CS1

CITY SPORT - ONE
PARTS CATALOG
EDISI 1
13 KWC I 1 AHJ
DAFTAR
ISI
PETUNJUK PEMAKAIAN
KELOMPOK MESIN
KELOMPOK RANGKA
INDEKS PART NUMBER
INDEKS DESCRIPTION
PETUNJUK PEMAKAIAN PARTS CATALOG

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA
CITY SPORT - ONE (KWCA)
I. CARA MEMESAN PARTS

1. Informasi yang diperlukan
Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modikasi
pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin
Part Number dan Nomor seri mesin
(b) Parts rangka
Part Number dan Nomor seri rangka
(c) Parts karburator
Part Number dan Nomor identifkasi karburator
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.
II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
dan komponen
model
Nomor
kode
Kode warna
Kode subkontraktor
Kode modikasi
(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi
dan tipe
Dimensi
Pengerjaan permukaan
secara kimiawi
SO
2. Kode warna
5. Parts yang digantikan oleh part lain

Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pemberitahuan apapun.
Kode warna pada bagian belakang nomor part menunjukkan warna part
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.
Kode warna pabrik seperti DSM, CSR, AFB dsbnya secara langsung
menunjukkan warna part seperti ditunjukkan pada tabel berikut :
Kode Warna
Kode pabrik
Kode HONDA
NHA30M
R333C
NHB12M
YR293M
DSM
CSR
AFB
DGM
6. Part yang dipersatukan (Assemblies)

Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
juga diperoleh secara terpisah.
Warna
7. Jumlah yang diperlukan

Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.
Digital Silver Metallic

Candy Scarlet Red
Afnity Black Metallic
Diablo Gold Metallic
8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk
mempermudah pengenalan part dan mungkin berbeda daripada bentuk part
sebenarnya.
3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :
ASSY................ Assembly
L.E.D .............. Light emitting diode
COMP .............. Complete.
MPH ............... Miles per hour
R....................... Right
L (100L) .......... Link(100 Links)
L. ...................... Left
A.C ................. Alternating current
STD .................. Standard
D.C ................. Direct current
MM ................... Milimeter
IN ................... Inlet
G ...................... Gram
EX. ................. Exhaust
T(22)................. Tooth (22Teeth)
FR .................. Front
A ....................... Ampere
RR .................. Rear
V ....................... Volt
Hex ................. Hexagonal
W ...................... Watt
A.M ................. Attaching mark
WL .................... With labelling
T.M ................. Transcript mark
WOL. ................ Without labelling
C.D.I ............... Capacitive
KPH .................. Kilometers per hour
Discharge Ignition
4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Part
Bolt (Screw)
Pin
O-Ring
Oil seal
Tube
Contoh
6x12
8x14
9.5x1.6
14x24x5
5x130
Pengertian
diameter 6mm, panjang 12mm
diameter 8mm, panjang 14mm
diameter 9,5mm, tebal 1,6mm
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
diameter dalam 5mm, panjang 130mm
9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
parts catalog ini dapat diidentikasi sebagai berikut dibawah ini.
Model
Kode
daerah
pemasaran
Tipe
No. Seri
Mesin yang
berlaku mulai
No. Seri
Rangka yang
berlaku mulai
No. Identikasi
Karburator yang
berlaku
CS125MC9
IN
Indonesia
JBA1E********
MH1JBA****K******
AVK5AD A
Dari nomor identikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah
AVK5AD A KC 7
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

11. Lokasi nomor seri pada sepeda motor
F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
1. F.R.T. didasarkan atas kondisi servis sebagai berikut :
NOMOR SERI RANGKA
a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.

b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c
Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

diservis, dimasukkan juga kedalam F.R.T.
2. Metode perhitungan
Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.
(contoh) 0.3 = 18 menit
5.6 = 5 jam dan 36 menit
DAFTAR KONVERSI
NOMOR SERI MESIN
Jam
0.1
0.2
0.3
0.4
0.5
Menit
6
12
18
24
30
Jam
0.6
0.7
0.8
0.9
1.0
Menit
36
42
48
54
60
3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
a. Pekerjaan yang tidak berhubungan
F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring
Service item/Bagian yang diservis
NOMOR IDENTIFIKASI
KARBURATOR
F.R.T.
Cylinder
1.4
Clutch spring
0.7
F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1
b. Pekerjaan yang terulang

Ambillah F.R.T. untuk part terakhir yang akan diganti.
(contoh) Penggantian piston dan cylinder head gasket.
No.
Cylinder head gasket

Piston
1.
F.R.T.
2.
1.0
1.5
F.R.T. untuk pekerjaan ini adalah : 1.5
c. Pekerjaan yang sebagian berhubungan

Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
F.R.T.
Gearshift drum
* 3.9
Crankshaft
* 4.1
Pembongkaran crankcase
* 3.7
Pekerjaan yang terulang adalah pembongkaran crankcase.

F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.
Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi
Penyetelan tappet
F.R.T.
0.2
0.1
0.3
4.
Penyetelan stasioner karburator
0.1
5.
Pemeriksaan oli mesin (tidak termasuk

penggantian oli mesin)
0.1
6.
Penyetelan kopling
0.1
7.
Pembersihan elemen saringan udara
0.3
8.
Pengukuran tekanan kompressi
9.
Pemeriksaan cairan batere dan berat jenisnya
10.
F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

*
3.
11.
12.
Pengukuran tinggi pelampung karburator

Pembersihan saringan oli mesin
Penyetelan gas tangan
0.1
0.2
0.6
0.6
0.1
Rangka
4. Pengerjaan lain disamping penggantian parts
No.
a. Penurunan dan pemasangan

No.
F.R.T.
1.
Mesin
1.5
2.
Kepala silinder
1.1
3.
Karburator
0.4
F.R.T.
1.
Penyetelan rem depan
0.1
2.
Penyetelan rem belakang
0.1
3.
Pemeriksaan cara kerja rem
0.1
4.
Penyetelan arah lampu depan
0.1
5.
Rantai roda (termasuk penyetelan tegangan rantai

tetapi tidak termasuk penggantian sprocket)
0.1
c. Pembongkaran
No.
1.

Karburator
F.R.T.
0.7
ENGINE GROUP
E-1
CYLINDER HEAD COVER
E-2
CYLINDER HEAD
E-3
CAMSHAFT/VALVE
2
E-4
CAM CHAIN
E-5
CYLINDER/TENSIONER
E-6
RIGHT CRANKCASE COVER
E-7
WATER PUMP
E-8
OIL PUMP
E-9
CLUTCH
ENGINE GROUP
E-10
STARTING CLUTCH
E-11
LEFT CRANKCASE COVER
E-12
GENERATOR
E-13
STARTER MOTOR
E-14
CRANKSHAFT/PISTON
E-15
CRANK SHAFT/PISTON
E-16
TRANSMISSION
E-17
GEAR SHIFT DRUM
E-18
KICK STARTER SPINDLE
ENGINE GROUP
E-19
CARBURETOR
FRAME GROUP
F-1
HEADLIGHT
METER
F-3 HANDLE LEVER/CABLE/MIRROR
F-4 FRONT BRAKE MASTER CYLINDER
F-5 STEERING HANDLE/HANDLE COVER/

SWITCH
F-6
STEERING STEM
F-7
F-8
F-9
FRONT BRAKE CALIPER
F-2
FRONT FENDER
FRONT FORK
FRAME GROUP
F-10
FRONT WHEEL
F-13
REAR WHEEL
F-11 RR. BRAKE MASTER CYLINDER
F-12
F-14
F-15
FUEL TANK
REAR BRAKE CALIPER
SEAT/GRAB RAIL
F-16
SIDE COWL
F-17
AIR CLEANER
F-17-1
SUB AIR CLEANER
FRAME GROUP
F-18
AIR INJECTION CONTROL VALVE
F-19
EXHAUST MUFFLER
F-20 PEDAL/KICK STARTER ARM
F-21
STEP
F-22
STAND
F-23
F-24
REAR CUSHION
F-25
REAR FENDER
F-26
SWINGARM
10
FRONT WINKER
FRAME GROUP
F-27
F-30
REAR COMBINATION LIGHT
FRAME BODY
F-28
BATTERY
F-29
WIRE HARNESS
F-31
RADIATOR
F-32
TOOLS
F-33
FRONT COWL
F-34
BODY COVER
F-35
UTILITY BOX
11
FRAME GROUP
F-36
12
CAUTION LABEL
F-37
MARK/STRIPE
E-1
Cylinder Head
Cover
2
Service item
1
2
3
F.R.T.
COVER, CYLINDER HEAD ................... 0.6

GASKET, CYLINDER HEAD COVER .... 0.6
VALVE, PAIR CHECK ............................ 0.5
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
12310-KGH-901
12391-KWC-900
18601-KGB-612
18612-KGH-901
90002-KGH-900
COVER ASSY., CYLINDER HEAD

GASKET, HEAD COVER
VALVE COMP., REED
COVER, REED VALVE
BOLT, FLANGE, 5X14
1
1
1
1
2
6
7
8
90017-KGH-901
90543-MV9-671
94301-10120
BOLT, HEAD COVER

RUBBER, MOUNTING
DOWEL PIN, 10X12
2
2
1
QTY
Notes
13
E-2
Cylinder Head
2
Service item
F.R.T.
1 HEAD, CYLINDER .................................. 3.1

.INCLUDES: Engine removal and installation
.INCLUDES: Valve adjust and reface
2 GUIDE, INTAKE VALVE(ONE) ................ 3.2
GUIDE, EXHAUST VALVE(ONE) ............ 3.2
GUIDE, VALVE :FOR 1 VEHICLE ........... 3.5
.INCLUDES: Reaming
.INCLUDES: Valve adjust and reface
3 HOLDER, CAMSHAFT ............................ 2.1
4 GASKET, CYLINDER HEAD ................... 2.4
7 INSULATOR, THROTTLE BODY/
CARBURETOR........................................ 0.7
15 PLUG, SPARK ......................................... 0.1
14
PC KWCA 03-08
No.
Part Number
Description
QTY
1
2
3
4
5
12200-KWC-900
12204-KGH-305
12210-KGH-901
12251-KTY-D31
14125-KGH-900
HEAD COMP., CYLINDER

GUIDE, EX. VALVE (O.S.)
HOLDER COMP., CAMSHAFT
GASKET, CYLINDER HEAD
PLUNGER, CAM SETTING
1
2
1
1
1
6
7
8
9
10
14126-KGH-901
16211-KGH-902
16219-KW6-841
90483-028-000
92900-08032-0E
SPRING, PLUNGER
INSULATOR, CARBURETOR
BAND, INSULATOR
WASHER, 8MM
BOLT, STUD, 8X32
1
1
2
4
2
11
12
13
14
15
94030-08280
94301-10120
94520-35000
95701-06105-00
98059-58816
98059-58826
NUT, HEX., 8MM

DOWEL PIN, 10X12
CIRCLIP, INTERNAL, 35MM
BOLT, FLANGE, 6X105
PLUG, SPARK (CR8E)
PLUG, SPARK (U24ESR-N)
4
4
1
2
1
1
Notes
E-3
Camshaft / Valve
2
Service item
F.R.T.
2 CAMSHAFT................................................... 2.2
.INCLUDES: Valve adjustment
3 ARM, INTAKE VALVE ROCKER(ONE) ...... 2.2
ARM, EXHAUST VALVE ROCKER(ONE).. 2.2
ARM, VALVE ROCKER :FOR 1 VEHICLE . 2.3
.INCLUDES: Valve adjustment
5 VALVE, INTAKE(ONE)................................. 2.7
VALVE :FOR 1 VEHICLE ............................ 2.9
INCLUDES: Engine removal and installation
.INCLUDES: Refacing
6
VALVE, EXHAUST(ONE) ....................... 2.7

VALVE :FOR 1 VEHICLE ....................... 2.9
.INCLUDES: Refacing
No.
Part Number
Description
1
2
3
4
5
12209-KGH-902
14100-KGH-901
14431-KGH-901
14451-KGH-901
14711-KGH-901
SEAL, VALVE STEM

