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ARMY TM 9-2320-289-20P Repair-Parts Manual Truck (Chevy) 1-¼ TON 4X4 Tactical Vehicle May92

ARMY TM 9-2320-289-20P Repair-Parts Manual Truck (Chevy) 1-¼ TON 4X4 Tactical Vehicle May92

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Published by RockWagon
TM 9-2320-289-20P ARMY TM 9-2320-289-20P
AIR FORCE TO 36A12-1A-2084-1 MARINE CORPS TM 2320-20P/3

TECHNICAL MANUAL UNIT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS) FOR TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008 (2320-01-123-6827) TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008A1 (2320-01-123-2671) TRUCK, UTILITY, TACTICAL, 3/4 TON, 4X4, M1009 (2320-01-123-2665) TRUCK, AMBULANCE, TACTICAL, 1-1/4 TON, 4X4, M1010 (231 0-01-1 2
TM 9-2320-289-20P ARMY TM 9-2320-289-20P
AIR FORCE TO 36A12-1A-2084-1 MARINE CORPS TM 2320-20P/3

TECHNICAL MANUAL UNIT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS) FOR TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008 (2320-01-123-6827) TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008A1 (2320-01-123-2671) TRUCK, UTILITY, TACTICAL, 3/4 TON, 4X4, M1009 (2320-01-123-2665) TRUCK, AMBULANCE, TACTICAL, 1-1/4 TON, 4X4, M1010 (231 0-01-1 2

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ARMY TM 9-2320-289-20PAIR FORCE TO 36A12-1A-2084-1MARINE CORPS TM 2320-20P/3
TECHNICAL MANUAL
UNIT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS(INCLUDING DEPOT MAINTENANCE
REPAIR PARTS AND SPECIAL
TOOLS LISTS)
FOR
TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008(2320-01-123-6827)TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008A1(2320-01-123-2671)TRUCK, UTILITY, TACTICAL, 3/4 TON, 4X4, M1009(2320-01-123-2665)TRUCK, AMBULANCE, TACTICAL, 1-1/4 TON, 4X4, M1010
(231 0-01-1 23-2666)
TRUCK, SHELTER CARRIER, TACTICAL, 1-1/4 TON, 4X4, M1028(2320-01-127-5077)TRUCK, SHELTER CARRIER W/PTO, TACTICAL, 1 -1/4 TON, 4X4, M1028A1(2320-01-158-0820)TRUCK, SHELTER CARRIER W/PTO, TACTICAL, 1-1/4 TON, 4X4, M1028A2(2320-01-295-0822)TRUCK, SHELTER CARRIER, TACTICAL, 1-1/4 TON, 4X4, M1028A3(2320-01-325-1937)TRUCK, CHASSIS, TACTICAL, 1-1/4 TON, 4X4, M1031(2320-01-133-5368)
This manual supersedes TM 9-2320-289-20P, 16 September 1988 and all changes.
Approved for public release; distribution is unlimited.
DEPARTMENTS OF THE ARMY, THE AIR FORCE,AND HEADQUARTERS, MARINE CORPS
1 MAY 1992
 
