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DESIGN OF CIRCULAR STEEL FLAT-FACE FLANGE WITH METAL-TO-METAL CONTACT OUTSIDE THE BOLT CIRCLE - INTEGRAL TYPE FLANGE & BLIND FLANGE WITH SELF-SEALING GASKET LOCATION: REFERENCE DRAWING: DESIGN CONDITIONS: DESIGN CODE =
ASME BPVC SECT. VIII - DIV. 1 [2010] [CLASS 3 ASSEMBLY / CATEGORY 1 FLANGE] C MPa
DESIGN TEMPERATURE DESIGN PRESSURE NON-REDUCING FLANGE MATERIAL DATA: FLANGE MATERIAL DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. HUB MATERIAL: DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. BLIND FLANGE MATERIAL DATA: PLATE MATERIAL DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. BOLT/STUD DATA: MATERIAL PROOF STRENGTH DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. NOMINAL DIAMETER AREA NO. OF THREADED ENDS (BOLT = 1 STUD = 2) FLANGE DIMENSIONS (REFER FIG. Y-3.2 FOR NOTATION): OUTSIDE DIAMETER INSIDE DIAMETER BOLT CIRCLE DIAMETER THICKNESS OF HUB @ SMALL END THICKNESS OF HUB @ BACK OF FLANGE HUB LENGTH (h > 0) NO. OF BOLTS BOLT HOLE DIAMETER GASKET DATA: MATERIAL DIAMETER GASKET FACTOR MIN DESIGN SEATING STRESS OUTSIDE DIAMETER INSIDE DIAMETER DIA. @ LOCATION OF GASKET LOAD REACTION BOLT-FORCES / MOMENT ARMS (REFER FIG. Y-3.2 FOR NOTATION): HYDROSTATIC END-FORCE H'STATIC END FORCE ON AREA I/S OF FLANGE GASKET LOAD HYDROSTATIC END FORCE MOMENT ARM MOMENT ARM MOMENT ARM FLANGE MOMENTS: MOMENT MOMENT MOMENT MOMENT
= P=
= Sf = Sf = = Sn = Sn = EI =
SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (TM-1)
= Sf = Sf = EII =
Fy Sa Sb E db Ab/n
= = = = = = = =
A B C go g1 h n D
= = = = = = = =
mm mm mm mm mm mm mm
C (Y.3(a)) F (Y-3.2)
= = m= y= = = G=
F (Y-3.2)
H= HD HG HT hD hG hT = = = = = =
MD = MG = MT = MP=
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SUGGESTED TRIAL VALUES: FLANGE THICKNESS FLANGE THICKNESS FLANGE THICKNESS BOLT AREA SUGGESTED SUGGESTED SUGGESTED SUGGESTED TRIAL FLANGE THICKNESS TRIAL BLIND FLANGE THICKNESS TOTAL AREA OF BOLTS AREA OF BOLT
mm mm mm mm mm mm mm mm 0 mm
RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE SELECTED VALUES: SELECTED FLANGE THICKNESS SELECTED BLIND FLANGE THICKNESS SELECTED AREA OF BOLT RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE
hC =
C Y-4(a)(2)
mm mm 0 mm mm 0 mm mm
C (Y.3(a))
g1/go = ho = h/ho = K= T= U= Y= Z= F= V= f= e= d= L= B1 = SHAPE FACTOR SHAPE FACTOR BOLT HOLE ASPECT RATIO a AR rB = = = = #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
C Y.3(a) F 2-7.1 F 2-7.1 F 2-7.1 F 2-7.1 F 2-7.1 T 2-7.1 T 2-7.1 T 2-7.1 C Y.3(a) C Y.3(a) C Y.3(a) C Y.3(a) C C C C (Y.3(a)) (Y.3(a)) (Y.3(a)) (Y.3(a))
Jp = Js = CALCULATED STRAIN LENGTH OF BOLT ELASTICITY FACTOR l= rEI = F I' = FACTOR FACTOR FACTOR FACTOR RIGID BODY ROTATION OF FLANGES TIMES E*: FACTOR FACTOR FACTOR C1 C2 C3 C4 = = = =
C (Y.3(a)) C (Y.3(a)) 0.0 mm C (Y.3(a)) C (Y.3(a)) E (6a) E E E E (1) (2) (3) (4)
TOTAL FLANGE MOMENT AT DIAMETER B 1: MSI = MSII = #DIV/0! #DIV/0! N.mm N.mm E (19) E (20)
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UNBALANCED FLANGE MOMENT AT DIAMETER B 1: MuI = MuII = BALANCED FLANGE MOMENT AT DIAMETER B 1: MbI = MbII = SLOPE OF FLANGE AT DIAMETER B 1 TIMES E: FLANGE I: SLOPE #DIV/0! #DIV/0! N.mm N.mm E (23) E (24) #DIV/0! #DIV/0! N.mm N.mm E (21) E (22)
EI.BI =
E (25)
BI = =
EIIBII =
E (26)
BII = =
CONTACT FORCE BETWEEN FLANGES AT h C: HC = BOLT LOAD AT OPERATING CONDITIONS: W m1 = BOLT AREAS: REQUIRED BOLT-AREA TOTAL BOLT-AREA OPERATING BOLT STRESS: #DIV/0! N E (28) #DIV/0! N E (27)
Am = Ab =
#DIV/0!
mm2 0 mm2
C (Y-4(b))
b =
DESIGN PRESTRESS IN BOLTS: Si = % OF BOLT PROOF STRESS TYPE OF LUBRICANT NUT FACTOR (TORQUE CO-EFFICIENT) BOLT PRELOAD BOLT TORQUE RADIAL STRESS IN FLANGE I AT BOLT CIRCLE: SRI = RADIAL STRESS IN FLANGE I AT INSIDE DIAMETER: SRI = TANGENTIAL STRESS IN FLANGE I AT INSIDE DIAMETER: STI = LONGITUDINAL HUB STRESS IN FLANGE I : SHI = (SHI+SRI)/2 = (SHI+STI)/2 = RADIAL STRESS IN FLANGE II AT BOLT CIRCLE: SRII = RADIAL STRESS IN FLANGE II AT DIAMETER B 1: SRII = TANGENTIAL STRESS IN FLANGE II AT DIAMETER B 1: STII = RADIAL & TANGENTIAL STRESS AT CENTRE OF FLANGE II: SRII = STII = = = = = =
#DIV/0!
MPa
E (29)
#DIV/0! #DIV/0!
MPa %
E (30)
#DIV/0! #DIV/0!
kN N.m
#DIV/0!
MPa
E (31)
#DIV/0!
MPa
E (32a)
#DIV/0!
MPa
E (33a)
E (34a)
#DIV/0!
MPa
E (35)
#DIV/0!
MPa
E (36)
#DIV/0!
MPa
E (37)
#DIV/0!
MPa
E (38)
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ALLOWABLE FLANGE DESIGN STRESSES: BOLTS: Sb FLANGE I: SR ST SH (SH+SR)/2 (SH+ST)/2 FLANGE II: SR ST DESIGN SUMMARY: FLANGE I STRESSES FLANGE II STRESSES BOLT STRESS = = 0.0 MPa 0.0 MPa C (Y-7(c)) C (Y-7(d)) = = = = = 0.0 0.0 0.0 0.0 0.0 MPa MPa MPa MPa MPa C C C C C (Y-7(c)) (Y-7(d)) (Y-7(b)(1)) (Y-7(e)) (Y-7(e)) = 0.0 MPa C (Y-7(a))
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A = C =
#DIV/0! #DIV/0!
C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
E E E E E E
1 2 3 4 5 6
= = = = = =