CAMSHAFT COMP.
ARM, VALVE ROCKER
SHAFT, ROCKER ARM
VALVE, IN.
2
1
2
2
1
6
7
8
9
10
14721-KWC-900
14751-KWC-900
14761-KWC-900
14771-KM3-001
14777-KGH-901
VALVE, EX.
SPRING, VALVE OUTER
SPRING, VALVE INNER
RETAINER, VALVE SPRING
SEAT, VALVE SPRING
1
2
2
2
2
11
12
13
14
14781-MA6-000
90005-ZM3-000
90012-KGF-910
90206-001-001
COTTER, VALVE
BOLT, FLANGE, 5X18
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING
4
2
2
2
QTY
Notes
7 SPRING AND/OR STEM SEAL,

INTAKE VALVE(ONE).............................. 2.5
SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE) ......................... 2.5
SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE ........................ 2.6
PC KWCA 03-08
15
E-4
Cam Chain
2
Service item
16
F.R.T.
No.
SPROCKET, CAM ..................................... 2.0

CHAIN, CAM ............................................. 2.2

1
2
3
4
5
TENSIONER, CAM CHAIN ....................... 2.2

6
7
GUIDE, CAM CHAIN................................. 2.4

PC KWCA 03-08
QTY
Part Number
Description
14321-KGH-901
14401-KVB-901
14510-KGH-900
14515-KGH-900
14610-KGH-901
SPROCKET, CAM (34T)

CHAIN, CAM (90L)
TENSIONER, CAM CHAIN
PLATE, TENSIONER SETTING
GUIDE, CAM CHAIN
1
1
1
1
1
90083-GB6-911
96001-06014-00
BOLT, KNOCK, 5MM

BOLT, FLANGE, 6X14
2
1
Notes
E- 5
Cylinder / Tensioner
2
Service item
F.R.T.
1 CYLINDER ............................................. 2.7

2 GASKET, CYLINDER ............................. 2.6
3 (4) LIFTER, TENSIONER ....................... 1.9
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
12100-KGH-901
12191-KGH-901
14520-KSS-901
14560-KGH-900
90005-KGH-900
CYLINDER COMP.
GASKET, CYLINDER
LIFTER ASSY., TENSIONER
GASKET, TENSIONER LIFTER
SCREW, PAN, 6X6
1
1
1
1
1
6
7
8
91306-MG3-001
94301-10120
96001-06022-00
O-RING, 1.5X9.5
DOWEL PIN, 10X12
BOLT, FLANGE, 6X22
1
2
2
QTY
Notes
17
E-6
Right Crankcase
Cover
2
Service item
F.R.T.
1 COVER, CRANKCASE :RIGHT ............ 1.0

4 GASKET, CRANKCASE COVER :RIGHT 0.8
18
6 HOSE, MAIN WATER ............................

8 9) LEVER, CLUTCH .............................
0.4
0.9
13 OIL SEAL, KICK STARTER SPINDLE ..
0.9
PC KWCA 03-08
No.
QTY
Part Number
Description
1
2
3
4
5
11330-KWC-900
11333-KGH-901
11334-KGH-901
11393-KGH-901
15651-KGH-901
COVER COMP., R. CRANKCASE

PLATE, R. COVER
RUBBER, R. COVER
GASKET, R. COVER
GAUGE, OIL LEVEL
1
1
1
1
1
6
7
8
9
10
19502-KGH-901
19506-KGH-900
22810-KGH-901
22815-KW7-931
32112-KGH-911
HOSE, WATER
CLAMP, WATER HOSE
LEVER COMP., CLUTCH
SPRING, CLUTCH LEVER
CLAMPER, WIRE
1
2
1
1
1
11
12
13
14
15
90702-KWC-900
91203-750-004
91204-MC7-003
91205-KF0-003
91307-035-000
DOWEL PIN, 8X16

OIL SEAL, 12X18X4
OIL SEAL, 16X28X7
OIL SEAL, 12X20X5
O-RING, 18X3
2
1
1
1
1
16
17
18
19
20
94520-22000
95005-50150-30
95701-06014-00
96001-06030-00
96001-06040-00

TUBE, 5X150
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X40
1
1
2
5
4
Notes
E-7
Water Pump
2
Service item
1
2
3
5
F.R.T.
IMPELLER, WATER PUMP ....................

MECHANICAL SEAL, WATER PUMP ....
(4) COVER, WATER PUMP ..................
SHAFT, WATER PUMP ..........................
0.9
1.0
0.4
0.9
6 SPROCKET OR GEAR, WATER PUMP

DRIVEN .................................................. 0.9
11 OIL SEAL, IMPELLER SHAFT ............... 1.0
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
19215-KGH-901
19217-P72-014
19221-KWC-900
19226-KGH-901
19241-KGH-901
IMPELLER, WATER PUMP

SEAL, MECHANICAL
COVER, WATER PUMP
GASKET, WATER PUMP COVER
SHAFT, WATER PUMP
1
1
1
1
1
6
7
8
9
10
19242-KGH-901
90423-KW6-900
90478-700-001
90608-072-001
91105-KTM-970
GEAR, WATER PUMP DRIVEN (23T)

WASHER, 7X13X1.2
WASHER A, 6MM
WASHER, 12MM
ROLLER, 4X23.8
1
1
1
1
1
11
12
13
91205-KF0-004
96001-06022-00
96001-06065-00
OIL SEAL, 12X20X5

BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X65
1
2
1
QTY
Notes
19
E-8
Oil Pump
2
Service item
F.R.T.
1 PUMP ASSY., OIL................................... 0.9

4 (3) ROTOR, OIL PUMP ........................... 0.9
20
PC KWCA 03-08
QTY
No.
Part Number
Description
1
2
3
4
5
15100-KWC-900
15133-KGH-901
15331-436-001
15332-436-001
90702-KFM-900
PUMP ASSY., OIL

GEAR, OIL PUMP DRIVEN (23T)
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
DOWEL PIN, 8X12
1
1
1
1
2
6
7
8
9
91105-KTM-970
93301-05012-0J
94540-06019
95701-06035-00
ROLLER, 4X23.8
BOLT, HEX., 5X12
E-RING, 6MM
BOLT, FLANGE, 6X35
1
2
1
3
Notes
E-9
Clutch
2
Service item
F.R.T.
1 OUTER, CLUTCH ................................... 1.1

3 CENTER, CLUTCH ................................. 1.1
4 (5) DISC, CLUTCH FRICTION ................ 1.1
.NOTE: Same time for two units or more
6 PLATE, CLUTCH PRESSURE ................
7 (16) PLATE, CLUTCH LIFTER ................
8 SPRING, CLUTCH ..................................
9 ROD, CLUTCH LIFTER...........................
10 GEAR, PRIMARY DRIVE ........................
PC KWCA 03-08
1.1
0.9
0.9
0.8
1.1
No.
Part Number
Description
1
2
3
4
5
22100-KTY-D30
22105-KWC-900
22120-KGH-600
22201-KGH-600
22321-KGH-600
OUTER COMP., CLUTCH

GUIDE, CLUTCH OUTER
CENTER COMP., CLUTCH
DISK, CLUTCH FRICTION
PLATE, CLUTCH
1
1
1
5
4
6
7
8
9
10
22355-KGH-600
22361-KGH-600
22401-KW7-931
22849-KGH-900
23121-KGH-900
23122-KGH-900
23123-KGH-900
PLATE, CLUTCH PRESSURE

PLATE, CLUTCH LIFTER
SPRING, CLUTCH
ROD, CLUTCH LIFTER
GEAR A, PRIMARY DRIVE (20T) (WHITE)
GEAR B, PRIMARY DRIVE (20T) (BLUE)
GEAR C, PRIMARY DRIVE (20T) (YELLOW)
1
1
4
1
1
1
1
11
12
13
14
15
90008-KT7-001
90231-KM7-702
90401-KY4-902
90434-KGH-901
90501-GBL-730
BOLT, FLANGE, 6X25

NUT, LOCK, 14MM
WASHER, PLAIN, 17MM
WASHER, 20MM
WASHER, 14MM
4
2
1
1
2
16
91007-KE1-003
BEARING, RADIAL BALL, 6903
QTY
Notes
21
E - 10
Starting Clutch
2
Service item
1
2
3
22
F.R.T.
GEAR, STARTER DRIVEN .................... 0.9

OUTER, STARTING CLUTCH ............... 1.0
GEAR, STARTER REDUCTION ............ 0.8
PC KWCA 03-08
QTY
No.
Part Number
Description
1
2
3
4
5
28110-KWC-900
28120-KRM-851
28131-KPP-900
28132-KGH-911
28133-KGH-911
GEAR COMP., STARTING DRIVEN (53T)

OUTER COMP., STARTING CLUTCH
GEAR, STARTER REDUCTION (13T/5
SHAFT, REDUCTION GEAR
COLLAR, STARTER REDUCTION
1
1
1
1
1
90085-KWC-740
BOLT, SOCKET, 6X14
Notes
E - 11
Left Crankcase
Cover
2
Service item
F.R.T.
1 COVER, CRANKCASE :LEFT.................. 0.9

2 COVER, CRANKCASE :LEFT REAR....... 0.2
3 GASKET, CRANKCASE COVER :LEFT .. 0.8
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
11341-KWC-900
11360-KWC-900
11395-KGH-901
90084-428-000
90087-KGH-900
COVER, L. CRANKCASE
COVER, COMP L REAR
GASKET, L. COVER
CAP, A.C. GENERATOR
CAP, 30MM
1
1
1
1
1
6
7
8
9
10
90702-KFM-901
91303-377-000
91356-KGH-901
96001-06022-00
96001-06030-00
DOWEL PIN, 8X12

O-RING, 13.8X2.5
O-RING, 30MM
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X30
2
1
1
2
6
11
96001-06040-00
BOLT, FLANGE, 6X40
QTY
Notes
23
E - 12
Generator
2
Service item
1
2
24
F.R.T.
ROTOR OR FLYWHEEL ........................ 1.0

STATOR.................................................. 1.1
PC KWCA 03-08
QTY
No.
Part Number
Description
1
2
3
4
5
31110-KWC-901
31120-KWC-901
32111-KWC-900
90439-SB2-010
94050-12001
FLYWHEEL COMP.
STATOR COMP.
CLAMPER, A.C. GENERATOR CORD
WASHER, SPECIAL, 24X12X2.3
NUT, FLANGE, 12MM
1
1
1
1
1
6
7
96001-06016-00
96600-06020-01
BOLT, FLANGE, 6X16

BOLT, SOCKET, 6X20
2
3
Notes
E - 13
Starter Motor
2
Service item
1
2
5
7
F.R.T.
MOTOR, STARTING ................................