TECHNICAL MANUAL
DEPARTMENTS OF THE ARMY, THE AIR FORCE,
*TM 9-2320-289-20P
AND HEADQUARTERS, MARINE CORPS
Washington, D.C., 1 May 1992 
UNIT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS(INCLUDING DEPOT MAINTENANCE
REPAIR PARTS AND SPECIAL
TOOLS LISTS)
FOR
TRUCK, CARGO, TACTICAL, 1 -1/4 TON, 4X4, M1008(2320-01-123-6827)TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008A1(2320-01-123-2671)TRUCK, UTILITY, TACTICAL, 3/4 TON, 4X4, M1009(2320-01-123-2665)TRUCK, AMBULANCE, TACTICAL, 1-1/4 TON, 4X4, M1010(2310-01-123-2666)TRUCK, SHELTER CARRIER, TACTICAL, 1-1/4 TON, 4X4, M1028(2320-01-127-5077)TRUCK, SHELTER CARRIER W/PTO, TACTICAL, 1-1/4 TON, 4X4, M1028A1(2320-01-158-0820)TRUCK, SHELTER CARRIER W/PTO, TACTICAL, 1-1/4 TON, 4X4, M1028A2(2320-01-295-0822)TRUCK, SHELTER CARRIER, TACTICAL, 1-1/4 TON, 4X4, M1028A3(2320-01-325-1937)TRUCK, CHASSIS, TACTICAL, 1-1/4 TON, 4X4, M1031(2320-01-133-5368)
Current as of 7 February 1992
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistakes or if you know of a way
to improve the procedures, please let us know. Mail your letter, DA Form 2028
(Recommended Changes to Publications and Blank forms), or DA Form 2028-2,
located in the back of this manual, direct to:Commander, U.S. Army
Tank-Automotive Command, ATTN: AMSTA-MB, Warren, MI 48397-5000. A reply
will be furnished to you.Approved for public release; distribution is unlimited.
SECTION I.INTRODUCTIONSECTION Il.REPAIR PARTS LIST
1
* This manual supersedes TM 9-2320-289-20P, dated 16 September 1988, and all changes.
 
TM 9-2320-289-20P
TABLE OF CONTENTS
IllusPage
Fig
GROUP 01ENGINE
0100 - ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE ASSEMBLY MOUNTS, LIFTING BRACKETS, AND MOUNTINGHARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0102 - CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE CRANKSHAFT AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0105 - VALVES, CAMSHAFTS, AND TIMING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CAMSHAFT VALVES, ROCKER ARMS, AND RELATED PARTS . . . . . . . . . . . . . . . . .0106 - ENGINE LUBRICATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ENGINE OIL PUMP ASSEMBLY FILTER, PAN, AND RELATED PARTS . . . . . . . . . .OIL COOLER LINES, SAMPLING VALVE, AND RELATED PARTS. . . . . . . . . . . . . . . .CRANKCASE DEPRESSION VALVE AND RELATED PARTS . . . . . . . . . . . . . . . . . . . .0108 - MANIFOLDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INTAKE AND EXHAUST MANIFOLDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL SYSTEM
0301 -CARBURETOR, FUEL INJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FUEL INJECTOR AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0302 - FUEL PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLY PUMP INJECTOR PUMP, AND RELATED PARTS
. . . . . . . . . . . . . . . . . . . .
VACUUM VALVE AND HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .lNJECTOR LINES AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0304 - AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0306 -TANKS, LINES, FITTINGS, HEADERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK AND RELATED PARTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FUEL TANK AND RELATED PARTS (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . .REAR FUEL LINES AND RELATED PARTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . .FRONT FUEL LINES AND RELATED PARTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . .FUEL LINES AND RELATED PARTS (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . .0309 - FUEL FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FUEL FILTER AND RELATED PARTS.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0311 -ENGINE STARTING AIDS..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOW PLUGS AND TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0312- ACCELERATOR, THROTTLE, OR CHOKE CONTROLS . . . . . . . . . . . . . . . . . . . . . . .ACCELERATOR LINKAGE AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP 04EXHAUST SYSTEM
0401 -MUFFLER AND PIPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EXHAUST MUFFLERS AND PIPES (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . .EXHAUST MUFFLERS AND PIPES (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM0501- RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER . . . . . . . . . . . . . . . . .RADIATOR, COOLANT RECOVERY RESERVOIR, AND RELATED PARTS. . . . .0502 - COWLING, DEFLECTORS, AIR DUCTS, SHROUDS, ETC. . . . . . . . . . . . . . . . . . . . .RADIATOR SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0503 - WATER MANIFOLD, HEADERS, THERMOSTATS, AND HOUSING GASKET . . . . . . .ENGINE THERMOSTAT AND HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0504 - WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
0505 - FAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE FAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii

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