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MC X6
PHAN IV. LAP TRNH GIA CONG TIEN VA GIA CONG CAT DAY
CHNG I : LAP TRNH GIA CONG TIEN
Ve tiet dien gia cong nh (Hnh 1).
Hnh 1
I. Lap trnh gia cong tien tho (Lathe Rough).
1. Xac nh dang gia cong:
Chon dang gia cong la tien tho (Toolpath Rough)
2. Chon bien dang gia cong:
Chon bien dang gia cong nh (Hnh 2)
Hnh 2
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Hnh 3
+ Feed rate: Bc tien an dao: 0.5mm/vong
+ Plunge rate: Bc tien am dao ngang: 0.25mm/vong
+ Spindle speed: Toc o quay truc chnh: 550 vong/phut
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Hnh 4
Click phai chuot vao dao ta chon e xac nh cac kch thc dao( Hnh 4)
- Tab Insert: Xac nh dang manh hp kim ghep co ten la:CNMG12 0408
+ C: Hnh dang manh hp kim la hnh thoi co goc nhon la 800
+ N: Goc sau la 00
+ M: Vat lieu manh hp kim la Cacbit loai M
+ G: Dang tiet dien manh hp kim
+ 12: ng tron noi tiep hnh thoi co ng knh la 12mm
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Hnh 5
- Tab Holder: Chon can dao (Hnh 5)
+ Name: MWLNL 2525M08
+ M: Cach kep manh hp kim la M
+ C: Dang manh hp kim la hnh thoi goc 800
+ L: Goc nghieng li cat la 950, goc nghieng li cat phu la 950
+ N: Goc sau li cat la 00
+ 2525: Kch thc can dao la 25x25mm
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Hnh 6
- Tab Type- general Turning: Xac kieu cat , chon kieu nh hnh 6
- Thiet lap cach bo tr dao :
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Hnh 7
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Hnh 8
-
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Hnh 9
Hnh 10
-
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Tren Hnh 10 ta thay co nhieu cach kep phoi, chon cach kep va khai bao kch thc chau kep
nh Hnh 10
Hnh 11
3.2. Chon Tab Rough Parameter e thiet lap cac thong so gia cong (Hnh 11)
+ Depth of cut: Chieu sau cat
+ Minimum cut depth: Chieu sau cat nho nhat
+ Stock to leave in X: Lng d cha lai theo phng X
+ Stock to leave in Z: Lng d cha lai theo phng Z
+ Entry amount: khoang cach xac nh iem vao dao
+ Cutting method: Xac nh kieu cat: oneway(1 hng), zigzag ( qua lai 2 hng)
+ Rough direction/ angle:
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Hnh 12
4. Mo phong gia cong:
- Backplot: ta co ket qua ng chay dao nh (hnh 13)
Hnh 13
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Hnh 14
II. Lap trnh gia cong tien tinh (Lathe finish).
1. Xac nh dang gia cong:
Chon dang gia cong la tien tinh (Toolpath lathe finish)
2. Chon bien dang gia cong:
Chon bien dang gia cong nh phng phap gia cong tho.
3. Thiet lap thong so cong nghe:
3.1. Chon dung cu cat va thiet lap che o cat:
Chung ta khai bao giong nh gia cong tho.
3.2. Chon Tab Finish Parameter e thiet lap cac thong so gia cong (Hnh 15)
+ Number of step: So lan cat tinh
+ Finish stepover: khoang cach gia 2 lan cat tinh
+ Stock to leave in X: Lng d cha lai theo phng X la 0
+ Stock to leave in Z: Lng d cha lai theo phng Z la 0
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Hnh 15
4. Mo phong gia cong:
- Backplot: ta co ket qua ng chay dao nh (hnh 16)
Hnh 16
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Hnh 17
Hnh 18
3. Thiet lap thong so cong nghe:
3.1. Chon dung cu cat va thiet lap che o cat:
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Luc nay dao ta chon xuat hien tren th muc dao trong thong so Tool Parameter vi so hieu
dao la T2424 R0.3 W4 FACE GROOVE RIGHT- MEDIUM ( Hnh 19).