TERMINAL, BRUSH(STARTER) ..............
HOLDER, BRUSH(STARTER) .................
CABLE, STARTER MOTOR .....................
PC KWCA 03-08
0.4
0.6
0.6
0.5
No.
Part Number
Description
1
2
3
4
5
3120A-KWC-900
31201-KPW-901
31204-KG8-004
31205-KPW-901
31206-KPW-901
MOTOR ASSY., STARTING

TERMINAL SET, BRUSH
SPRING, CARBON BRUSH
BOLT, SETTING
HOLDER SET, BRUSH
1
1
2
2
1
6
7
8
9
10
31207-MBE-009
32410-KWC-900
90071-MB0-001
91309-425-004
91320-MB0-008
RING
CABLE, STARTER MOTOR
NUT-WASHER, 6MM
O-RING, 24.4X3.1
O-RING
2
1
2
1
3
11
95701-06025-00
BOLT, FLANGE, 6X25
QTY
Notes
25
E - 14
Crankshaft / Piston
2
Service item
F.R.T.
1 CRANKCASE :RIGHT ............................ 5.2

CRANKCASE :BOTH ............................. 6.3
2
26
CRANKCASE :LEFT ............................... 5.8

CRANKCASE :BOTH ............................. 6.3
SCREEN, OIL FILTER ............................ 0.8
SWITCH, GEAR CHANGE ..................... 0.7
PC KWCA 03-08
QTY
No.
Part Number
Description
1
2
3
4
5
11100-KWC-900
11200-KWC-900
15421-035-010
15517-KGH-901
24322-KWC-900
CRANKCASE COMP., R.
CRANKCASE COMP., L.
SCREEN, OIL FILTER
ORIFICE, 1.8
COLLAR, CHANGE SWITCH
1
1
1
1
1
6
7
8
9
10
35759-KWC-901
35761-KGH-901
90031-KGH-901
90407-259-000
90488-425-000
CONTACT ASSY., CHANGE SWITCH

CLIP, SWITCH CORD
BOLT, CYLINDER STUD
PACKING, DRAIN COCK, 12.5X20
WASHER, SEALING, 6MM
1
1
4
1
1
11
12
13
14
15
90702-KFM-900
91305-KK4-003
91310-KE8-003
92800-12000
95701-06025-00
DOWEL PIN, 8X12

O-RING, 16.5X2.5
O-RING, 21.5X2
BOLT, DRAIN PLUG, 12MM
BOLT, FLANGE, 6X25
2
1
1
1
1
16
17
18
19
20
95701-06035-00
95701-06065-00
96001-06014-00
96001-06040-00
96001-06055-00
BOLT, FLANGE, 6X35

BOLT, FLANGE, 6X65
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X55
2
2
1
5
1
21
22
96001-06065-00
96001-06075-01
BOLT, FLANGE, 6X65

BOLT, FLANGE, 6X75
2
1
Notes
E - 15
Crank Shaft
/Piston
2
Service item
F.R.T.
1 MAINSHAFT, TRANSMISSION ............. 4.1

2 COUNTERSHAFT, TRANSMISSION .... 4.1
11 SPROCKET, DRIVE .............................. 0.2
28 BEARING, MAINSHAFT : LEFT. ............ 4.1
BEARING, MAINSHAFT : BOTH............ 4.3
BEARING, MAINSHAFT : AND
COUNTERSHAFT : ALL ......................... 4.5
29 BEARING, COUNTERSHAFT : RIGHT.. 5.0
BEARING, COUNTERSHAFT : BOTH.... 4.3
BEARING, MAINSHAFT : AND
COUNTERSHAFT : ALL.......................... 4.5
30 BEARING, MAINSHAFT : RIGHT............ 4.1
BEARING, MAINSHAFT : BOTH............. 4.3
BEARING, COUNTERSHAFT :LEFT....... 4.1
PC KWCA 03-08
No.
Part Number
Description
13000-KGH-901
CRANKSHAFT COMP.
13011-KGH-405
13012-KGH-405
13013-KGH-405
13014-KGH-405
13015-KGH-405
RING SET, PISTON (STD.)

RING SET, PISTON (0.25)
1
(1)
(1)
(1)
(1)
13101-KWC-900
13102-KWC-305
13103-KWC-305
13104-KWC-305
13105-KWC-305
PISTON
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
1
(1)
(1)
(1)
(1)
4
5
13111-KGH-902
13115-GN5-910
PIN, PISTON
CLIP, PISTON PIN, 13MM
1
2
6
7
8
9
10
13420-KPP-860
13422-KPP-860
13425-KGH-900
13427-KPP-860
13538-KGH-901
WEIGHT COMP., BALANCER

GEAR A, B, C, BALANCER DRIVEN (43T)
RUBBER, BALANCER DUMPER
SPRING, BALANCER GEAR
SPRING, THRUST
1
1
2
2
1
QTY
Notes
27
E - 15
Crank Shaft
/Piston
2
Service item
28
PC KWCA 03-08
F.R.T.
QTY
No.
Part Number
Description
11
12
13
14
15
90401-KPP-900
90741-KFB-001
90741-KGH-900
91001-KGH-901
91002-KGH-901
WASHER, 28.2X45X1.0
KEY, WOODRUFF, 4MM
KEY, WOODRUFF, 4MM
1
1
1
1
1
16
17
94510-28000
96100-63010-00
CIRCLIP, EXTERNAL, 28MM

1
2
Notes
E - 16
Transmission
2
Service item
F.R.T.
(6,8,10,12)
MAINSHAFT, TRANSMISSION ................. 4.8
.Replace countershaft add ........................ 0.2
(4,7,9,11,13)
COUNTERSHAFT, TRANSMISSION ........ 4.8
Replace mainshaft add ............................. 0.2
14 SPROCKET, DRIVE ................................. 0.3

27 BEARING, MAINSHAFT :RIGHT ............. 4.8
28 BEARING, COUNTERSHAFT :LEFT ....... 5.3
29 BEARING, MAINSHAFT :LEFT ................ 5.3
BEARING, MAINSHAFT :BOTH................ 5.5
30 BEARING, COUNTERSHAFT :RIGHT...... 4.8
BEARING, COUNTERSHAFT :BOTH ....... 5.5
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL............................. 5.7
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
23211-KGH-901
23221-KGH-901
23415-HB3-001
23421-KGH-901
23431-KGH-901
MAINSHAFT, TRANSMISSION (12T)

COUNTERSHAFT
BUSH, 15MM
GEAR, COUNTERSHAFT LOW (37T)
BUSH, 20MM
1
1
1
1
1
6
7
8
9
10
23441-KGH-901
23451-KGH-901
23461-KGH-901
23471-KGH-901
23481-KGH-901
GEAR, MAINSHAFT SECOND (17T)

GEAR, COUNTERSHAFT SECOND (32T)
GEAR, MAINSHAFT THIRD (18T)
GEAR, COUNTERSHAFT THIRD (25T)
GEAR, MAINSHAFT FOURTH (21T)
1
1
1
1
1
11
12
13
14
15
23491-KGH-901
23501-KGH-901
23511-KGH-900
23801-KCT-690
23811-KPS-900
GEAR, COUNTERSHAFT FOURTH (23T)

GEAR, MAINSHAFT FIFTH (26T)
GEAR, COUNTERSHAFT FIFTH (24T)
SPROCKET, DRIVE (14T)
PLATE A2, FIXING
1
1
1
1
1
16
17
18
19
20
90084-041-000
90412-187-000
90441-KW7-931
90452-KGH-901
90454-107-001
BOLT, DRIVE SPROCKET FIXING

WASHER, THRUST, 15MM
PLATE, BEARING HOLDER
WASHER, SPECIAL, 12MM
2
2
1
1
2
QTY
Notes
29
E - 16
Transmission
2
Service item
30
PC KWCA 03-08
F.R.T.
QTY
No.
Part Number
Description
21
22
23
24
25
90455-KR1-761
90461-115-000
90601-001-000
90605-200-001
91216-KGH-902
WASHER, SPLINE, 20MM

SET RING, 20MM
OIL SEAL, 20X34X7
1
2
2
1
1
26
27
28
29
30
95701-06014-00
96100-62030-00
96100-62040-00
96140-62010-00
96140-62020-00
BOLT, FLANGE, 6X14

BEARING, RADIAL BALL, 6201U
2
1
1
1
1
Notes
E - 17
Gear Shift Drum
2
No.
Part Number
Description
(2,3,4) FORK, GEARSHIFT................ 4.8

5 DRUM, GEARSHIFT ............................ 4.8
1
2
3
4
5
24211-KGH-901
24212-KGH-901
24213-KGH-901
24241-KGH-901
24301-KWC-900
FORK, R. GEARSHIFT
FORK, CENTER GEARSHIFT
FORK, L. GEARSHIFT
SHAFT, GEARSHIFT FORK
DRUM, GEARSHIFT
1
1
1
1
1
6
7
8
9
10
24320-KWC-901
24410-KGH-900
24430-KGH-901
24436-KTY-D30
24610-KGH-901
PIECE, CHANGE SWITCH DRIVE

PLATE COMP., GEARSHIFT DRUM STOPPER
STOPPER COMP., GEARSHIFT DRUM
SPRING, GEARSHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT
1
1
1
1
1
11
12
13
14
15
24641-KBP-901
24651-KGH-901
24652-035-000
90022-MG8-000
90402-KW7-901
SPRING, GEARSHIFT ARM

SPRING, GEARSHIFT RETURN
PIN, SHIFT RETURN SPRING
PIVOT, SHIFT DRUM STOPPER ARM
WASHER, THRUST, 6MM
1
1
1
1
1
16
17
18
19
20
90435-HB3-000
91209-KWC-901
95701-06016-00
96220-30085
96600-06012-00
WASHER, 6.1MM
OIL SEAL, 12X22X7
BOLT, FLANGE, 6X16
ROLLER, 3X8.5
BOLT, SOCKET, 6X12
1
1
1
2
1
Service item
F.R.T.
10
PLATE, GEARSHIFT DRUM

STOPPER ............................................ 1.0
(9) STOPPER OR SPRING,
SHIFT DRUM ....................................... 0.9
(12) SPINDLE, GEARSHIFT .............. 1.1
17
OIL SEAL, GEARSHIFT SPINDLE ....... 1.1
PC KWCA 03-08
QTY
Notes
31
E - 18
Kick Starter
Spindle
2
Service item
F.R.T.
1 (1,3,4,6,7,8) SPINDLE, KICK STARTER

GEARSHIFT ........................................... 4.8
32
PC KWCA 03-08
QTY
No.
Part Number
Description
1
2
3
4
5
28211-KGH-901
28215-KGH-901
28221-KGH-901
28223-KM7-702
28251-KGH-901
PINION, KICK STARTER (22T)

PLATE, KICK STOPPER
RATCHET, KICK STARTER
SPRING, RATCHET
SPINDLE, KICK STARTER
1
1
1
1
1
6
7
8
9
10
28254-437-001
28261-KGH-901
28282-KGH-901
90451-KGH-901
95701-06016-00
SEAT, RATCHET SPRING

SPRING, KICK RETURN
COLLAR, KICK SPRING
BOLT, FLANGE, 6X16
1
1
1
1
2
Notes
E - 19
Carburetor
2
Service item
F.R.T.
2 (20) FLOAT OR FLOAT VALVE .............. 0.9

3 CHAMBER, FLOAT ................................ 0.8
9 VALVE, STARTER .................................. 0.5
10 VALVE, AIR CUT .................................... 0.8
13 CARBURETOR ASSEMBLY .................. 0.9
14 TOP SET, CARBURETOR...................... 0.5
15 PISTON, VACUUM ................................ 0.5
19
31
NEEDLE, JET ........................................ 0.6

(23) JET, MAIN ...................................... 0.9
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
16010-KGF-911
16013-KEH-900
16015-KGF-911
16016-KWC-901
16026-MR1-004
GASKET SET
FLOAT SET
CHAMBER SET, FLOAT
SCREW SET A
JOINT SET
1
1
1
1
1
6
7
8
9
10
16028-KPP-901
16037-KPP-861
16038-HN2-003
16046-KGH-901
16048-KGH-901
SCREW SET B
PLATE SET, VALVE
PLATE SET, STAY
VALVE SET, STARTER
VALVE SET, AIR CUT
1
1
1
1
1
11
12
13
14
15
16050-KGH-601
16075-GHB-640
16100-KWC-901
16107-KGH-901
16111-KWC-901
SPRING, COMPRESSION COIL

O-RING, 1.3X4.3
CARBURETOR ASSY. (AVK5AD A)
TOP
PISTON COMP., VACUUM
1
1
1
1
1
16
17
18
19
20
16119-KWC-901
16140-KGH-901
16143-KGH-901
16151-KWC-901
16155-KJ9-751
STAY, WIRE
BODY COMP., BYSTARTER
TUBE, 4.5X450
NEEDLE COMP., JET
VALVE COMP., FLOAT
1
1
1
1
1
QTY
Notes
33
E - 19
Carburetor
2
Service item
34
PC KWCA 03-08
F.R.T.
QTY
No.
Part Number
Description
21
22
23
24
25
16163-KGF-911
16166-KGH-971
16180-KGH-971
16199-KGH-901
16423-KGH-901
GASKET, FLOAT CHAMBER

