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Flange Design Mmcobc 3.1 2010

Flange Design Mmcobc 3.1 2010

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Published by: bakelly on Mar 27, 2012
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27-March-2012ASME BPVC-VIII-1 (2010)
DESIGN OF CIRCULAR STEEL FLAT-FACE FLANGE WITH METAL-TO-METAL CONTACT OUTSIDETHE BOLT CIRCLE - INTEGRAL TYPE FLANGE & BLIND FLANGE WITH SELF-SEALING GASKETLOCATION:REFERENCE DRAWING:
=
DESIGN CONDITIONS:
DESIGN CODE=[CLASS 3 ASSEMBLY / CATEGORY 1 FLANGE]DESIGN TEMPERATURE=°CDESIGN PRESSUREP =MPa
NON-REDUCING FLANGE MATERIAL DATA:
FLANGE MATERIAL=DESIGN TENSILE STRENGTH @ AMBIENTS
f
=MPaSECT II-D T (1A)DESIGN TENSILE STRENGTH @ DESIGN TEMP.S
f
=MPaSECT II-D T (1A)HUB MATERIAL:=DESIGN TENSILE STRENGTH @ AMBIENTS
n
=MPaSECT II-D T (1A)DESIGN TENSILE STRENGTH @ DESIGN TEMP.S
n
=MPaSECT II-D T (1A)MODULUS OF ELASTICITY @ OPERATING TEMP.E
I
=MPaSECT II-D T (TM-1)
BLIND FLANGE MATERIAL DATA:
PLATE MATERIAL=DESIGN TENSILE STRENGTH @ AMBIENTS
f
=MPaSECT II-D T (1A)DESIGN TENSILE STRENGTH @ DESIGN TEMP.S
f
=MPaSECT II-D T (1A)MODULUS OF ELASTICITY @ OPERATING TEMP.E
II
=MPaSECT II-D T (TM-1)
BOLT/STUD DATA:
MATERIAL=PROOF STRENGTHF
y
=MPaDESIGN TENSILE STRENGTH @ AMBIENTS
a
=MPaSECT II-D T (3)DESIGN TENSILE STRENGTH @ DESIGN TEMP.S
b
=MPaSECT II-D T (3)MODULUS OF ELASTICITY @ OPERATING TEMP.E =MPaSECT II-D T (TM-1)NOMINAL DIAMETERd
b
=mmAREAA
b
 /n =mm²NO. OF THREADED ENDS (BOLT = 1 STUD = 2)=
FLANGE DIMENSIONS (REFER FIG. Y-3.2 FOR NOTATION):
OUTSIDE DIAMETERA =mmF (Y-3.2)INSIDE DIAMETERB =mmF (Y-3.2)BOLT CIRCLE DIAMETERC =mmF (Y-3.2)THICKNESS OF HUB @ SMALL ENDg
o
=mmTHICKNESS OF HUB @ BACK OF FLANGE
1
=mmHUB LENGTH (h > 0)h =mmNO. OF BOLTSn =C (Y.3(a))BOLT HOLE DIAMETERD =mmF (Y-3.2)
GASKET DATA:
MATERIAL=DIAMETER=mmGASKET FACTORm =T (2-5.1)MIN DESIGN SEATING STRESSy =MPaT (2-5.1)OUTSIDE DIAMETER=mmINSIDE DIAMETER=mmDIA. @ LOCATION OF GASKET LOAD REACTIONG =0.0mmF (Y-3.2)
BOLT-FORCES / MOMENT ARMS (REFER FIG. Y-3.2 FOR NOTATION):
HYDROSTATIC END-FORCEH =0NC (Y.3(a))H'STATIC END FORCE ON AREA I/S OF FLANGEH
D
=0NC (Y.3(a))GASKET LOADH
G
=0NC (Y.3(a))HYDROSTATIC END FORCEH
T
=0NC (Y.3(a))MOMENT ARMh
D
=0.0mmT (2.6)MOMENT ARMh
G
=0.0mmT (2.6)MOMENT ARMh
T
=0.0mmT (2.6)
FLANGE MOMENTS:
MOMENTM
D
=0N.mmC (Y.3(a))MOMENTM
G
=0N.mmC (Y.3(a))MOMENTM
T
=0N.mmC (Y.3(a))MOMENTM
P
=0N.mmC (Y.3(a))ASME BPVC SECT. VIII - DIV. 1 [2010]90078849.xls.ms_officePage 1
 
