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Typ. Slow Firing Alkali Boilout

Typ. Slow Firing Alkali Boilout

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Published by: santoshkumarmishra2009 on Apr 26, 2012
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Slow Firing Alkali Boil out
Check the boiler erection is completed with all assemblies including druminternals, valves, fittings & necessary instrumentation.2.
Boiler auxiliaries such as ID fan, temporary feed pumps should have been trialrun & made ready for operation.3.
Ensure the flue gas circuit duct erection & welding completion.4.
Ensure the flue gas duct supports are provided as per drgs.5.
Ensure temporary water level gauge glass fixing.6.
Ensure temporary arrangement for monitoring furnace temperature during slowfiring & alkali boil out.7.
Check if all the refractory work is completed.8.
Check & ensure the completion of insulation lagging in boiler pressure parts atthe essential places to ensure the safety.9.
Check all scaffolding, temporary supports, debris are cleared.10.
Check suitable fire fighting equipments such as CO2 or foam type fireextinguishers, sand buckets etc. are available at suitable convenient places.11.
Check sufficient quantity of chemicals are available. Based on the water volumeof the boiler, the chemicals required can be estimated. If water volume of the boiler is Q m3, each chemical required will be 4x Q Kgs.The same quantity of chemicals will be required for each boil out.12.
For alkali boilout Sodium Carbonate & Trisodium Phosphate are used.13.
Prepare 20% concentrated solution of the chemicals separately in a drum & thesolution is charged into the boiler through the nozzles( either auxiliary steam topnozzle or Air vent nozzle) into the shell/drum manually by means of funnel.
After the addition of chemicals in to the required quantity, the nozzles are coveredwith the cover flange & fill up water to the normal operating level.15.
Start the slow firing with fire woods/ kiln exhaust gas & maintain the furnacetemp.as per the standard procedure & raise the steam pressure gradually to 5 atm.& maintain the pressure for minimum period of 12 hours.16.
Tighten all glands & flange joints.17.
Samples to be taken every 02 (TWO) hours & analysis is to be done to determinethe followings;a. PH Value. b.Alkalinity.c.Phosphate.d. Oil.20. Alkali boil out will be terminated once oil content in the boiler water comes downto less than 10 PPM, where there is no facility is available for checking oilcontent, the alkali boil out shall be done for 03 stages.21. Ensure the pressure is maintained in the boiler for each stage alkali boilout asfollows:
Stages Pressure (In Kg/cm2
Duration (In Hrs.)
I 05 12II 07 12III 10 1222.
Ensure the pressure of the boiler is raised gradually for alkali boil out.23.
Ensure the cleaning of the boiler is done after alkali boil out as per the standard procedure.24.
Ensure the safety precautions are taken care during alkali boil out.

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