JET, NEEDLE
JET, SLOW, #35
TUBE COMP., AIR VENT
GASKET, BYSTARTER
1
1
1
1
1
26
27
28
29
30
93500-04008-1H
93500-04010-1H
93500-04012-0H
93500-05012-1H
93892-05012-18
SCREW, PAN, 4X8

SCREW, PAN, 4X10
SCREW, PAN, 4X12
SCREW, PAN, 5X12
SCREW-WASHER, 5X12
2
2
3
2
2
31
99101-ZH7-1080
JET, MAIN, #108
Notes
F-1
Headlight
Service item
F.R.T.
1 HEADLIGHT UNIT................................
4 SOCKET, HEADLIGHT.........................
5 BULB, HEADLIGHT..............................
.Replace 1 headlight bulb add ..............
0.4
0.3
0.2
0.1
8 VISOR, METER .................................... 0.1

10 STAY, METER VISOR .......................... 0.4
11 COVER, HEADLIGHT .......................... 0.2
PC KWCA 03-08
No.
Part Number
Description
QTY
1
2
3
4
5
33110-KWC-901
33113-MAT-611
33116-KWC-900
33130-KWC-901
34901-KRS-901
HEADLIGHT UNIT
PIPE, CP
ADJUSTER, HEADLIGHT
SOCKET COMP., HEADLIGHT
BULB, HEADLIGHT (12V 35/35W)
1
2
1
1
2
6
7
8
9
10
53207-KWC-900
53208-KWC-900
5320B-KWC-900
61106-KW6-841
61315-KWC-900
COVER, R. VISOR
COVER, L. VISOR
VISOR SET, FR.
RUBBER B, MOUNTING
STAY, VISOR
1
1
1
2
1
11
12
13
14
15
64470-KWC-900
90002-KGH-901
90103-KWC-900
90107-KW7-930
90302-GW3-980
COVER, HEADLIGHT UPPER

BOLT, FLANGE, 5X14
SCREW, SPECIAL, 5MM
BOLT, COWL SETTING
NUT, SPRING, 4MM
1
1
2
2
2
16
17
18
19
20
90344-KEV-900
91422-KVB-900
91509-GE2-760
93901-25420
93903-34380
NUT C, CLIP, 6MM

SCREW, SPECIAL PAN, 5MM
SCREW, PAN, 5X11.5
SCREW, TAPPING, 5X20
3
2
1
2
4
21
95701-06012-00
BOLT, FLANGE, 6X12
Notes
35
F-2
Meter
Service item
1
2
3
4
5
36
F.R.T.
METER ASSY., COMBINATION ..............

METER, COMBINATION .........................
LENS, METER ........................................
CASE, METER ........................................
PLATE, REFLECTING.............................
PC KWCA 03-08
0.7
0.8
0.6
0.7
0.6
No.
Part Number
Description
QTY
1
2
3
4
5
37100-KWC-901
37210-KWC-901
37211-KWC-901
37212-KWC-901
37213-KWC-901
SPEEDOMETER ASSY. (KPH)

METER COMP., COMBINATION
LENS
CASE ASSY., UNDER
PLATE ASSY., REFLECTING
1
1
1
1
1
6
7
8
86150-KPG-901
90101-KY6-008
93903-25310
EMBLEM, PRODUCT
1
10
2
Notes
F-3
Handle Lever /
Cable / Mirror
Service item
F.R.T.
No.
Part Number
Description
QTY
1
2
3
4
5
CABLE, THROTTLE ...............................

CABLE, CHOKE .....................................
CABLE, CLUTCH ...................................
GRIP, THROTTLE ..................................
GRIP, HANDLE :LEFT ............................
1.0
0.7
0.8
0.2
0.1
1
2
3
4
5
17910-KWC-900
17950-KWC-900
22870-KWC-900
53140-KWC-900
53166-KWC-900
CABLE COMP., THROTTLE

CABLE COMP., CHOKE
CABLE COMP., CLUTCH
GRIP COMP., THROTTLE
GRIP, L. HANDLE
1
1
1
1
1
7
8
HOUSING, THROTTLE .......................... 0.6

LEVER, HANDLE :LEFT ........................ 0.6
LEVER, HANDLE :BOTH ....................... 0.7
6
7
8
9
10
53167-KFM-900
53168-KFM-900
53178-KWC-900
88113-KET-900
88110-KWC-900
HOUSING, UPPER THROTTLE

HOUSING, UNDER THROTTLE
LEVER, L. STEERING HANDLE
CAP, LOCK NUT
MIRROR ASSY. R. BACK
1
1
1
2
1
11
12
13
14
15
88120-KWC-900
90114-KGH-900
90314-KVR-600
93500-05025-0G
94002-08000-0S
MIRROR ASSY. L. BACK

BOLT, HANDLE LEVER PIVOT
NUT, LOCK
SCREW, PAN, 5X25
NUT, HEX., 8MM
1
1
2
1
1
16
17
18
94002-10070-0S
94031-08001
94050-06001
NUT, HEX., 10MM

NUT, HEX., 8MM
NUT, FLANGE, 6MM
1
1
1
PC KWCA 03-08
Notes
37
F-4
Fr. Brake Master
Cylinder
Service item
1
2
SWITCH, FRONT STOP ......................... 0.5

HOSE, FRONT BRAKE ........................... 0.9
.INCLUDES: Bleed brakes
CYLINDER, FRONT BRAKE MASTER ... 0.8

DIAPHRAGM, FRONT BRAKE MASTER
CYLINDER .............................................. 0.1
10
12
13
38
F.R.T.
PISTON SET, FRONT BRAKE MASTER 0.8

LEVER, HANDLE :RIGHT ....................... 0.1
LEVER, HANDLE :BOTH ........................ 0.7
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
35340-MA5-672
45126-KWC-900
45156-KWC-900
45157-KAN-850
45504-410-004
SWITCH ASSY., FR. STOP

HOSE COMP., FR. BRAKE
CLAMPER, BRAKE HOSE
CLAMPER B, BRAKE HOSE
BOOT COMP.
1
1
1
1
1
6
7
8
9
10
45500-KPH-880
45512-MA6-007
45513-GW0-911
45517-GW0-751
45520-GW0-911
MASTER CYLINDER ASSY., FR.

PROTECTOR
CAP, MASTER CYLINDER
HOLDER, MASTER CYLINDER
DIAPHRAGM
1
1
1
1
1
11
12
13
14
15
45521-GW0-911
45530-471-832
53175-KET-921
90114-KGH-900
90145-KM3-751
PLATE, DIAPHRAGM
CYLINDER SET, MASTER
LEVER, R. STEERING HANDLE
BOLT, OIL, 10X22
1
1
1
1
2
16
17
18
19
20
90545-300-000
90651-MA5-672
93600-04012-1G
93893-04012-17
94050-06000
WASHER, OIL BOLT

CIRCLIP
SCREW, FLAT, 4X12
SCREW-WASHER, 4X12
NUT, FLANGE, 6MM
4
1
2
1
1
21
22
95701-06022-07
96001-06012-07
BOLT, FLANGE, 6X22

BOLT, FLANGE, 6X12
2
2
QTY
Notes
F-5
Steering Handle
/ Handle Cover
/ Switch
Service item
3
4
5
F.R.T.
SWITCH, LIGHTING ............................ 0.6

SWITCH, STARTER ............................. 0.5
SWITCH, DIMMER ............................... 0.5
6
7
8
9
10
SWITCH, HORN ...................................

SWITCH, WINKER ...............................
SWITCH, CLUTCH ...............................
PIPE, STEERING HANDLE .................
WEIGHT B, HANDLE :LEFT ................
WEIGHT B, HANDLE :RIGHT ..............
WEIGHT B, HANDLE :BOTH ...............
0.5
0.5
0.7
1.2
0.2
0.2
0.4
14
COVER, HANDLE :UPPER ..................

COVER, HANDLE :BOTH ....................
COVER, HANDLE :LOWER .................
COVER, HANDLE :BOTH ....................
0.7
0.7
0.4
0.7
15
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
17961-KGH-600
17962-KWC-900
35150-KPH-880
35160-KPH-881
35170-KPH-651
LEVER, CHOKE
STOPPER, CABLE
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTING
SWITCH UNIT, DIMMER
1
1
1
1
1
6
7
8
9
10
35180-KPH-881
35200-KVB-900
35330-413-003
53100-KWC-900
53104-KPH-720
SWITCH UNIT, HORN

SWITCH ASSY., WINKER
SWITCH COMP., FR. LEVER
PIPE COMP., STEERING HANDLE
WEIGHT B, STEERING HANDLE
1
1
1
1
2
11
12
13
14
15
53105-KTM-N00
53106-KR3-000
53108-KR3-770
53205-KWC-900
53206-KWC-900
WEIGHT A, STEERING HANDLE

RUBBER A, HANDLE WEIGHT
RING, HANDLE WEIGHT SNAP
COVER, HANDLE UPPER
COVER, HANDLE LOWER
2
4
2
1
1
16
17
18
19
20
90106-GN5-900
90191-KPP-900
90304-KGH-901
90441-147-000
90442-147-000
BOLT, FLANGE, 10X50

SCREW, OVAL, 6X50
NUT, U, 10MM
WASHER, PLAIN
WASHER, WAVE
1
2
1
1
1
QTY
Notes
39
F-5
Steering Handle
/ Handle Cover
/ Switch
Service item
40
PC KWCA 03-08
F.R.T.
No.
Part Number
Description
21
22
23
24
25
90501-KPH-880
90505-KPH-880
91422-KVB-900
93500-05010-0G
93903-34380
COLLAR A, HANDLE SETTING

COLLAR B, HANDLE SETTING
SCREW, PAN, 5X10
1
1
1
2
2
26
27
93903-34420
93903-34680

2
4
QTY
Notes
F-6
Steering Stem
Service item
3
4
F.R.T.
RACE, STEERING BALL :UPPER .........

RACE, STEERING BALL :BOTH ...........
RACE, STEERING BALL :LOWER ........
RACE, STEERING BALL :BOTH ...........
1.5
1.5
1.5
1.5
6
7
RACE, STEERING TOP CONE ............. 0.9

(8) RACE, STEERING BOTTOM CONE 1.6
11
12
STEM OR SHAFT ASSY., STEERING ... 1.5

THREAD, STEERING HEAD TOP ......... 0.9
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
96211-06000
96211-06000
50301-KPH-720
50302-KPH-720
50306-GN5-901
BALL, STEEL, #6MM

BALL, STEEL, #6MM
RACE, STEERING TOP BALL
RACE, STEERING BOTTOM BALL
NUT, STEERING STEM LOCK
23
29
1
1
1
6
7
8
9
10
53211-KPH-720
53212-KPH-720
53214-GN5-900
53215-KWC-900
53216-GN5-830
RACE, STEERING TOP CONE

RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
STAY, HORN
WASHER, STEERING STEM NUT
1
1
1
1
1
11
12
13
14
5320A-KWC-900
53220-GN5-900
95801-10045-07
96001-06012-07
STEM SUB ASSY., STEERING

THREAD COMP., STEERING HEAD TOP
BOLT, FLANGE, 10X45
BOLT, FLANGE, 6X12
1
1
4
1
QTY
Notes
41
F-7
Front Fender
F.R.T.
No.
FENDER, FRONT ................................... 0.3
STAY, FRONT FENDER ......................... 0.3
Service item
42
PC KWCA 03-08
Part Number
Description
61100-KWC-900DSM
2
3
4
61100-KWC-900CSR
61100-KWC-900AFB
61100-KWC-900DGM
61101-KWC-900
81312-KW7-900
95701-06020-08
FENDER, FR.
*NHA30M*............ DIGITAL SILVER METALLIC
*R333C*............... CANDY SCARLET RED
*NHB12M* ........... AFFINITY BLACK METALLIC
*YR293M*............ DIABLO GOLD METALLIC
STAY, FR. FENDER
COLLAR, FR. FENDER
BOLT, FLANGE, 6X20
QTY
1
(1)
(1)
(1)
1
4
4
Notes
F-8
Front Fork
Service item
F.R.T.
1 FORK ASSY., FRONT :RIGHT ................

