.000.000
1.000.000
MSSV: 504301019
1.500.000
4.500.000
3 My nghin malt
8.000.000
8.000.000
4 My nghin i mch
5.000.000
5.000.000
5 Ni h ha
60.000.000
60.000.000
6 Ni ng ha
90.000.000
90.000.000
7 My lc khung bn
120.000.000
120.000.000
8 Ni nu hoa
100.000.000
100.000.000
10.000.000
10.000.000
10 Ni nc nng
8.000.000
8.000.000
11 Ni nc lnh
8.000.000
8.000.000
2.000.000
2.000.000
13 My lnh nhanh
50.000.000
50.000.000
14 Thit b ra men
5.000.000
5.000.000
8.000.000
8.000.000
4.000.000
4.000.000
17 My lc bia
50.000.000
50.000.000
24
150.000.000
3.600.000.000
19 Thit b bo ha CO2
30.000.000
120.000.000
20 My ra bock
30.000.000
30.000.000
21 My chit bock
60.000.000
60.000.000
15.000.000.000
15.000.000.000
15
6.000.000
90.000.000
24 H thng v sinh
2.000.000
16.000.000
25 My lnh
20.000.000
20.000.000
26 Ni hi
150.000.000
300.000.000
27 My nn
4.000.000
4.000.000
28 Xe t
150.000.000
9.000.000.000
29 H thng x l nc
10.000.000
10.000.000
30 H thng in
25.000.000
25.000.000
23 Cc loi bm
Tng cng
Trn Th Thu H
28.808.500.000
166
MSSV: 504301019
9.2.2.1.
Tn nguyn liu
SL (kg)
n gi ()
Thnh tin ()
1 Malt
5440932,5
16.000
87.054.920.000
2 i mch
2720467,5
8.000
21.763.740.000
3 ng
2720467,5
10.000
27.204.675.000
4 Hoa vin
67307,5
700.000
47.115.250.000
5 Hoa cao
6250,678
1.500.000
9.376.017.000
Tng cng
Trn Th Thu H
192.514.602.000
167
MSSV: 504301019
Nguyn liu ph
Tn nguyn liu
S lng
n gi ()
Thnh tin ()
1 in (kw)
1093265,68
3.000
3.279.797.040
2 Than (kg)
6915258
1.500
10.372.887.000
3 Nc (m3)
526935,57
4.000
2.107.742.280
Tng cng
9.2.2.4.
15.760.426.320
Nguyn cng
nh mc lao
S ca/ngy
ng
S cng
nhn/ngy
X l nguyn liu
2/1 ca
Nu lc
4/1 ca
12
H nhit
1/1 ca
Ln men, gy men
3/1 ca
Lc bia, bo ha CO2
3/1 ca
Gp chai
3/1 my
Ra chai
1/1 my
Kim tra
1/1 ca
Chit chai, dp nt
2/1 my
10
Kim tra
1/1 ca
11
Thanh trng
3/1 my
12
Kim tra
1/1 ca
13
Dn nhn
1/1 my
14
Kim tra
1/1 ca
Trn Th Thu H
168
MSSV: 504301019
My soi chai
1/1 my
16
Cng nhn c in
2/1 ca
17
3/1 ca
18
Ra bock
3/1 ca
19
Chit bock
3/1 my
20
L hi
2/1 ca
21
Nh lnh
2/1 ca
22
X l nc
3/1 ca
23
V sinh
3/1 ca
24
Li xe
2/1 xe /1 ca
24 (6 xe)
25
Bc vc
6/1 ca
12
26
3/1 ca
27
Bo v
2/1 ca
28
2/1 ca
29
Thng trc
2/1 ca
Tng cng
201
3 ngi
Ban gim c:
3 ngi
K ton:
4 ngi
5 ngi
Phng KCS:
5 ngi
Th kho:
4 ngi
Trn Th Thu H
169
MSSV: 504301019
3 ngi
Thi ua vn th:
2 ngi
Y t:
3 ngi
Tng:
32 ngi
G = G2 G3
G3: tin thu c t bn sn phm ph nh b malt, sa men, CO2 d
Trn Th Thu H
170
MSSV: 504301019
=
3839,6 ng/lt
Vy nh mc gi bn nh sau:
Bia hi:
6.000 ng/lt.
Trong :
Pi: gi mt n v sn phm
Qi: s sn phm c bn ra
DT = 30.000.000 x (1 + 0,15) x 10.500 + 20.000.000 x (1 + 0,42) x
6000 = 532.650.000.000 ng
9.3.2.
Trn Th Thu H
171
MSSV: 504301019
= 20.125.880.201,25 ng
Thu vn:
TV = (Vc + Vl) x 0,036 = (105.465.137.500 + 20.125.880.201,25) x
0,036 = 4.521.276.637,245 (ng)
Thu tiu th c bit bng 50% doanh thu.
Trn Th Thu H
172
MSSV: 504301019
nh gi cc ch tiu hiu qu
Doanh li lao ng (DL)
DL = TLN / s lao ng
DL =
= 38.560.643,79 ng/ngi
Doanh li vn: Dv
Dv =
(%)
Dv =
= 7,68%
=1.
004.602.893,45
ng/ngi/nm
Nng sut vn: Nv
Nv =
9.3.4.
= 1,999 ng
Trn Th Thu H
173
MSSV: 504301019
= 5,98 nm
Vy thi gian thu hi vn l: 5,98 nm (tng ng vi khong 6 nm).
Trn Th Thu H
174
MSSV: 504301019
KT LUN
Sau mt thi gian tin hnh lm nhim v thit k nh my bia nng sut
50 triu lt/nm t nu v ln men bia nng cao 14oBx, cng vi s gip
nhit tnh ca cc thy c gio v bn b, mang li cho em mt s hiu bit
su rng khng ch v cng ngh sn xut bia m cn v cc lnh vc khc nh
xy dng, kinh t, c kh...
Vit Nam tuy ngnh bia pht trin t rt lu nhng vic sn xut bia
nng cao cn rt hn ch. Vi nhng u im vt tri ca ln men bia nng
cao nh lm tng hiu qu s dng thit b nu, thit b ln men, lm tng sn
lng ca nh my m khng cn u t thm thit b; bn cnh sn xut bia
nng cao c th s dng nguyn liu thay th vi t l cao hn do vy gim
lng malt nhp ngoi t tit kim c ngoi t. Khng ch vy, vi vic s
dng ngun nguyn liu thay th sn c trong nc s lm gim gi thnh bia
kch thch ngi tiu dng v lm li cho quc gia. V vy cn khuyn khch, u
tin pht trin ngnh nu bia nng cao ti Vit Nam.
hon thin bn n ny l c mt qu trnh n lc ca bn thn cng
nh s gip tn tnh ca c gio GS.TS Nguyn Th Hin trng i hc
Bch Khoa H Ni. Mc d c nhiu c gng song chc chn bn n ca
em vn cn nhiu sai st v hn ch, v vy em rt mong nhn c s ch bo
nhit tnh ca cc thy c gio em kp sa cha, b sung thm kin thc cho
bn thn.
Mt ln na, em xin chn thnh cm n c gio Nguyn Th Hin gip
em hon thnh tt p bn n ny.
H Ni, ngy 17 thng 5 nm 2008
Sinh vin thit k
Trn Th Thu H
175
MSSV: 504301019
Trn Th Thu H
176
MSSV: 504301019
Trn Th Thu H
177
MSSV: 504301019
Trn Th Thu H
178
MSSV: 504301019