DR-135 / DR-235 / DR-435
Service Manual
CONTENTS
SPECIFICATIONS
GENERAL........................................................................................2TRANSMITTER................................................................................2RECEIVER.......................................................................................2
CIRCUIT DESCRIPTION DR-135
1)Receiver System (DR-135)...........................................................3, 42)Transmitter System (DR-135).......................................................4, 53)PLL Synthesizer Circuit (DR-135).................................................5, 64)Receiver System (DR-235)...........................................................6, 75)Transmitter System (DR-235).......................................................7, 86)PLL Synthesizer Circuit (DR-235).................................................8, 97)Receiver System (DR-435).........................................................9, 108)Transmitter System (DR-435).........................................................109)PLL Synthesizer Circuit (DR-435)...................................................1110)CPU and Peripheral Circuits(DR-135 DR-235 DR-435).............11,1211)Power Supply Circuit.......................................................................1312)M3826M8269GP (XA0818).......................................................14~16
SEMICONDUCTOR DATA
1)M5218FP (XA0068)........................................................................172)NJM7808FA (XA0102)....................................................................173)TC4S66F (XA0115)........................................................................174)TK10930VTL (XA0223)..................................................................185)BU4052BF (XA0236)......................................................................196)TC4W53FU (XA0348)....................................................................197)M64076GP (XA0352).....................................................................208)LA4425A (XA0410).........................................................................219)M67746 (XA0412)..........................................................................2110)M68729 (XA0591)..........................................................................2211)M57788 (XA0077A)........................................................................2312)mPC2710T (XA0449).....................................................................2413)NJM2902 (XA0596)........................................................................2414)24LC32A (XA0604)........................................................................2515)S-80845ALMP-EA9-T2 (XA0620)...................................................2516)L88MS05TLL (XA0675)..................................................................2517)AN8010M (XA0119).......................................................................2618)TK10489M (XA0314)......................................................................2619)Transistor, Diode, and LED Ontline Drawings..................................2720)LCD Connection (TTR3626UPFDHN)...........................................28
EXPLODED VIEW
1)Top and Front View.........................................................................292)Bottom View....................................................................................303)LCD Assembly................................................................................31
PARTS LIST
CPU..........................................................................................32, 33Main Unit(DR-135)....................................................................33~36Main Unit(DR-235)....................................................................36~39VCO Unit(DR-235).........................................................................39Main Unit(DR-435)..........................................................................42VCO Unit(DR-435).........................................................................42Mechanical Parts............................................................................43Packing Parts.................................................................................43ACCESSORIES..............................................................................43ACCESSORIES(SCREW SET)......................................................43TNC(EJ41U)..................................................................................44TNC (EJ41U) Packing Parts...........................................................45
DR-135 ADJUSTMENT
1)Adjustment Spot............................................................................462)VCO and RX Adjustment Specification...........................................473)Tx Adjustment Specification............................................................474)Rx Test Specification.......................................................................485)Tx Test Specification.......................................................................49
DR-235 ADJUSTMENT
1)Adjustment Spot............................................................................502)VCO and RX Adjustment Specification...........................................513)Tx Adjustment Specification............................................................514)Rx Test Specification.......................................................................525)Tx Test Specification.......................................................................53
DR-435 ADJUSTMENT
1)Adjustment Spot............................................................................542)VCO and RX Adjustment Specification...........................................553)Tx Adjustment Specification............................................................554)Rx Test Specification.......................................................................565)Tx Test Specification.......................................................................57
PC BOARD VIEW
1)CPU Unit Side A.............................................................................582)CPU Unit Side B.............................................................................583)Main Unit Side A DR-135 (UP 0400B).............................................594)Main Unit Side B DR-135 (UP 0400B).............................................595)Main Unit Side A DR-235 (UP 0414)...............................................606)Main Unit Side B DR-235 (UP 0414)...............................................607)Main Unit Side A DR-435 (UP 0415)...............................................618)Main Unit Side B DR-435 (UP 0415)...............................................619)Tnc Unit Side A (UP 0402) (DR-135TP only)..................................6210)Tnc Unit Side B (UP 0402) (DR-135TP only)..................................62
SCHEMATIC DIAGRAM
1)CPU Unit DR-135 / DR-235 / DR-435.............................................632)Main Unit DR-135...........................................................................643)Main Unit DR-235...........................................................................654)Main Unit DR-435...........................................................................665)TNC Unit (DR-135TP only).............................................................67
BLOCK DIAGRAM
1)DR-135...........................................................................................682)DR-235...........................................................................................693)DR-435...........................................................................................70
ALINCO,INC.