FORK ASSY., FRONT :BOTH .................
2 SPRING, FRONT FORK :LEFT...............
SPRING, FRONT FORK :RIGHT ............
SPRING, FRONT FORK :BOTH .............
3 PIPE, FRONT FORK :LEFT ....................
PIPE, FRONT FORK :RIGHT ..................
PIPE, FRONT FORK :BOTH ...................
5 CASE, BOTTOM :RIGHT ........................
CASE, BOTTOM :BOTH .........................
0.4
0.6
0.2
0.2
0.4
0.8
0.8
1.4
0.8
1.4
13 SEAL SET, FRONT FORK :LEFT ............

SEAL SET, FRONT FORK :RIGHT .........
SEAL SET, FRONT FORK :BOTH...........
14 FORK ASSY., FRONT :LEFT ..................
FORK ASSY., FRONT :BOTH .................
15 CASE, BOTTOM :LEFT...........................
CASE, BOTTOM :BOTH .........................
0.7
0.7
1.2
0.4
0.6
0.8
1.4
PC KWCA 03-08
No.
Part Number
Description
QTY
1
2
3
4
5
51400-KWC-901
51401-KWC-901
51410-KWC-901
51412-GN5-901
51420-KWC-901
FORK ASSY., R. FR.

SPRING, FR. FORK
PIPE COMP., FR. FORK
SPRING, REBOUND
CASE, R. FR. BOTTOM
1
2
2
2
1
6
7
8
9
10
51425-GN5-901
51432-KGH-902
51437-KGH-902
51454-KEV-881
51456-KPH-901
DUST SEAL
PIECE, OIL LOCK
RING, PISTON
SEAT B, SPRING
RING, STOPPER
2
2
2
2
2
11
12
13
14
15
51466-065-902
51470-KWC-901
51490-KGH-902
51500-KWC-901
51520-KWC-901
RING, OIL SEAL STOPPER

PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR.
CASE, L. FR. BOTTOM
2
2
2
1
1
16
17
18
90116-KV3-702
90544-283-000
91356-GM0-003
BOLT, SOCKET, 8MM

O-RING
2
2
2
Notes
43
F-9
Front Brake Caliper
Service item
F.R.T.
2 SHOE(PAD) SET, BRAKE :FRONT....... 0.2

5 (1) PISTON, FRONT BRAKE CALIPER 0.5
.NOTE: Same time for two units
13 CALIPER, FRONT BRAKE.................... 0.4
14 BRACKET, FRONT CALIPER ............... 0.2
44
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
06451-GE2-406
06455-KWC-901
43352-568-003
43353-461-771
45107-MN5-007
SEAL SET, PISTON

PAD SET, FR.
SCREW, BLEEDER
CAP, BLEEDER
PISTON
2
1
1
1
2
6
7
8
9
10
45108-ML4-007
45131-GZ0-006
45132-166-016
45133-MA3-006
45203-MG3-017
SPRING, PAD
BOLT, PIN
BOOT, PIN BUSH
BOOT B
PLUG, PIN
1
1
1
1
2
11
12
13
14
15
45215-KA3-733
45216-166-006
45250-KWC-901
45290-KWC-901
90131-KPH-880
PIN, HANGER
WASHER, WAVE
CALIPER SUB ASSY., R. FR.
BRACKET SUB ASSY., FR.
BOLT, TORX, 8X25
2
1
1
1
2
QTY
Notes
F - 10
Front Wheel
Service item
F.R.T.
1 AXLE, FRONT WHEEL ......................... 0.2

4 FRONT WHEEL...................................... 0.8
5 FRONT TIRE(ONE) ................................ 0.7
6 TUBE, FRONT TIRE(ONE) .................... 0.7
7 GEARBOX ASSY., SPEEDOMETER .... 0.4
11 DISC, FRONT BRAKE ........................... 0.3
16 (3) BEARING, FRONT WHEEL(ONE).... 0.4
Replace 1 bearing add ........................... 0.1
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
44301-KAN-T40
44311-046-000
44620-400-000
44601-KWC-901
44711-KWC-901
AXLE, FR. WHEEL

COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
WHEEL SUB ASSY., FR.
*NH303M* ............ MAT AXIS GRAY METALLIC
TIRE, RR. (70/90 17M/C 38P)
1
1
6
7
8
9
10
22517-250-170000
44800-KWC-901
44815-KWC-900
44817-KWC-900
44819-KWC-900
TUBE, TIRE (70/90-17)

SENSOR ASSY., SPEEDOMETER
STAY, SPEEDOMETER CORD
CLAMPER A, SPEEDOMETER CORD
CLAMPER B, SPEEDOMETER CORD
1
1
1
1
1
11
12
13
14
15
45251-KTM-N01
90105-KGH-900
90306-KGH-901
91252-KGH-901
91252-KGH-902
96001-06012-07
DISK, FR. BRAKE

BOLT, BRAKE DISK, 8X24
NUT, U, 12MM
DUST SEAL, 23X37X7
DUST SEAL, 23X37X7
BOLT, FLANGE, 6X12
1
4
1
1
1
2
16
96150-63010-10
BEARING, RADIAL BALL, 6301UU
QTY
Notes
1
1
1
45
F - 11
RR. Brake Master
Cylinder
Service item
1
5
6
7
10
12
46
F.R.T.
HOSE, REAR BRAKE .......................... 0.4

CYLINDER, REAR BRAKE MASTER .. 0.6
CUP, REAR MASTER CYLINDER OIL 0.3
HOSE, REAR MASTER CYLINDER OIL
CUP ...................................................... 0.4
PISTON SET, REAR BRAKE MASTER 0.7
DIAPHRAGM, REAR BRAKE MASTER
CYLINDER ........................................... 0.2
PC KWCA 03-08
No.
Part Number
Description
QTY
1
2
3
4
5
43310-KGH-731
43432-KW6-961
43503-MR7-007
43504-MB2-007
43510-KGH-902
HOSE COMP., RR. BRAKE

CLAMPER, RR. BRAKE HOSE
CONNECTOR
BOOT COMP.
CYLINDER SUB ASSY., RR. BRAKE MASTER
1
1
1
1
1
6
7
8
9
10
43511-KW7-882
43512-KGH-902
43513-KBP-882
43514-KS6-701
43520-MJ6-315
CUP COMP., OIL

HOSE COMP., RR. BRAKE MASTER CYLINDER
CLAMP, MASTER CYLINDER OIL HOSE
PISTON SET, MASTER CYLINDER
1
1
1
2
1
11
12
13
14
15
43530-KBA-922
45520-GW0-912
45521-GW0-911
46182-MEL-D21
46504-KV6-703
ROD COMP., PUSH

DIAPHRAGM
PLATE, DIAPHRAGM
CIRCLIP
JOINT, BRAKE ROD
1
1
1
1
1
16
17
18
19
20
90102-KGH-900
90145-KM3-751
90545-300-000
91212-422-006
93600-04045-1G
BOLT, FLANGE, 6X10

BOLT, OIL, 10X22
WASHER, OIL BOLT
O-RING, 14.8X2.4
SCREW, FLAT, 4X45
1
2
4
1
2
Notes
F - 11
RR. Brake Master
Cylinder
Service item
PC KWCA 03-08
F.R.T.
No.
Part Number
Description
21
22
23
24
25
93893-04012-18
94002-08000-0S
94201-20121
94305-20103
95015-54001
SCREW-WASHER, 4X12
NUT, HEX., 8MM
PIN, SPLIT, 2.0X12
PIN, SPRING, 2X10
PIN D, JOINT
1
1
1
1
1
26
27
95701-06012-00
95701-06020-00
BOLT, FLANGE, 6X12

BOLT, FLANGE, 6X20
1
2
QTY
Notes
47
F - 12
Rear Brake Caliper
Service item
F.R.T.
1 SHOE(PAD) SET, BRAKE :REAR ..........

3 (2) PISTON, REAR BRAKE CALIPER ...
4 CALIPER, REAR BRAKE.......................
5 BRACKET, REAR CALIPER ..................
48
PC KWCA 03-08
0.1
0.7
0.6
0.4
No.
Part Number
Description
1
2
3
4
5
06435-KWC-901
06451-MA7-405
43107-MA7-007
43150-KWC-901
43190-KWC-901
PAD SET, RR.

SEAL SET, PISTON
PISTON
CALIPER SUB ASSY., RR. BRAKE
BRACKET SUB ASSY., RR. CALIPER
1
1
1
1
1
6
7
8
9
10
43215-KGH-902
43352-568-004
43353-461-772
45108-ML7-923
45111-MAJ-G42
PIN, HANGER
SCREW, BLEEDER
CAP, BLEEDER
SPRING, PAD
RING, STOPPER
1
1
1
1
1
11
12
13
14
15
45131-GZ0-007
45132-166-017
45133-MA3-007
45203-MCC-007
45216-166-007
BOLT, PIN
BOOT, PIN BUSH
BOOT B
PLUG, PIN
WASHER, WAVE
1
1
1
1
1
QTY
Notes
F - 13
Rear Wheel
Service item
F.R.T.
1 DAMPER, REAR WHEEL ................... 0.3

2 SPROCKET, FINAL DRIVEN .............. 0.4
3 AXLE, REAR WHEEL .......................... 0.3
7 FLANGE ASSY., FINAL DRIVEN ........ 0.4
9 REAR WHEEL ..................................... 0.9
11 REAR TIRE(ONE) ............................... 0.8
12 TUBE, REAR TIRE(ONE) .................... 0.8
13 DISC, REAR BRAKE ........................... 0.4
21 BEARING, FINAL DRIVEN FLANGE .. 0.5
22 (8)BEARING, REAR WHEEL(ONE) .... 0.5
.Replace 1 bearing add ....................... 0.1
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
06410-GCR-000
41200-KWC-90Z
42301-KGH-901
42303-KBA-901
42304-KBA-921
DAMPER SET, WHEEL

SPROCKET COMP., FINAL DRIVEN (42T)
AXLE, RR. WHEEL
SLEEVE, RR. WHEEL
COLLAR, L. RR. WHEEL SIDE
1
1
1
1
1
6
7
8
9
10
42313-KGH-901
42615-KWC-900
42620-KW7-881
42601-KWC-901
42653-001-004
COLLAR, RR. WHEEL SIDE

FLANGE SUB ASSY., DRIVEN
COLLAR, RR. AXLE DISTANCE
WHEEL , RR. *NH303M* MAT AXIS GRAY METALLIC
O-RING, 40.5X3
1
1
1
1
1
11
12
13
14
15
42711-KWC-901
27517-0000-00000
43351-KTM-N31
90105-KGH-900
90304-KGH-901
TIRE, RR. (80/90-17M/C 44P)

TUBE, TIRE (80/90-17)
DISK, RR. BRAKE
NUT, U, 10MM
1
1
1
4
4
QTY
Notes
49
F - 13
Rear Wheel
Service item
50
PC KWCA 03-08
F.R.T.
No.
Part Number
Description
16
17
18
19
20
90306-KGH-901
90504-KW7-900
90753-051-003
90753-051-005
91251-KPH-881
92915-10028-0E
NUT, U, 12MM
WASHER, RR. AXLE
OIL SEAL, 26X37X6
OIL SEAL, 26X37X6
DUST SEAL, 27X40X4.5
BOLT, STUD, 10X28
1
2
1
1
1
4
21
22
96140-62030-10
96150-63010-10

1
2
QTY
Notes
F - 14
Fuel Tank
Service item
1
2
4
9
F.R.T.
COCK, FUEL AUTO.............................

