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Catalog of Oxylance Parts

Catalog of Oxylance Parts

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Published by AIRENITROX

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Categories:Types, Brochures
Published by: AIRENITROX on Apr 21, 2012
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10/24/2013

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 OXYLANCE INC
READ ALL SAFETY INFO PRIOR TO USING OXYLANCE PRODUCTS
Edition No. 2 May 2010
 
TABLE OF CONTENTS
 
SECTION PAGEProduct Info, Generic Terms and Applications 3Sales Terms and Conditions and Part Number Breakdown 4Burning Bars (Thermic Torches) 5Lever Action Holders 6 - 8OXY 600 Series Holder 9 - 10PL Holders 11LP Holders 12 - 13Thermal Shutoffs (flash arrestor) 14Oxygen Control Valves 15Regulators 16Oxygen Hose 17Fittings 18Sure Cut System 19Sure Cut Rods 20Sure Cut Parts 21Safety Clothing 22Cool Shirt 23Pure Flow Helmet 24Underwater Cutting 25Underwater Welding 26Liquid Oxygen Vaporizers 27Liquid Oxygen Systems & Info 28 - 29Big Bar Safety Data and Operation Instructions 30 33Oxygen Safety Information 34Oxygen Flow Data for Big Burning Bars 35Sure Cut Safety Data and Operation Instructions 36 39MSDS 40 42BURNING BARS ARE CLEANED FOR OXYGEN SERVICE AND MUST BE STOREDIN A MANNER THAT PREVENTS THEM FROM BECOMING CONTAMINATED BYOIL, GREASE OR ANY SUBSTANCE THAT WILL REACT WITH OXYGEN
 
OXYLANCE BURNING BARS
GENERIC TERMS: EXOTHERMIC TORCH - THERMIC TORCH - MAG ROD - MAG BAR -LANCE BAR - LANCE ROD - THERMIC LANCE
The Oxylance Burning Bar and Sure Cut rods are self consuming cutting tools used in a wide variety of industries for cutting most ferrous and nonferrous metals, refractory and concrete. Benefits over conventionalcutting methods are faster cutting speeds and the ability to cut thick sections as well as rusty or corrodedmaterials.
WHAT IS THE DIFFERENCE BETWEEN OXY-FUEL AND EXOTHERMIC CUTTING?
The Oxy-Fuel cutting torch uses a preheat flame to elevate the temperature of the material to be cut to 1500 to1900 degrees F. When the steel becomes cherry red a high pressure jet of oxygen is directed at the pre-heatedmetal. The result is the metal is rapidly oxidized or it burns. This process works on material that will oxidize. If it will not rust it can not be readily cut with an oxy-fuel system.The Exothermic process also utilizes oxidation. However; the exothermic process uses alloys in the material inthe burning bar as the fuel and produces temperatures of 7200 degrees F. A Burning Bar consists of an outersteel tube filled with special alloy wire. The exothermic reaction (Oxidation) occurs when the tip of the rod isheated to its kindling temperature (2800 f) and pure oxygen is introduced through the bar. The chemicalreaction will continue until the bar is consumed or the oxygen flow is turned off. The only gas required for thiscutting operation is pure oxygen. Cutting steel with an exothermic torch requires no preheat or cleaning.
WHAT SIZES ARE AVAILABLE?
Oxylance manufactures a variety of Burning Bars, Sure Cut Rods and Underwater Cutting Rods. 10’6” BurningBars are available in Pipe and Tube sizes from .540” O.D. up to 1.05” O.D. The smaller Sure Cut rods areavailable in Tube sizes of 1/4” and 3/8” O.D. in lengths of 24”, 36” and 48 inches. All tubing is measured byoutside diameter and pipe is measured by nominal inside diameter. Oxylance identifies both pipe and tubing bythe outside diameter in order to identify the proper holder required for a particular size burning bar.
WHAT IS THE MOST IMPORTANT PART OF THE EQUIPMENT?
Other than proper fire proof clothing and eye protection, the most important part of the system is the OxygenSupply, Oxygen Hose and Regulator. For most applications involving the large Burning Bars Oxylancerecommends 1/2” hose and a High Flow Regulator with a 1/2” port on the output side. This eliminates thepossibility of flow restriction and ensures proper volume of oxygen to the Burning Bar.
WHAT IS THE MOST CRITICAL PART OF THE PROCESS?
The exothermic process relies on
OXYGEN VOLUME
and
PRESSIRE
. Without proper volume of oxygenthe cutting process will not work and creates hazards to the operator. Minimum and maximum volumes andpressures are listed with each size Burning Bar. You
MUST
supply the minimum volume and pressure for safeefficient operation. For all of the large burning bars you
CAN NOT
operate them with a single liquid oxygentank. Please refer to the section on oxygen for proper set up information if liquid Dewars are to be used.
APPLICATIONS
STEEL MILLS / FOUNDRIES POWER PLANTS REFINERIESEMERGENCY / RESCUE
Cleaning up metal spills Removing Boiler Tubes Train derailmentsOpening Tap Holes Remove / Replace Precipitators Breeching OperationsRepairing Slag Pots Removing frozen pins Cutting Burglar BarsCutting Refractory Repair Large Rollers Open doors w/ hardened deadboltsCutting Skulls, Gouging cracks in thick material Cutting collapsed structuresCutting Slag Cut / Pierce Concrete Cutting GuardrailsProcessing Scrap Cut Laminated material Used by Farm Medic teamsFerrous and Non Ferrous Smelters Cut steel underwater Military / Police

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