DAFTAR ISI

HALAMAN SAMPUL ........................................................................................... i

HALAMAN JUDUL ............................................................................................. ii
LEMBAR PENGESAHAN ................................................................................. iii
ABSTRAK ............................................................................................................ iv
KATA PENGANTAR ............................................................................................v
DAFTAR ISI ....................................................................................................... viii
DAFTAR TABEL ..................................................................................................x
DAFTAR GAMBAR ............................................................................................ xi
DAFTAR LAMPIRAN ....................................................................................... xii
BAB 1

GAMBARAN UMUM PT. KRAKATAU STEEL

1.1. Sejarah Perusahaan ...........................................................................1
1.2. Misi Dan Tujuan Perusahaan............................................................7
1.2.1. Visi Perusahaan ......................................................................7
1.2.2. Misi Perusahaan .....................................................................7
1.2.3. Nilai Perusahaan ....................................................................7
1.2.4. Falsafah Perusahaan ...............................................................7
1.3. Struktur Organisasi Dan Job Description.........................................8
1.4. Sistem Produksi Dan Peta Proses Operasi........................................9
1.5. Hasil Produksi Dan Sistem Pemasaran...........................................22
1.5.1. Hasil Produksi ......................................................................22
1.5.2. Sistem Dan Strategi Pemasaran ...........................................27
1.6. Lokasi Dan Layout Perusahaan ......................................................28
1.7. Personalia .......................................................................................29

BAB II

IDENTIFIKASI PERMASALAHAN
2.1. Permasalahan Umum ......................................................................32
2.2. Permasalahan Khusus .....................................................................34

BAB III ANALISIS PERMASALAHAN

3.1. Landasan Teori ...............................................................................36
3.1.1. Persediaan ............................................................................36

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3.1.2. Peramalan (Forecasting) ......................................................42

3.1.3. WinQSB ...............................................................................45
3.1.4. Metode Heuristik Silver Meal ...............................................45
3.2. Pengumpulan Data .........................................................................48
3.2.1. Data Konsumsi Bahan Baku Pellet Periode 2010-2011 ......48
3.2.2. Data Harga Bahan Baku Pellet ............................................49
3.2.3. Biaya Pemesanan Bahan Baku Pellet ..................................50
3.2.4. Biaya Penyimpanan Bahan Baku Pellet...............................50
3.2.5. Lead Time Pemesanan Bahan Baku Pellet ...........................51
3.3. Pengolahan Data .............................................................................51
3.3.1. Peramalan Kebutuhan Bahan Baku Pellet ...........................51
3.3.2. Perhitungan Safety Stock ......................................................53
3.3.3. Perhitungan Ukuran Pemesanan (Lot Size) ..........................53
3.3.4. Perhitungan Waktu Pemesanan Kembali (Reorder Point) ..59
3.3.5. Perencanaan Persediaan Bahan Baku Pellet ........................59
3.4. Analisis Permasalahan ....................................................................60
BAB IV DESKRIPSI LAPORAN HARIAN
Keterangan Aktivitas Harian .................................................................63
DAFTAR PUSTAKA
LAMPIRAN

DAFTAR TABEL

Tabel 2.1. Permasalahan Umum PT. Krakatau Steel..............................................34

Tabel 3.1. Data Konsumsi Bahan Baku Pellet .......................................................49
Tabel 3.2. Data Harga Bahan Baku Pellet ..............................................................50
Tabel 3.3. Biaya Pemesanan Bahan Baku Pellet ....................................................50
Tabel 3.4. Perbandingan MAD dan TS ..................................................................52
Tabel 3.5. Hasil Peramalan Konsumsi Bahan Baku Periode 2012 .........................52
Tabel 3.6. Hasil Perhitungan Lot Size Dengan Silver Meal ....................................58
Tabel 3.7. Perencanaan Persediaan Bahan baku Pellet ..........................................59

DAFTAR GAMBAR

Gambar 1.1. Struktur Organisasi PT. Krakatau Steel............................................9

Gambar 1.2. Aliran Proses Produksi Secara Umum ...........................................10
Gambar 1.3. Proses Produksi Pabrik Besi Spons ................................................12
Gambar 1.4. Proses Produksi Pabrik Billet Baja .................................................14
Gambar 1.5. Proses Produksi Pabrik Slab Baja...................................................15
Gambar 1.6. Proses Produksi Pabrik Baja Lembaran Panas ...............................17
Gambar 1.7. Proses Produksi Pabrik Baja Lembaran Dingin .............................20
Gambar 1.8. Proses Produksi Pabrik Batang Kawat ...........................................22
Gambar 1.9. Produk Lembaran Baja Panas (Plate).............................................24
Gambar 1.10. Produk Lembaran Baja Dingin (Sheet)...........................................25
Gambar 1.11. Produk Batang Kawat (Wire Rod) ..................................................26
Gambar 1.12. Lokasi PT. Krakatau Steel ..............................................................28
Gambar 1.13. Peta Pabrik PT. Krakatau Steel ......................................................29
Gambar 3.1. Diagram Laju Konsumsi Bahan Baku Pellet..................................49

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DAFTAR LAMPIRAN

Lampiran 1 Tabel Hasil Peramalan

Lampiran 2 Grafik Hasil Peramalan
Lampiran 3 Tabel Z
Lampiran 4 Lembar Laporan Harian Di Perusahaan

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