SUGGESTED TRIAL VALUES:
FLANGE THICKNESSt
a
=#DIV/0!mmE (39)FLANGE THICKNESSt
b
=#DIV/0!mmE (40)FLANGE THICKNESSt
c
=#DIV/0!mmC Y.9(b))BOLT AREAA
b
' =#DIV/0!mm²E (42)SUGGESTED TRIAL FLANGE THICKNESSt
I
=#DIV/0!mmT (Y-9.1)SUGGESTED TRIAL BLIND FLANGE THICKNESSt
II
=#DIV/0!mmT (Y-9.1)SUGGESTED TOTAL AREA OF BOLTSA
b
=#DIV/0!mm²T (Y-9.1)SUGGESTED AREA OF BOLTA
b
 /n =#DIV/0!mm²T (Y-9.1)RADIAL DIST. FROM B.C.D. TO BEARING CIRCLEh
C
=0mmC Y-4(a)(2)
SELECTED VALUES:
SELECTED FLANGE THICKNESSt
I
=mmSELECTED BLIND FLANGE THICKNESSt
II
=mmSELECTED AREA OF BOLTA
b
 /n =0mm²RADIAL DIST. FROM B.C.D. TO BEARING CIRCLEh
C
=mmh
Cmax
=0mmC (Y.3(a))THICKNESS OF WASHERS, ETC=mm
MISCELLANEOUS CALCULATIONS:
g
1
 /g
o
=#DIV/0!h
o
=0.0C Y.3(a)h/h
o
=#DIV/0!K =#DIV/0!F 2-7.1T =#DIV/0!F 2-7.1U =#DIV/0!F 2-7.1Y =#DIV/0!F 2-7.1Z =#DIV/0!F 2-7.1F =#DIV/0!T 2-7.1V =#DIV/0!T 2-7.1f =#DIV/0!T 2-7.1e =#DIV/0!C Y.3(a)d =#DIV/0!C Y.3(a)L =#DIV/0!C Y.3(a)B
1
=#DIV/0!C Y.3(a)SHAPE FACTORa =#DIV/0!C (Y.3(a))SHAPE FACTORß =#DIV/0!C (Y.3(a))BOLT HOLE ASPECT RATIOAR =#DIV/0!C (Y.3(a))r
B
=#DIV/0!C (Y.3(a))J
p
=#DIV/0!C (Y.3(a))J
s
=#DIV/0!C (Y.3(a))CALCULATED STRAIN LENGTH OF BOLTl =0.0mmC (Y.3(a))ELASTICITY FACTORr
EI
=#DIV/0!C (Y.3(a))F
I
' =#DIV/0!E (6a)FACTORC
1
=#DIV/0!E (1)FACTORC
2
=#DIV/0!E (2)FACTORC
3
=#DIV/0!E (3)FACTORC
4
=#DIV/0!E (4)
RIGID BODY ROTATION OF FLANGES TIMES E*:
FACTORE
I
* =0C (Y.3(a))FACTORE
II
* =0C (Y.3(a))FACTORX =#DIV/0!C (Y.3(a))E
I
*.
θ
rbI
=#DIV/0!E (17)E
II
*
θ
rbII
=#DIV/0!E (18)
TOTAL FLANGE MOMENT AT DIAMETER B
1
:
M
SI
=#DIV/0!N.mmE (19)M
SII
=#DIV/0!N.mmE (20)90078849.xls.ms_officePage 2
 
UNBALANCED FLANGE MOMENT AT DIAMETER B
1
:
M
uI
=#DIV/0!N.mmE (21)M
uII
=#DIV/0!N.mmE (22)
BALANCED FLANGE MOMENT AT DIAMETER B
1
:
M
bI
=#DIV/0!N.mmE (23)M
bII
=#DIV/0!N.mmE (24)
SLOPE OF FLANGE AT DIAMETER B
1
TIMES E:
FLANGE I:E
I
.
θ
BI
=#DIV/0!MPa.radE (25)SLOPE
θ
BI
=#DIV/0!rad=#DIV/0!degFLANGE II:E
II
θ
BII
=#DIV/0!MPa.radE (26)SLOPE
θ
BII
=#DIV/0!rad=#DIV/0!deg
CONTACT FORCE BETWEEN FLANGES AT h
C
:
H
C
=#DIV/0!NE (27)
BOLT LOAD AT OPERATING CONDITIONS:
W
m1
=#DIV/0!NE (28)
BOLT AREAS:
REQUIRED BOLT-AREAA
m
=#DIV/0!mm2C (Y-4(b))TOTAL BOLT-AREAA
b
=0mm2
OPERATING BOLT STRESS:
σ
b
=#DIV/0!MPaE (29)
DESIGN PRESTRESS IN BOLTS:
S
i
=#DIV/0!MPaE (30)% OF BOLT PROOF STRESS=#DIV/0!%TYPE OF LUBRICANT =NUT FACTOR (TORQUE CO-EFFICIENT)=BOLT PRELOAD=#DIV/0!kNBOLT TORQUE=#DIV/0!N.m
RADIAL STRESS IN FLANGE I AT BOLT CIRCLE:
S
RI
=#DIV/0!MPaE (31)
RADIAL STRESS IN FLANGE I AT INSIDE DIAMETER:
S
RI
=#DIV/0!MPaE (32a)
TANGENTIAL STRESS IN FLANGE I AT INSIDE DIAMETER:
S
TI
=#DIV/0!MPaE (33a)
LONGITUDINAL HUB STRESS IN FLANGE I :
S
HI
=#DIV/0!MPaE (34a)(S
HI
+S
RI
)/2 =#DIV/0!MPa(S
HI
+S
TI
)/2 =#DIV/0!MPa
RADIAL STRESS IN FLANGE II AT BOLT CIRCLE:
S
RII
=#DIV/0!MPaE (35)
RADIAL STRESS IN FLANGE II AT DIAMETER B
1
:
S
RII
=#DIV/0!MPaE (36)
TANGENTIAL STRESS IN FLANGE II AT DIAMETER B
1
:
S
TII
=#DIV/0!MPaE (37)
RADIAL & TANGENTIAL STRESS AT CENTRE OF FLANGE II:
S
RII
= S
TII
=#DIV/0!MPaE (38)90078849.xls.ms_officePage 3

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