SCREEN, FUEL STRAINER ...............
TANK, FUEL ........................................
FUEL TANK SENDING UNIT ...............
PC KWCA 03-08
0.6
0.6
0.7
0.6
No.
Part Number
Description
1
2
3
4
5
16950-KJ9-752
16952-KJ9-752
16958-397-771
17510-KWC-900
17620-KGH-600
COCK ASSY., FUEL AUTO

SCREEN SET, FUEL STRAINER
O-RING
TANK COMP., FUEL
CAP, FUEL FILLER
1
1
1
1
1
6
7
8
9
10
17630-KWC-900
17631-KEV-900
17635-KWC-900
37800-KWC-900
37801-GA7-700
TUBE, FUEL
PACKING, FUEL FILLER CAP
TUBE, PRESSURE
FUEL UNIT
PACKING, BASE
1
1
1
1
1
11
12
13
14
15
37802-GA7-700
94001-06000-0S
95002-02071
95002-02081
95002-50001
RETAINER, FUEL UNIT

NUT, HEX., 6MM
CLIP, TUBE (B7)
CLIP, TUBE (B8)
CLIP, TUBE (C9)
1
2
2
1
1
16
17
95701-06012-00
95701-08012-01
BOLT, FLANGE, 6X12

BOLT, FLANGE, 8X12
2
2
QTY
Notes
51
F - 15
Seat / Grab Rail
Service item
52
F.R.T.
1
5
RAIL, GRAB :REAR ................................ 0.1

HINGE, SEAT ......................................... 0.1
6
9
SEAT :DOUBLE ...................................... 0.1

LOCK, SEAT ........................................... 0.6
11
12
KEY, SEAT LOCK ................................... 0.4

CABLE, SEAT LOCK .............................. 0.4
PC KWCA 03-08
No.
Part Number
Description
50400-KWC-900
2
3
4
5
50524-001-000
61104-428-000
75581-GN8-920
77110-KWC-900
RAIL, RR. GRAB

*NH303M*.............. MAT AXIS GRAY METALLIC
RUBBER, MAIN STAND STOPPER
COLLAR, FR. FENDER
SPRING, LOCK KEY SETTING
HINGE COMP., SEAT
1
4
3
1
1
6
7
8
9
10
77200-KWC-900
77208-KW7-961
77215-KW7-901
77230-KWC-900
77234-GN2-000
SEAT COMP., DOUBLE

RUBBER B, SEAT MOUNTING
RUBBER C, SEAT SETTING
CATCH COMP., SEAT
SPRING, SEAT LOCK
1
3
4
1
1
11
12
13
14
15
77239-KVB-900
77240-KWC-900
77242-KWC-900
77243-KWC-900
94001-06000-0S
KEY, SEAT LOCK

CABLE, SEAT LOCK
STAY, SEAT LOCK CABLE
COVER, SEAT LOCK CABLE
NUT, HEX., 6MM
1
1
1
1
3
16
17
94050-06000
95701-08025-00
NUT, FLANGE, 6MM

BOLT, FLANGE, 8X25
2
4
QTY
Notes
F - 16
Side Cowl
Service item
1
2
4
7
8
9
F.R.T.
COVER, PIVOT PLATE :RIGHT ............

COVER, PIVOT PLATE :BOTH..............
COVER, PIVOT PLATE :LEFT ...............
COVER, PIVOT PLATE :BOTH..............
COVER, SIDE :RIGHT ...........................
0.1
0.1
0.1
0.1
0.2
(5) COVER, BODY :RIGHT ....................

COVER, BODY :BOTH ..........................
(6) COVER, BODY :LEFT ......................
COVER, BODY :BOTH ..........................
COVER, BODY :REAR ..........................
0.4
0.5
0.4
0.5
0.4
No.
Part Number
Description
50605-KWC-900ZA
50705-KWC-900ZA
3
4
5
61312-KBP-900
64410-KWC-900
64480-KWC-900
COVER, R. PIVOT
*NH255M* ........... SHIMMER SILVER METALLIC
COVER, L. PIVOT
*NH255M ........... SHIMMER SILVER METALLIC
BOOT, HEADLIGHT BRACKET
COWL, R. FR. SIDE
GARNISH, R. SIDE
6
7
64490-KWC-900
64430-KWC-900DSM
64430-KWC-900CSR
64430-KWC-900AFB
64430-KWC-900DGM
64420-KWC-900DSM
64420-KWC-900CSR
64420-KWC-900AFB
64420-KWC-900DGM
PC KWCA 03-08
QTY
Notes
1
1
4
1
1
GARNISH, L. SIDE
COWL, R. RR. SIDE
1
1
(1)
(1)
(1)
COWL, L. SIDE
1
(1)
(1)
(1)
53
F - 16
Side Cowl
Service item
F.R.T.
No.
Part Number
Description
QTY
83510-KWC-900DSM
83510-KWC-900CSR
83510-KWC-900AFB
83510-KWC-900DGM
COWL, RR. CENTER

1
(1)
(1)
(1)
10
90107-KWC-900
BOLT, BODY COVER SETTING
11
12
13
14
15
90107-KW7-931
90115-KW7-900
90677-KAN-T00
91509-GE2-760
93903-34220
BOLT, COWL SETTING

SCREW, VISOR SPECIAL SETTING
NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
2
8
1
1
4
16
93903-35220
54
PC KWCA 03-08
Notes
F - 17
Air Cleaner
Service item
F.R.T.
2
4
ELEMENT, AIR CLEANER .................... 0.2

CASE, AIR CLEANER ........................... 0.9
6
7
COVER, AIR CLEANER CASE ............. 0.2

TUBE, AIR CLEANER CONNECTING .. 0.8
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
15771-KV6-000
17210-KWC-900
17213-KGH-901
1725A-KWC-900
17234-KCW-871
CLIP, OIL DRAIN TUBE

ELEMENT COMP., AIR CLEANER
SEAL, AIR CLEANER
CASE, SUB AIR CLEANER ASSY
TUBE, AIR CLEANER DRAIN
2
1
2
1
1
6
7
8
9
10
17235-KWC-900
17253-KGH-901
17254-KGH-901
17255-371-001
17311-KGH-901
COVER, SUB AIR CLEANER

TUBE, AIR CLEANER CONNECTING
PLATE, AIR CLEANER CONNECTING TUBE
BAND, INTAKE MANIFOLD
RESONATOR
1
1
1
1
1
11
12
13
14
15
17370-419-701
17639-KGH-901
90111-162-000
91405-KGH-901
93500-05030-0G
PLUG, BREATHER TUBE

TUBE, MISSION BREATHER
BOLT, FLANGE, 6MM
CLAMP, TUBE (D29)
SCREW, PAN, 5X30
1
1
2
1
1
16
17
18
19
20
93903-25210
93903-25581
95002-41050-09
95002-80001
95003-23032-31

CLAMP, TUBE (D10.5)
CLIP, TUBE (C12)
TUBE, VINYL, 8X12X320
2
5
2
1
1
QTY
Notes
55
F - 17 - 1
Sub Air Cleaner
Service item
F.R.T.
1 ELEMENT, SUB AIR CLEANER .............. 0.5

2 CASE, SUB AIR CLEANER .................... 0.5
56
PC KWCA 03-08
No.
1
2
3
4
5
Part Number
Description
17254-KAZ-001
17256-KGH-901
17257-KGH-901
90111-162-000
95005-80180-30
FILTER, SUB AIR CLEANER

CASE, SUB AIR CLEANER
BOLT, FLANGE, 6MM
TUBE, 8X180
QTY
1
1
1
1
1
Notes
F - 18
Air Injection
Control Valve
Service item
F.R.T.
2 FILTER, SECONDARY AIR SUPPLY ....... 0.4

5 VALVE, SECONDARY AIR CONTROL .... 0.7
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
15771-KV6-000
17260-KRS-T01
17316-611-000
17724-102-701
18650-KGH-902

FILTER COMP., AIR
CLIP, BREATHER TUBE
CLIP, SUB TANK HOSE
VALVE ASSY., AIR INJECTION CONTROL
2
1
2
1
1
6
7
8
9
10
18651-KGH-902
18652-KWC-900
18653-KGH-902
18654-KGH-901
18657-KWC-900
RUBBER, AIR INJECTION CONTROL VALVE

TUBE A, AIR INJECTION CONTROL VALVE
COVER, AIR INJECTION CONTROL VALVE
TUBE, AICV PB
TUBE B, AIR INJECTION CONTROL VALVE
2
1
1
1
1
11
12
13
14
18660-KGH-902
95002-02070
95005-12100-20
96001-06010-01
STAY, AIR INJECTION CONTROL VALVE

CLIP, TUBE (B7)
TUBE, 12X100
BOLT, FLANGE, 6X10
1
2
1
1
QTY
Notes
57
F - 19
Exhaust Mufer
Service item
58
F.R.T.
1
4
5
GASKET, EXHAUST PIPE ...................... 0.2

MUFFLER................................................ 0.1
PIPE, EXHAUST ..................................... 0.2
(9) COVER, EXHAUST PIPE .................. 0.1
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
18291-MN5-651
18292-KGH-600
18292-KGH-902
18310-KWC-900
18320-KWC-900
GASKET, EX. PIPE

PACKING, PROTECTOR
GASKET, EX. PIPE
MUFFLER COMP.
PIPE COMP., EX.
1
2
1
1
1
6
7
8
9
10
18321-KGH-600
18345-KGH-600
18346-KGH-600
18361-KGH-600
18421-KE8-001
COVER, EX. PIPE

RUBBER, PROTECTOR MOUNTING
COLLAR, MUFFLER GUARD
GUARD, EX. PIPE
RUBBER, MUFFLER MOUNTING
1
2
2
1
1
11
12
13
14
15
18422-KGC-901
90105-KPP-900
90106-KPP-900
90107-KGH-600
90304-KPH-900
COLLAR, MUFFLER MOUNTING

BOLT, SPECIAL, 6X20
BOLT, SPECIAL, 6X10
SCREW, 6X12
NUT, HEX. CAP, 8MM
1
3
2
2
2
16
17
18
19
20
94050-08000
94101-06700
94103-08000
94111-06700
95701-08040-01
NUT, FLANGE, 8MM

WASHER, PLAIN, 6MM
WASHER, PLAIN, 8MM
WASHER, SPRING, 6MM
BOLT, FLANGE, 8X40
1
2
2
2
1
QTY
Notes
F - 20
Pedal / Kick
Starter Arm
Service item
F.R.T.
1
8
10
PEDAL, GEAR CHANGE ....................... 0.2

JOINT, KICK STARTER ARM ................. 0.2
ARM, KICK STARTER ............................ 0.1
12
14
SWITCH, REAR STOP :PEDAL SIDE .... 0.5

PEDAL, REAR BRAKE ........................... 0.2
PC KWCA 03-08
No.
Part Number
Description
QTY
1
2
3
4
5
24701-KGH-901
24703-KGH-901
24703-KW6-841
24711-KWC-900
24720-KGH-901
PEDAL, GEAR CHANGE

WASHER, CHANGE PEDAL
WASHER, NYLON, 7MM
ARM COMP., GEAR CHANGE
ROD, TIE
1
1
2
1
1
6
7
8
9
10
24721-KW6-961
24781-449-001
28241-KET-901
28293-333-000
28300-KGH-600
COVER, CHANGE PEDAL

RUBBER, GEAR CHANGE
JOINT, KICK ARM
CLIP, KICK STARTER ARM
ARM ASSY., KICK STARTER
2
1
1
1
1
11
12
13
14
15
28333-KAN-T41
35350-KGH-731
35357-GBG-851
46500-KGH-901
46514-KAN-941
SPRING, KICK STARTER STOPPER

SWITCH ASSY., RR. STOP
SPRING, STOP SWITCH
PEDAL COMP., RR. BRAKE
SPRING, BRAKE PEDAL
1
1
1
1
1
16
17
18
19
20
46515-KGH-901
90405-ZA8-800
90505-116-671
94201-20150
94510-15000
PLATE, SPRING SETTING

WASHER, WAVE, 15MM
WASHER, 13X20
PIN, SPLIT, 2.0X15
1
1
1
2
1
Notes
59
F - 20
Pedal / Kick
Starter Arm
Service item
F.R.T.
No.
21
22
23
24
60
PC KWCA 03-08
Part Number
Description
95701-06020-07
95701-08012-00
95701-08032-07
96211-08000
BOLT, FLANGE, 6X20

BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X32
BALL, STEEL, #8 (1/4)
QTY
1
1
1
1
Notes
F - 21
Step
Service item
2
3
4
6
7
9
10
F.R.T.
HOLDER, STEP :RIGHT ........................