2
SPECIFICATIONS
General
Frequency coverageDR-135DR-235DR-435118.000 ~ 135.995MHz (AM RX)216.000 ~ 279.995MHz (RX)350.000 ~ 511.995MHz (RX)136.000 ~ 173.995MHz (RX)222.000 ~ 224.995MHz (TX)430.000 ~ 449.995MHz (TX)144.000 ~ 147.995MHz (TX)144.000 ~ 145.995MHz (RX.TX)430.000 ~439.995MHz (RX.TX)TA,TAG118.000 ~ 135.995MHz (AM RX)(Commercial)136.000 ~ 173.995MHz (RX.TX)Operating modeFrequency resolutionNumber of memorychannelsAntenna impedancePower requirementGround methodCurrent drain Receive0.6A(Max.) 0.4A(Squelched)Transmit11.0A max.8.0A max.10.0A max.Operating temperatureFrequency stabilityDimensionsWeight
Transmitter
Output powerHigh:50W (144-148MHz)High:25WHigh:35WMore than 33W (136-174MHz)Mid:10WMid:10WMid:10WLow:Approx.5WLow:Approx.5WLow:Approx.5WModulation systemMaximum frequencydeviationSpurious emissionAdjacentchannel powerNoise and hum ratio
Receiver
SensitivityReceiver circuitryIntermediatefrequencySquelch sensitivityAdjacent channelselectivityIntermodurationrejection ratioSpurious andimage rejection ratioAudio output power
! Note: All specifications are subject to change without notice or obligation.
2.0W (8,10%THD)70dB60dB-65dB(Wide mode) -55dB(Narrow mode)-18dBuDouble conversion superheterodyne-16dBu for 12dB SINAD2k-40dB (Wide mode) -34dB (Narrow mode)-60dB-60dB±5kHz (Wide mode) ±2.5kHz (Narrow mode)Variable reactance frequency modulation142(w)×40(h)×174(d) mm( 142×40×188mm for projection included)Approx. 1.0kgE,EG(European amateur)T,TG(U.S amateur)- 10 to 60±5ppmFM 16K0F3E (Wide mode) 8K50F3E (Narrow mode)5,8.33,10,12.5,15,20,25,30,50 KHz10050 unbalanced13.8V DC ±15% (11.7 to 15.8V)Negative ground
˚C˚C
Microphone impedance
1st 21.7MHz 2nd 450kHz1st 30.85MHz 2nd 455kHz1st 30.85MHz 2nd 455kHz
3
CIRCUIT DESCRIPTIONDR-135/DR-235/DR-435
1) Receiver System (DR-135)
The receiver system is a double superheterodyne system with a 21.7 MHz first IF and a 450 kHz second IF.
1. Front End
The received signal at any frequency in the 136.000MHz to 173.995MHz rangeis passed through the low-pass filter (L116, L115, L114, L113, C204, C203,C202, C216 and C215) and tuning circuit (L105, L104 and D105, D104), andamplified by the RF amplifier (Q107). The signal from Q107 is then passedthrough the tuning circuit (L103, L102, and varicaps D103 and D102) andconverted into 21.7 MHz by the mixer (Q106). The tuning circuit, whichconsists of L105, L104, varicaps D105 and D104, L103, L102, varicapsD103 and D102, is controlled by the tracking voltage form the VCO. The local signalfrom the VCO is passed through the buffer (IC112), and supplied to the source ofthe mixer (Q106). The radio uses the lower side of the superheterodyne system.
2. IF Circuit
The mixer mixes the received signal with the local signal to obtain the sum ofand difference between them. The crystal filter (XF102, XF101) selects 21.7MHz frequency from the results and eliminates the signals of the unwantedfrequencies. The first IF amplifier (Q105) then amplifies the signal of the selectedfrequency.
3. Demodulator Circuit
After the signal is amplified by the first IF amplifier (Q105), it is input to pin 24 ofthe demodulator IC (IC108). The second local signal of 21.25 MHz (sharedwith PLL IC reference oscillation), which is oscillated by the internal oscillationcircuit in IC116 and crystal (X103), is input through pin 1 of IC108. Then, thesetwo signals are mixed by the internal mixer in IC108 and the result is convertedinto the second IF signal with a frequency of 450 kHz. The second IF signal isoutput from pin 3 of IC108 to the ceramic filter (FL101 or FL102), where theunwanted frequency band of that signal is eliminated, and the resulting signalis sent back to the IC108 through pins 5.The second IF signal input via pin 5 is demodulated by the internal limiteramplifier and quadrature detection circuit in IC108, and output as an audiosignal through pin 12.
4. Audio Circuit
The audio signal from pin 12 of IC108 is amplified by the audio amplifier(IC104:A),and switched by the signal switch IC (IC111) and then input it to thede-emphasis circuit.and is compensated to the audio frequency characteristics in the de-emphasiscircuit (R203, R207, R213, R209, C191, C218, C217) and amplified by the AFamplifier (IC104:D). The signal is then input to volume (VR1) . The adjusted signal issent to the audio power amplifier (IC117) through pin 1 to drive the speaker.
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