(Target Costing)

(Value Engineering)
.




.

.
80-90%

1. (Planning)

.
2. (Concept Design) 1
(Main Function)


.
3. (Basic Design) (Drawing)

.
4. (Detail Design)

.
5. (Manufacturing Preparation)


.


.
(Design to Cost)


.

(Cost Drivers)




(Functional Analysis)

.
(Design for Assembly)

(Computer Aid Design) CAD

.
DFMA
(Virtual
Prototype) (Disassembly)
50% 32%
.

()

=
(1)
1)

2)

3)
4)
(2)
1)
2)
3)
4) ( )

5)
6)
7)
8)
9)

 2 (1)

(2)

(1)


(2)







4
1 :
2 :
3 :

4 :

= () ( )

(1) (2)
(3)
(1)





(2)




3 Mu Muri Mura
Muda

3 Mu
= ( ) /
( )
QC Story



(3)


(Zero Waste or Reject)

 6
(1) (Corrective
Materials)




(2) (Repair)


(3)
(Reprocess)



(4) (Requality or Blending)



(5) (Adjust Mixing Ratio)




(6) (As Raw
Material)
2%

(1)


/ = () x ( /)

/ = (/) x (/)
/. = (/.) x (/)
/ = (/) x (/)
(2)
1)

( /)
2)
2.1)



2.2)

2.3)



2.4) ( )
2.5)
2.6)


2.7)

2.8)

2.9)
Fuel Max

2.10)
-
-
3)
3.1)
3.2)
3.3)
3.4)


4)
4.1)

4.2)

5)

5.1)
5.2)

5.3)



5.4)


(3)
1)
()() () .





2)
20 : 1

3)
(Tejohn)
10 - 20 % 10 15 %


7-15%
(Performance Index)
%(%Over Time)



1)
2) (Break Down)
3) ( Multi-skill)
4)
5)
6)
7) ( )
3
8)
9)
10)
11)
12)
13)
2 (1)
(2)
(Redesign)

(1)
1)
2) (% )
3)
4)
(Preventive Maintenance)

5)
6)
7)


(2)
1)
2)
1 1
3 2 7 6
3) 35 / 90 /
90 / 120 /
4)

% 7-12 %
%





(Break Down)

(1) (Specification)

(2) (Safety)



(3) (Environment)







(4) (Redesign)


?
?
(5) (Work Reduction)



(6) (Work Cutting) 100
80
(7) (Innovative)

180





1)
2)
3)
4)
5) ( Key Performance Index (KPI) )
20% 80%



7-15%

(Specification)




Just in Time


Petroleum Coke

Fuel Max


Separator 110 KWH/t 101 KWH/t Demand Charge
Energy Charge Peak
20%

(% Utility)
50 % Utility

Pressure Loss


-
-
-
-
- 1
2 3
3


- (Condition Base) (Time Base)

-

-

-

- (Cluster)
- (Standby)
-
- (Failure Analysis)
- (Service Contract)
-
-

1)


2)
3)