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P105e-Jet Vacuum Systems

P105e-Jet Vacuum Systems

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Published by: Sajjad Ahmed on Apr 30, 2012
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04/30/2012

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GEA Wiegand GmbH
Jet Vacuum Systems
 
2
 Jet vacuum pumps are used to create and maintain thevacuum in evaporators, driers, in distillation and rectifica-tion plants, and in the processes of freeze drying, poly-condensation, degassing and deodorizing.These sorts of equipment consist fundamentally of jet pumpsandcondensers or of a combination with other vacuumpumps such as, e.g. liquid ring vacuum pumps.
How does this sort of pump work?
 Jet pumps use the expansion work of a motive medium tocreate the vacuum. A high velocity jet is generated in themotive nozzle; at low suction pressure, this jet entrains thesuction medium and accelerates its path. Through trans-formation of the kinetic energy, this mixture is brought upto a higher pressure level in the throat and the diffuser ofthe ejector. Jet pumps have three connections:for the motive medium with the highest pressure p
1
for the suction medium with the lowest pressure p
0
for the discharge of motive and suction media with amedium pressure p.Given a sufficiently high expansion ratio of p
1
/p
0
, singlestage jet pumps achieve a compression ratio (p/p
0
) up to 20.The higher the expansion ratio, the less motive mediumyou will need. The higher the compression ratio the moremotive medium you will need.Generally, multi-stage vacuum pumps are used for suctionpressures under 100 mbar. For the most effective use ofenergy, the motive medium and the condensable compoundsare condensed between two stages.The condensation pressure depends on the temperature ofthe cooling medium and characteristics of the motivemedium. If you use water vapour as motive medium and ifyou have cooling water of 25 °C available, thispressure will be around 60 mbar.Surface condensers are usually preferred as inter condensersto avoid any possible contamination of the cooling waterwith the suction medium.For the most effective design of a jet vacuum pump thefollowing data are required:
suction medium
composition, mol mass [kmol/kg]suction flow·M
0
in [kg/h] or [kg/s]suction pressure p
0
(absolute pressure) [mbar]temperature T
0
[°C]counter pressure p (absolute pressure) [mbar]
motive medium
pressure, p
1
(over pressure or absolute pressure) [bar]temperature T
1
[°C]
cooling medium
temperature [°C]head pressure [bar]These data determine arrangement, number of stages,motive and cooling medium consumption.
Advantages of jet vacuum pumps
simple constructionoperationally safelow wear and tear and minimum maintenanceresistant to corrosion if appropriate material is chosensupplied in all materials used in the equipmentcan be used for suction flows of10 m
3
/h to2,000,000 m
3
/hsuitable for vacuum up to 0.01 mbar (abs.)driven by water vapour or
other vapour
; with vapourpressure above atm. and below atm.can be combined with mechanical vacuum pumps
The correct design of a jet vacuum pump requires a greatdeal of experience. GEA Wiegand has been designingand constructing jet pumps for nearly 100 years. Youcan turn to us with confidence. You will receive a quota-tion for a jet vacuum pump which is ideally suited toyour special requirements.
The basics of jet vacuum pumps
 p
1
motive steam pressure p
0
suction pressure pcounter pressure p
s
 pressure at sound velocity
Δ
 p
v
compression thrust M·
1
motive steam flow M·
0
suction flow M·mixing vapour flowWorking principle of a steam jet pump andthe pressure differences over the flow path1 head2 motive nozzle3 inlet cone4 throat5 diffuser
mixingnozzle
 
3
Jet vacuum pumps for vacuum distillationcolumns in oil refineries
 Jet vacuum pumps are used in combination with liquidring pumps to create vacuum in crude oil distillationcolumns.The combination of the two pump types together withsimple but appropriate control systems facilitate a low con-sumption of cooling water, power and motive medium.Condensers are arranged between the jet vacuum pumps.As far as possible, the drawn-off vapours and the motivemedium are condensed thus reducing the flow which theliquid ring pump has to handle.GEA Wiegand jet vacuum pumps are perfectly suitedto this application. They convey large quantities of gas,operate smoothly and need very little maintenance.A wide choice of materials means that corrosion can bereduced or eliminated.
Steam jet liquid ring vacuum pump for the distillation column of arefinerysuction stream:6,198 kg/h or689,337 m
3
 /hsuction pressure abs.:8 mbarcounter pressure abs.:1,500 mbarDiagram of the vacuum systemshown above

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