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Table Of Contents

CHAPTER 1 GENERAL INFORMATION
ENGINE IDENTIFICATION
Interpretation of Model Number
SHORT BLOCKS
ENGINE OIL
TUNE-UP PROCEDURE:
Draining the Fuel System
Oil Cylinder Bore
CHAPTER 2 AIR CLEANERS
COMPONENTS
GENERAL INFORMATION
OPERATION
DISASSEMBLY PROCEDURE
TROUBLESHOOTING OR TESTING
Polyurethane-Type Filter Element or pre-cleaner
Paper -type filter element
Flocked Screen
CHAPTER 3 CARBURETORS AND FUEL SYSTEMS
FUEL PRIMERS
IMPULSE FUEL PUMPS
FLOAT STYLE CARBURETORS
CARBURETOR VISUAL IDENTIFICATION
Series 6 Carburetors
Series 10
Walbro Model LMK
Series 9
Series 8
TESTING
Carburetor Pre-sets and Adjustments
Pre-sets and Adjustments (Tecumseh and Walbro carburetors)
WALBRO CARBURETOR
TECUMSEH CARBURETORS
Final Adjustments
Tecumseh Carburetors
Walbro Carburetors
CARBURETOR DISASSEMBLY PROCEDURE
Impulse Fuel Pump
Idle and High Speed Mixture Adjusting Screw
Fuel Bowl Retaining Nut
Inspection
Throttle and Choke
FLOAT ADJUSTING PROCEDURE
Fuel Bowl, Float, Needle and Seat
ASSEMBLY PROCEDURE
Welch Plugs
Throttle Shaft and Plate
Choke Shaft and Plate
Fuel Inlet Fitting
Inlet Needle and Seat
Float Installation
Fuel Bowl And Bowl Nut
Primer Bulb
Final Checks
CHAPTER 4 GOVERNORS AND LINKAGE
TROUBLESHOOTING
ENGINE OVERSPEEDING
ENGINE SURGING
SERVICE
GOVERNOR ADJUSTMENT
GOVERNOR GEAR AND SHAFT SERVICE
Governor Gear or Shaft Replacement, Upset Style Governor Shaft
Governor Shaft Replacement, Retaining Ring Style
Speed Controls And Linkage
CONVERSION TO REMOTE CONTROL
OVM, OVXL, OHV VERTICAL SPEED CONTROL
OHV 11-17 HORIZONTAL SPEED CONTROL
CHAPTER 5 RECOIL STARTERS
ROPE SERVICE
ROPE RETAINER REPLACEMENT
Assembly Procedure
Assembly
Stylized Starter (OHV 13.5 -17)
CHAPTER 6 ELECTRICAL SYSTEMS
STARTING CIRCUIT AND ELECTRIC STARTERS
CHARGING CIRCUIT
Full Wave Rectifier Bridge Rectifier
WIRING
HALF WAVE RECTIFIER (SINGLE DIODE)
Half Wave Rectifier Single Diode
ELECTRICAL TERMS
BASIC CHECKS
TROUBLESHOOTING ELECTRICAL STARTER CIRCUIT FLOW CHART
TROUBLESHOOTING ELECTRICAL CHARGING CIRCUIT FLOW CHART
350 Milliamp Charging System
18 Watt A.C. Lighting Alternator
2.5 Amp D.C., 35 Watt Lighting
3 AMP DC ALTERNATOR SYSTEM - DIODE IN HARNESS SLEEVE
3 Amp D.C. 5 Amp A.C. Alternator
MODELS OVM/OVXL/OHV12.5
MODELS OHV 13.5 - 17.0 (3/5 amp split)
Models OVM/OVXL/OHV12.5 (Red between Engine and Diode)
Models OHV 13.5 - 17 (Read between Engine and Diode)
7 Amp D.C. Alternator System Regulator- Rectifier Under Engine Housing
16 Amp Alternator System with External Regulator
VOLTAGE REGULATORS
FUEL SHUT-DOWN SOLENOIDS
10 Amp A.C. Alternator
LOW OIL SHUTDOWN SWITCHES
ELECTRIC STARTER SERVICE
12 VOLT or 120 VOLT ELECTRIC STARTERS
Inspection And Repair
Brush Card Replacement
CHAPTER 7 FLYWHEEL BRAKE SYSTEMS
BRAKE BRACKET ASSEMBLY
IGNITION GROUNDOUT TERMINAL
STARTER INTERLOCK SWITCH
CONTROL CABLE
BRAKE BRACKET REPLACEMENT
CHAPTER 8 IGNITION
OPERATION SOLID STATE IGNITION SYSTEM (CDI)
TESTING PROCEDURE
FOUR CYCLE IGNITION TROUBLESHOOTING
SPARK PLUG SERVICE
CONDITIONS CAUSING FREQUENT SPARK PLUG FOULING
IGNITION TIMING CHECK
CHAPTER 9 INTERNAL ENGINE AND CYLINDER
LUBRICATION SYSTEMS
COUNTERBALANCE SYSTEMS
ENGINE OPERATION PROBLEMS
ENGINE OVERHEATS
SURGES or RUNS UNEVENLY
ENGINE MISFIRES
ENGINE VIBRATES EXCESSIVELY
BREATHER PASSING OIL
EXCESSIVE OIL CONSUMPTION
LACKS POWER
CYLINDERS
CYLINDER HEAD AND VALVE TRAIN SERVICE
Valves, Springs, And Push Rods
PISTONS, RINGS, AND CONNECTING RODS Piston
Piston Rings
Piston Ring Orientation
CONNECTING RODS
CRANKSHAFTS AND CAMSHAFTS
Camshafts
Valve Seats
VALVE LIFTERS
VALVE GUIDES
CRANKCASE BREATHERS
Top Mounted Breather
Side Mounted Breather
CYLINDER COVER, OIL SEAL, AND BEARING SERVICE
Cylinder Cover
Oil Seal Service
CRANKSHAFT BEARING SERVICE Ball Bearing Service
SERVICE BUSHING
BUSHING SIZE CHART
ENGINE ASSEMBLY
CHAPTER 10
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Tecumseh 4-Cycle OHV Engines Service Information

Tecumseh 4-Cycle OHV Engines Service Information

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Published by: ferg9020 on Apr 06, 2012
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11/09/2012

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