Hnh 19
-
Click vao dung cu nay e xac nh cu the dao trong hop toai Lathe Tool
Chon Insert e xem hnh dang va kch thc manh hp kim ghep.
Chon Holder e xac nh can dao va sa lai kch tht chieu dai can dao.
Chon Setup Tool e chon cach bo tr dao, chon cach bo tr dao nh ( Hnh 20).
+ Chon Compute from material e he thong tnh toan che o cat toi u nhat
theo vat lieu ma ta a xac nh.
-
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Hnh 20
Hnh 21
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Chon Menu Groove Shape parameter : menu nay dung e xac nh hnh
dang ranh, do ta a xac nh hnh dang ranh roi nen ta khong can phai xac
nh lai va gi nguyen cac mac nh cua he thong.
Hnh 22
Chon Menu Groove rough parameter e xac nh cac thong so cat tho va
xac nh cac thong so nh (Hnh 22)
Chon Depth Cut e xac nh chieu sau cat cho moi bc, xac nh cac
thong so nh (Hnh 23).
+ Depth per pass: Khai bao gia tr cu the cho moi bc cat
+ Number of passes: khai bao so lan cat
Move Between Depths: Xac nh kieu di chuyen gia 2 bc tien dao
+ Zigzag: 2 hng
+ Same direction: Cung 1 hng
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Retract to stock clearane: Xac nh khoang cach lui dao ve mat ngoai
phoi theo toa o tuyet oi (Absolute) hay tng oi (Incremental).
Hnh 23
Chon Filter: Chap nhan cac mac nh cua he thong nh hnh 24.
Hnh 24
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Chon Peck Groover . e xac nh chieu sau nhap dao( Hnh 25).
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Hnh 25
Chon Menu Groove Finish Parameter va khai bao cac thong so gia cong tinh nh
(Hnh 26).
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Hnh 26
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Hnh 27
- Verify: Ket qua mo phong Verify ( Hnh 28)
Hnh 28
( chu y : cach lap trnh tien ranh mat au cung tng t nh tien ranh mat tru ).
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Hnh 29
Trong bang chon dung cu cat chon T0303 R0.144 THREAD RIGHT LARGE (Tien ren
ngoai c ln). Click vao dung cu e xem hnh dang dung cu cat, trong Insert ta thay hnh
dang manh hp kim ghep nh( Hnh 30). Chon manh hp kim hnh tam giac Metric 60 deg
+ OD (tien ren ngoai)
+ ID ( tien ren trong)
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Hnh 30
Chon Holders e xem hnh dang can dao va chap nhan cac thong so mac nh nh (Hnh 31)
Hnh 31
Chon Setup tool va gi nguyen cac la chon .
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Hnh 32
+ Lead : Bc ren
+ Include angle: Goc chan ren
+ Tread angle: Goc vao ren
+ Major Diamater: ng knh nh ren
+ Minor diameter: ng knh chan ren
+ Thread depth: Chieu cao ren
+ Start position: V tr bat au ren
+ End position: V tr ket thuc ren
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Neu chung ta biet ro cac thong so ve ren th ta nhap trc tiep cac thong so hnh
dang ren vao. Neu ta ch biet ng knh ngoai cua ren va bc ren va ta muon
biet cac thong so khac th he thong co the giup ta tnh toan cac thong so khac
bang cach chon Select from table va ta co bang nh (Hnh 33)
Hnh 33
+ Tren la chon thread from ta chon ren he met (Metric M Profile).
Neu ren chung ta khong theo tieu chuan ta chon Computer from fomula e
khai bao ren chung ta can (Hnh 34)
Ta sa Lead (bc ren), sau o he thong tnh toan lai cac thong so ng knh
chan ren, chieu cao ren.
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Hnh 34
3.
Hnh 35
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- NC code format: Xuat chng trnh gia cong di dang chu trnh (Canned)
- Determine cut depths from: Thong so nay xac nh chieu sau cac bc cat ren
+ Equal area: Chieu sau cat c xac nh bi cac tiet dien lp cat bang nhau
+ Equal Depth: Chieu sau cat c xac nh bi chieu day cac lp cat bang nhau
- Determine number of cuts from: Xac nh so bc cat ren
+ Amount of first cut: So bc cat ren c xac nh theo chieu day lp cat au tien, sau o
he thong t tnh toan ra so lan cat
+ Number of cuts: So bc cat ren c xac nh , sau o he thong t tnh ra chieu sau cac
bc cat.