HOLDER, STEP :BOTH .........................
HOLDER, STEP :LEFT ..........................
HOLDER, STEP :BOTH .........................
RUBBER, STEP :LEFT ..........................
RUBBER, STEP :RIGHT ........................
RUBBER, STEP :BOTH .........................
0.3
0.5
0.2
0.5
0.1
0.1
0.1
BAR, PILLION STEP :RIGHT .................

BAR, PILLION STEP :BOTH ..................
BAR, PILLION STEP :LEFT ...................
BAR, PILLION STEP :BOTH ..................
BRACKET, PILLION STEP :RIGHT........
BRACKET, PILLION STEP :BOTH .........
BRACKET, PILLION STEP :LEFT ..........
BRACKET, PILLION STEP :BOTH .........
0.1
0.2
0.1
0.2
0.1
0.2
0.1
0.2
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
50619-KGH-901
50650-KGH-600
50660-KGH-600
50661-KW7-901
50710-KET-601
PLATE, MAIN STEP LOWER

HOLDER, R. MAIN STEP
HOLDER, L. MAIN STEP
RUBBER, MAIN STEP
RUBBER, PILLION STEP
2
1
1
2
2
6
7
8
9
10
50711-KET-601
50712-KET-601
50715-KE8-001
50715-KWC-900
50716-KWC-900
BAR, R. PILLION STEP

BAR, L. PILLION STEP
PLATE, PILLION STEP SIDE
HOLDER, R. PILLION STEP
HOLDER, L. PILLION STEP
1
1
2
1
1
11
12
13
14
15
90128-KET-900
92101-06012-0A
94002-12000-0S
94101-06000
94201-16150
BOLT, SOCKET, 8X22

BOLT, HEX., 6X12
NUT, HEX., 12MM
WASHER, PLAIN, 6MM
PIN, SPLIT, 1.6X15
4
2
2
2
2
16
17
95015-83000
95701-08020-07
PIN C, PILLION STEP

BOLT, FLANGE, 8X20
2
2
QTY
Notes
61
F - 22
Stand
Service item
62
F.R.T.
1
2
(3) STAND, MAIN.............................. 0.5

(4) SPRING, MAIN STAND ............... 0.1
6
7
BAR, SIDE STAND ............................. 0.2

SPRING, SIDE STAND ....................... 0.1
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
50500-KGH-600
50502-KGH-901
50512-KAN-961
50523-KGH-600
50524-KBP-901
STAND COMP., MAIN

SPRING ASSY., MAIN STAND
PIPE, MAIN STAND PIVOT
HOOK, MAIN STAND SPRING
RUBBER, STAND STOPPER
1
1
1
1
1
6
7
8
9
10
50530-KWC-900
50535-KW7-901
90108-223-000
94030-10001
94201-30251
BAR COMP., SIDE STAND

SPRING, SIDE STAND
SCREW, SIDE STAND PIVOT
NUT, HEX., 10MM
PIN, SPLIT, 3.0X25
1
1
1
1
1
QTY
Notes
F - 23
Swingarm
Service item
F.R.T.
1
2
CASE, DRIVE CHAIN ............................. 0.1

CHAIN, DRIVE ....................................... 0.2
BUSH, SWINGARM PIVOT ....................

.Replace 1 swingarm pivot bush add ......
SLIDER, CHAIN .....................................
SWINGARM ASSEMBLY........................
8
9
PC KWCA 03-08
1.0
0.1
0.6
0.9
No.
Part Number
Description
1
2
3
4
5
40510-KWC-900
40530-KWC-900
40531-KGH-901
40543-KBA-901
40546-KBA-901
CASE, DRIVE CHAIN

CHAIN, DRIVE (428-116)
JOINT, DRIVE CHAIN
ADJUSTER, CHAIN
CAP, RR. FORK END
1
1
1
2
2
6
7
8
9
52108-KW6-901
52147-KGH-901
52170-KGH-600
5210A-KWC-900
2
2
1
10
90111-187-000
COLLAR, CHAIN SLIDER

RUBBER BUSH, SWINGARM PIVOT
SLIDER, CHAIN
SWINGARM ASSY, RR
*NH303M*............ MAT AXIS GRAY METALLIC
BOLT, FLANGE, 6MM
1
2
11
12
13
14
15
16
90121-KGH-901
90302-KBP-900
90302-KGH-900
90502-KGH-900
93901-26180
94001-06000-0S
BOLT, SWINGARM PIVOT

NUT, SPECIAL, 6MM
NUT, SPECIAL FLANGE, 12MM
SPACER, RR. CALIPER
NUT, HEX., 6MM
1
2
1
1
2
2
QTY
Notes
63
F - 24
Rear Cushion
F.R.T.
No.
CUSHION ASSY., REAR ......................... 0.7
1
2
3
4
Service item
1
64
PC KWCA 03-08
Part Number
Description
52400-KWC-901
90103-KE8-004
90106-HB3-001
90304-KGH-901
CUSHION ASSY., RR.

BOLT, FLANGE, 10X46
BOLT, FLANGE, 10X85
NUT, U, 10MM
QTY
1
1
1
1
Notes
F - 25
Rear Fender
Service item
3
F.R.T.
FENDER, INNER :REAR....................... 0.6
PC KWCA 03-08
No.
Part Number
Description
QTY
1
2
3
4
5
33705-KW7-900
33706-KAN-961
80101-KWC-900
90677-KAN-T00
91509-GE2-760
RUBBER A, TAILLIGHT MOUNTING

COLLAR, TAILLIGHT MOUNTING
FENDER, RR. INNER
NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
2
2
1
5
2
95701-06025-00
BOLT, FLANGE, 6X25
Notes
65
F - 26
Front Winker
Service item
2
3
4
5
6
7
8
66
F.R.T.
(1)
LENS, FRONT WINKER :RIGHT ...........
LENS, FRONT WINKER :BOTH ............
BASE, WINKER :RIGHT FRONT ...........
BASE, WINKER :BOTH FRONT ............
SOCKET, WINKER :RIGHT FRONT ......
SOCKET, WINKER :BOTH FRONT .......
(1)
LENS, FRONT WINKER :LEFT .............
LENS, FRONT WINKER :BOTH ............
BASE, WINKER :LEFT FRONT .............
BASE, WINKER :BOTH FRONT ............
SOCKET, WINKER :LEFT FRONT ........
SOCKET, WINKER :BOTH FRONT .......
BULB, WINKER :FRONT .......................
BULB, WINKER :FOR 1 VEHICLE.........
BULB, POSITION LIGHT .......................
PC KWCA 03-08
0.5
0.6
0.5
0.6
0.2
0.2
0.5
0.6
0.5
0.6
0.2
0.2
0.2
0.3
0.2
No.
Part Number
Description
1
2
3
4
5
32404-KWC-901
33402-KWC-901
33403-KWC-901
33407-KWC-901
33452-KWC-901
GASKET
LENS, R. FR. WINKER
BASE, R. WINKER
SOCKET COMP., R. WINKER
LENS, L. FR. WINKER
2
1
1
1
1
6
7
8
9
10
33453-KWC-901
33457-KWC-901
34905-KAN-W01
34908-GA7-701
37224-KVL-N01
BASE, L. WINKER
SOCKET COMP., L. WINKER
BULB, WINKER (12V 10W)
BULB, WEDGE BASE (T10) (12V 3.4W)
CAP, WEDGE BASE BULB
1
1
2
2
2
11
12
13
90107-KWC-900
90677-KAN-T00
93903-34320

NUT, CLIP, 5MM
2
4
6
QTY
Notes
F - 27
Rear Combination
Light
Service item
F.R.T.
1
2
3
TAILLIGHT ASSEMBLY......................... 0.5

LENS, TAILLIGHT ................................. 0.1
BASE, TAILLIGHT ................................. 0.5
BULB, WINKER :REAR.........................

BULB, WINKER :FOR 1 VEHICLE........
BULB, TAILLIGHT .................................
FENDER, REAR....................................
7
8
PC KWCA 03-08
0.1
0.3
0.1
0.1
No.
Part Number
Description
1
2
3
4
5
3370A-KWC-900
33701-KWC-901
33704-KWC-901
33705-KW7-900
33706-KAN-961
LIGHT ASSY., RR. COMBINATION (12V 18/5W)

LENS, RR. COMBINATION LIGHT
BASE COMP., TAILLIGHT
1
1
1
2
2
6
7
8
9
10
34905-KAN-W01
34906-GB6-921
83500-KWC-900ZA
90150-GBT-000
90502-KWC-900

BULB, TAILLIGHT (12V 18/5W)
FENDER SET, RR. (WL)
SCREW, PAN, 5X13
COLLAR, 5X2.0
2
1
1
2
2
11
12
13
14
15
90677-KAN-T00
93891-05016-08
93901-24310
93901-24580
95701-06022-00
NUT, CLIP, 5MM

SCREW-WASHER, 5X16
BOLT, FLANGE, 6X22
2
4
2
2
2
16
17
33702-KWC-901
33752-KWC-901
LENS, WINKER R, RR
LENS, WINKER L, RR
1
1
QTY
Notes
67
F - 28
Battery
Service item
1
2
3
68
F.R.T.
BATTERY ............................................... 0.2

BOX, BATTERY ..................................... 0.5
COVER, BATTERY ................................ 0.1
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
31500-KPH-881
50380-KWC-900
50381-KWC-900
90111-162-000
90683-GAZ-003
BATTERY ASSY.
CASE, BATTERY
COVER, BATTERY
BOLT, FLANGE, 6MM
CLIP, TRIM
1
1
1
1
1
6
7
98200-31000
98200-31500
FUSE, BLADE (10A)

FUSE, BLADE (15A)
1
1
QTY
Notes
F - 29
Wire Harness
Service item
F.R.T.
2
3
5
IGNITION CONTROL MODULE ........... 0.6

COIL, IGNITION ................................... 0.7
RECTIFIER, REGULATE ...................... 0.6
7
8
10
HARNESS, WIRE ................................. 1.0

SUB HARNESS, METER ..................... 0.8
KEY SET ............................................... 2.1
11
12
14
KEY, SHUTTER .................................... 0.2

.EXCLUDES: Key cutting
SWITCH, COMBINATION & LOCK ...... 1.7
HORN(S) .............................................. 0.1
16
17
RELAY, WINKER .................................. 0.5

RELAY, STARTER ................................ 0.5
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
6
30401-KWC-901
30410-KWC-901
30500-KWC-900
30700-KPH-881
31600-KGH-731
31700-124-008
CUSHION, C.D.I. UNIT

C.D.I. UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER COMP., REGULATE
RECTIFIER ASSY., SILICON
1
1
1
1
1
1
7
8
9
10
32100-KWC-900
32101-KWC-900
33714-KL3-620
35010-KWC-900
HARNESS, WIRE
SUB HARNESS, SPEEDOMETER
RUBBER, TAILLIGHT BRACKET
KEY SET
1
1
2
1
11
12
13
14
15
35011-KVB-930
35100-KWC-901
35121-KVB-900
38110-KTM-851
38117-KPH-880
SHUTTER SET, KEY (93KEYTOP1REPORDER)

SWITCH ASSY., COMBINATION & LOCK
KEY, BLANK (90KEYTOP2REPORDER)
HORN COMP.(HIGH)
COLLAR, HORN SETTING
16
17
38301-KPH-881
38501-KG8-003
38501-KVB-901
90106-KTM-780
90164-028-000
93301-05016-0A
RELAY COMP., WINKER

RELAY COMP., STARTER
BOLT, SOCKET, 6X10
SCREW, U-LOCK FLAT, 6X12
BOLT, HEX., 5X16
18
19
20
QTY
Notes
1
1
(1)
1
1
1
1
1
1
2
2
69
F - 29
Wire Harness
Service item
F.R.T.
No.
21
22
23
24
70
PC KWCA 03-08
Part Number
95701-06012-00
95701-06020-00
98200-31001
98200-31500
Description
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X20
FUSE, BLADE (10A)
FUSE, BLADE (15A)
QTY
1
1
1
1
Notes
F - 30
Frame Body
Service item
F.R.T.
2 BODY, FRAME ........................................ 5.7

.INCLUDES: Engine removal and
installation
3 STAY, HEADLIGHT ................................. 0.4
PC KWCA 03-08
No.
Part Number
Description
QTY
1
2
3
4
5
17270-KWC-900
50100-KWC-900
64221-KWC-900
83551-GE2-000
90103-KGH-900
RUBBER, AIR CLEANER WATER GUARD

BODY COMP., FRAME
STAY COMP., HEADLIGHT
GROMMET, AIR CLEANER CASE
BOLT, ENGINE HANGER
1
1
1
4
1
6
7
8
94050-10000
95701-08032-00
95701-10120-08
NUT, FLANGE, 10MM

BOLT, FLANGE, 8X32
BOLT, FLANGE, 10X120
3
2
2
Notes
71
F - 31
Radiator
Service item
72
F.R.T.
1
2
3
4
FAN, COOLING ....................................

