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failure mode in effet analysis

failure mode in effet analysis

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Published by Bharat Dogra

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Published by: Bharat Dogra on Mar 17, 2012
Copyright:Attribution Non-commercial


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Delta Blowpack Industries & group of companies are in the Business of manufacturing and marketing of HDPE Containers & Articles. The mission of thecompany is profitability through Total customer Satisfaction. M/S. Delta Blowpack Industries & group of companies have tried to touch the customer’s heart by makingProducts. As per standards set by Indian Institute of Packaging and manufactured fromPrime Virgin grade material and qualified to keep Edible Oil, Dairy Products, pharmaceuticals liquids and Semi-Solids fresh.Moreover the company manufactures their products on latest fully automatic andsophisticated machines, the shapes are registered with Government of India under “ThePatent and Design Act.” The virgin grade material is used that meets specification of international stranded. Thus the company has taken most of the measures towards Qualityand Customer Satisfaction.For ensuring above, the company insists on continuous R&D and Staff Training.In future (also with any new project) they would not like to compromise with Customer Satisfaction level.
Car A/C Ducts are manufactured using high grade raw material and posses acapacity to maintain seal under temperature and pressure changes. The company’s range of  product is widely appreciated for its various distinctive features such as accuratedimension, high tolerance, durable, excellent finish and high functionality
2.2.1.Parts of a Car A/C Duct
Air Inlet Duct
Air Inlet Duct is generally considered an essential part for improving the efficiencyof the engine. This duct also has a diffusion section above the compressor to change theram air velocity into high static pressure at the face of the engine. The thrust of the enginecan be high only when the duct supplies the required airflow at the highest possible pressure.
2 Centre Duct
Components like Center Duct Assembly that is widely used in the automobileindustry. These are made from fiber reinforced plastic that is of high quality. Further, theseare offered in various specifications to suit the needs of the clients and are highlyappreciated by clients for the superior quality, durability and effective functioning. Left Hand Duct
Left hand air duct is an extension to the left hand side of the car air duct assembly.This satisfies the function of the heating, cooling, ventilation to the driver’s side of the car (India), and to the co-driver’s side in the foreign countries, based on the steering wheelarrangement in the cars. Right Hand Duct
Right hand air duct is an extension to the right hand side of the car air ductassembly. This satisfies the function of the heating, cooling, & ventilation, to the co-driver’s side of the car (India), and to the driver’s side in the foreign countries, based onthe steering wheel arrangement in the cars.
Delta Blowpack Industries are mainly concentrating on the production of Air Ducts,as their main product, which are used in the automobile air conditioning system andautomobile air-circulating system. Now, the air ducts that are produced are not single piece manufacturing. Air Duct, asan assembly consists of the center air duct part, left end air duct part, right end air duct partand assembly of all these.The process which is followed in manufacturing of each part of the air duct will beexplained in detail through the flow table.Blow molding (also known as blow moulding or blow forming) is a manufacturing process by which hollow plasticparts are formed. In general, there are three main types of  blow molding: extrusion blow molding, injection blow molding, and stretch blow molding.The blow molding process begins with melting down the plastic and forming it into a
 parison or preform. The parison is a tube-like piece of plastic with a hole in one end inwhich compressed air can pass through.The parison is then clamped into a moldand air is pumped into it. The air pressure then pushes the plastic out to match the mold. Once the plastic has cooled and hardenedthe mold opens up and the part is ejected.
2.3.1 Types of Blow Moulding Processes2.3.1.1 Extrusion blow molding
In extrusion blow molding (EBM), plastic is melted and extruded into a hollow tube(a parison). This parison is then captured by closing it into a cooled metal mold. Air is then blown into the parison, inflating it into the shape of the hollow  bottle, container or part. After the plastic has cooled sufficiently, the mold is opened and the part is ejected.Continuous and Intermittent are two variations of Extrusion Blow Molding. In ContinuousExtrusion Blow Molding the parison is extruded continuously and the individual parts arecut off by a suitable knife. In Intermittent blow molding there are two processes: straightintermittent is similar to injection molding whereby the screw turns, then stops and pushesthe melt out. With the accumulator method, an accumulator gathers melted plastic andwhen the previous mold has cooled and enough plastic has accumulated, a rod pushes themelted plastic and forms the parison. In this case the screw may turn continuously or intermittently. Injection blow molding
The process of injection blow molding (IBM) is used for the production of hollowglass and plasticobjects in large quantities. In the IBM process, the polymer is injectionmolded onto a core pin; then the core pin is rotated to a blow molding station to be inflatedand cooled. This is the least-used of the three blow molding processes, and is typicallyused to make small medical and single serve bottles. The process is divided into threesteps: injection, blowing and ejection.The injection blow molding machine is based on an extruder barrel and screwassembly which melts the  polymer . The molten polymer is fed into amanifold where it is injected through nozzles into a hollow, heated preform mold. The preform mold forms the external shape and is clamped around amandrel(the core rod) which forms the internalshape of the preform. The preform consists of a fully formed bottle/jar neck with a thick tube of polymer attached, which will form the body.

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