- Stock clearance: khoang cach thoat dao ra khoi mat phoi
- Over cut: Khoang chay dao vt qua v tr ket thuc ren
- Anticipate pullof: Khoang giam toc cuoi hanh trnh tien ren (lui dao)
- Acceleration Clearance: khoang cach tang toc luc vao dao, thong so nay e tang toc o di
chuyen t trang thai ng yen sang trang thai toc o khong oi trong qua trnh tien ren
- Lead in angle: Xac nh goc vao dao
- Finish pass allowance: Lng d cho bc tien tinh e tao khe h cho moi lap ghep
- Number of spring cuts: So lan dao chay vet lai ma khong cat phoi, bc di chuyen nay
dung e kh sai lech do bien dang gia cong.
4. Mo phong gia cong:
- Backplot: ta co ket qua ng chay dao nh ( Hnh 36).
Hnh 36
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Hnh 37
- Chon
chng trnh NC nh sau:
%
O0000
G21
G0 T0202
G18
G97 S1716 M04
G0 G54 X102.015 Z5.5
G50 S3600
G96 S550
G99 G1 Z3.5 F.5
Z-124.747
X106.
X108.828 Z-123.333
G0 Z5.5
X98.03
G1 Z3.5
Z-124.747
X102.415
X105.243 Z-123.333
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G0 Z5.5
X94.044
G1 Z3.5
Z-124.747
X98.43
X101.258 Z-123.333
G0 Z5.5
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G1 Z3.5
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X94.444
X97.273 Z-123.333
G0 Z5.5
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G18 G3 X86.4 Z-101.747 I-6.837 K-1.501
G1 Z-106.247
Z-121.247
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X90.459
X93.288 Z-123.333
G0 Z5.5
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Z-96.694
G3 X86.4 Z-101.747 I-4.844 K-5.053
G1 Z-106.247
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Z-124.747
X86.474
X89.303 Z-123.333
G0 Z5.5
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G1 Z3.5
Z-95.354
G3 X82.489 Z-96.894 I-2.852 K-6.393
G1 X85.317 Z-95.479
G0 Z5.5
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G1 Z3.5
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G3 X78.504 Z-95.447 I-.859 K-6.947
G1 X81.332 Z-94.033
G0 Z5.5
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X72.4
G3 X74.519 Z-94.828 K-7.
G1 X77.347 Z-93.413
G0 Z5.5
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X66.148
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G1 X62.563
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G0 Z5.5
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X56.38 Z-75.605
G3 X56.4 Z-75.747 I-.99 K-.141
G1 Z-92.747
G2 X58.578 Z-94.528 I2.
G1 X61.406 Z-93.113
G0 Z5.5
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X57.421 Z-67.936
G0 Z5.5
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Z-40.335
G3 X46.38 Z-40.605 I-.911 K-.413
G1 X50.607 Z-55.402
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X39.814 Z-3.093
G3 X40.4 Z-3.8 I-.707 K-.707
G1 Z-39.747
X42.637
X45.465 Z-38.333
G0 Z5.5
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X38.652 Z-2.512
X41.48 Z-1.097
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G1 X34.667 Z-.519
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G18 G3 X33.907 Z-.046 K-.5
G1 X39.907 Z-3.046
G3 X40.2 Z-3.4 I-.353 K-.353
G1 Z-39.847
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G1 X56.19 Z-75.276
G3 X56.2 Z-75.347 I-.495 K-.071
G1 Z-92.347
G2 X61.2 Z-94.847 I2.5
G1 X73.2
G3 X86.2 Z-101.347 K-6.5
G1 Z-105.847
Z-120.847
Z-124.847
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G1 Z0.
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G3 X33.766 Z-.117 K-.4
G1 X39.766 Z-3.117
G3 X40. Z-3.4 I-.283 K-.283
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G1 X83.997
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G0 X88.998
Z-109.647
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X79.519 Z-119.982
G0 X83.991
Z-111.647
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