RADIATOR ...........................................
SHROUD, RADIATOR..........................
MOTOR, FAN .......................................
TANK, RADIATOR RESERVE .............. 0.4
0.6
0.9
0.6
0.7
11
12
13
14
15
THERMOSTAT .....................................
CASE, THERMOSTAT .........................
COVER, THERMOSTAT ......................
HOSE, RADIATOR :LOWER ................
HOSE, RADIATOR :UPPER.................
16
18
19
HOSE, THERMOBODY........................ 0.7

SENSOR, THERMO ............................. 0.6
SWITCH, FAN MOTOR ........................ 0.7
PC KWCA 03-08
0.8
0.7
0.7
0.7
0.7
No.
Part Number
Description
1
2
3
4
5
19009-KGH-902
19010-KWC-901
19015-KGH-600
19030-KGH-601
19045-KVG-951
FAN COMP., COOLING

RADIATOR COMP.
SHROUD COMP.
MOTOR ASSY., COOLING FAN
CAP COMP., RADIATOR
1
1
1
1
1
6
7
8
9
10
19051-KGB-611
19101-KGH-901
9108-KWC-900
19109-KWC-900
19115-KGH-901
RUBBER, RADIATOR MOUNTING

TANK, RESERVE
HOSE, RESERVE TANK
CAP, RESERVE TANK
STAY, RADIATOR LOWER
1
1
1
1
1
11
12
13
14
15
19300-KE1-004
19311-KGH-901
19315-KGH-901
19503-KWC-900
19504-KWC-900
THERMOSTAT ASSY.
CASE, THERMOSTAT
COVER, THERMOSTAT
HOSE A, RADIATOR
HOSE B, RADIATOR
1
1
1
1
1
16
17
18
19
20
19505-KGH-901
19506-KGH-900
37750-MAZ-004
37760-MT2-004
64415-KGH-901
HOSE C, RADIATOR
CLAMP, WATER HOSE
THERMO UNIT
SWITCH ASSY., THERMO
BOOTS, BODY COVER
1
6
1
1
1
QTY
Notes
F - 31
Radiator
Service item
PC KWCA 03-08
F.R.T.
No.
Part Number
Description
QTY
21
22
23
24
25
83551-300-000
90111-162-000
90308-KM3-004
90501-MA3-770
91307-611-001

BOLT, FLANGE, 6MM
NUT, TOOTHED, 3MM
COLLAR, 6.2X12
O-RING, 13.5X1.4
2
2
1
1
1
26
27
28
29
30
93401-06012-08
93891-04012-07
95002-02109
95002-70001
95003-19065-20
BOLT-WASHER, 6X12
SCREW-WASHER, 4X12
CLIP, TUBE (B10)
CLIP, TUBE (C11)
2
3
2
1
1
31
32
33
34
95701-06012-00
95701-06016-00
95701-06022-07
96001-06025-00
BOLT, FLANGE, 6X12

BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X25
1
1
1
2
Notes
73
F - 32
Tools
Service item
74
PC KWCA 03-08
F.R.T.
No.
Part Number
Description
QTY
1
2
3
4
89102-538-001
89103-538-001
89216-KWC-900
99001-10120
DRIVER, SCREW (NO.2 + -)

GRIP
WRENCH, SPARK PLUG
SPANNER, 10X12
1
1
1
1
5
6
7
99001-14170
99008-01600
8901A-KWC-900
SPANNER, 14X17
BAG, TOOL, 160MM
SET TOOL & BAG
1
1
1
Notes
F - 33
Front Cowl
Service item
F.R.T.
No.
Part Number
64340-KWC-900DSM
COWL, UNDER
64340-KWC-900CSR
64340-KWC-900AFB
64340-KWC-900DGM
64375-KWC-900DSM
COWL, R. MIDDLE
64375-KWC-900CSR
64375-KWC-900AFB
64375-KWC-900DGM
64341-KWC-900
STAY, R. UNDER COWL
64342-KWC-900
STAY, L. UNDER COWL
64350-KWC-900
SHROUD, R. RADIATOR
1
1
(1)
(1)
(1)
1
1
(1)
(1)
(1)
1
1
1
8
9
10
64360-KWC-900
SHROUD, L. RADIATOR
64385-KWC-900DSM
COWL, L. MIDDLE
64385-KWC-900CSR
64385-KWC-900AFB
64385-KWC-900DGM
90107-KWC-900
90108-KTL-740
90501-KWC-900
RUBBER, COWL SETTING
1
1
1
(1)
(1)
(1)
2
3
3
11
12
90677-KAN-T00
93903-34320
4
10
1
5
COWL :UNDER ..................................... 0.1

(2)
COWL, MIDDLE :RIGHT ....................... 0.5
COWL, MIDDLE :BOTH ........................ 0.6
(7)
COWL, MIDDLE :LEFT .......................... 0.5
COWL, MIDDLE :BOTH ........................ 0.6
3
4
5
6
7
PC KWCA 03-08
Description
NUT, CLIP, 5MM

QTY
Notes
75
F - 34
Body Cover
Service item
1
2
3
4
5
76
F.R.T.
COVER, BODY :CENTER .....................

LOCK, UTILITY BOX .............................
COVER, UPPER COWL :RIGHT ...........
COVER, UPPER COWL :BOTH ............
COVER, UPPER COWL :LEFT .............
COVER, UPPER COWL :BOTH ............
COVER, UTILITY BOX ..........................
PC KWCA 03-08
0.4
0.1
0.1
0.1
0.1
0.1
0.5
No.
Part Number
Description
64310-KWC-900DSM
2
3
4
5
64310-KWC-900CSR
64310-KWC-900AFB
64310-KWC-900DGM
64228-KWC-900
64370-KWC-900
64380-KWC-900
64395-KWC-900DSM
64395-KWC-900CSR
64395-KWC-900AFB
64395-KWC-900DGM
COVER SET, BODY CENTER

LOCK, UTILITY BOX
COWL, R. FR. UPPER
COWL, L. FR. UPPER
LID, UTILITY BOX COVER
6
7
8
9
10
64396-KWC-900
75581-GN8-920
77236-GW0-000
81253-KWC-900
90103-KWC-900
HINGE, UTILITY BOX

WASHER, SEAT LOCK
SEAL, UTILITY BOX
SCREW, SPECIAL, 5MM
1
1
1
1
2
11
12
13
14
15
90115-KW7-900
90164-KWC-900
90344-KEV-900
90683-GAZ-003
91509-GE2-760

SCREW, SPECIAL, 6MM
NUT C, CLIP, 6MM
CLIP, TRIM
SCREW, PAN, 5X11.5
2
1
1
1
2
16
93903-34380
QTY
1
(1)
(1)
(1)
1
1
1
1
(1)
(1)
(1)
Notes
F - 35
Utility Box
Service item
1
F.R.T.
(2) BOX, UTILITY.................................. 0.5
PC KWCA 03-08
No.
Part Number
Description
1
2
3
4
5
81252-KWC-900
81251-KWC-900
81256-KWC-900
81257-KWC-900
83551-GE2-000
BOX, L. UTILITY
BOX, R. UTILITY
MAT, UTILITY BOX
RUBBER, PROTECTOR
1
1
1
1
2
6
7
8
90111-162-000
93903-34320
8125A-KWC-900
BOLT, FLANGE, 6MM

BOX, UTILITY SET
2
4
1
QTY
Notes
77
F - 36
Caution Label
Service item
78
PC KWCA 03-08
F.R.T.
No.
Part Number
Description
QTY
1
2
3
4
5
87503-KVB-930
87505-KWC-900
87506-KPH-880
87513-KWC-900
87522-KCJ-660
LABEL, COOLANT INFORMATION

LABEL, TIRE & DRIVE CHAIN
MARK, BATTERY CAUTION
LABEL, ENGINE STARTER *TBLACK*... BLACK
LABEL, VISOR CAUTION
1
1
1
1
1
6
7
87560-KWC-900
87586-KVB-930
LABEL, DRIVE CAUTION *TBLACK* ..... BLACK

LABEL, FUEL
1
1
Notes
F - 37
Mark/Stripe
Service item
F.R.T.
No.
1
PC KWCA 03-08
Part Number
Description
QTY
871X0-KWC-900ZA
STRIPE SET ........ COSMIC BLACK
871X0-KWC-900ZB
STRIPE SET ........ LIGHTING SILVER
(1)
871X0-KWC-900ZC
STRIPE SET ........ BURNING RED
(1)
871X0-KWC-900ZD
STRIPE SET ........ HORNET GOLD
(1)
Notes
79
I N D E K S PART NUMBER
Part Number
(06000)
06410-GCR-000
06435-KWC-901
06451-GE2-406
06451-MA7-405
06455-KWC-901
(11000)
11100-KWC-900
11200-KWC-900
11330-KWC-900
11333-KGH-900
11334-KGH-900
11341-KWC-900
11360-KWC-900
11393-KGH-900
11395-KGH-900
(12000)
12100-KGH-900
12191-KGH-900
12200-KWC-900
12204-KGH-305
12209-KGH-901
12210-KGH-900
12251-KTY-D30
12310-KGH-900
12391-KWC-900
(13000)
80
13000-KGH-901
13011-KGH-405
13012-KGH-405
13013-KGH-405
13015-KGH-405
13101-KWC-900
13102-KWC-305
13103-KWC-305
13104-KWC-305
13105-KWC-305
13111-KGH-901
13115-GN5-910
13420-KPP-860
13422-KPP-860
Block No.
F13
F12
F9
F12
F9
E14
E14
E6
E6
E6
E11
E11
E6
E11
E5
E5
E2
E2
E3
E2
E2
E1
E1
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
13425-KGH-900
13427-KPP-860
13538-KGH-900
(14000)
14100-KGH-900
14125-KGH-900
14126-KGH-900
14321-KGH-900
14401-KVB-901
14431-KGH-900
14451-KGH-900
14510-KGH-900
14515-KGH-900
14520-KSS-901
14560-KGH-900
14610-KGH-900
14711-KGH-900
14721-KWC-900
14751-KWC-900
14761-KWC-900
14771-KM3-000
14777-KGH-900
14781-MA6-000
(15000)
15100-KWC-900
15133-KGH-900
15331-436-000
15332-436-000
15421-035-010
15517-KGH-900
15651-KGH-900
15771-KV6-000
15771-KV6-000
(16000)
16010-KGF-911
16013-KEH-900
16015-KGF-911
16016-KWC-901
16026-MR1-004
16028-KPP-901
16037-KPP-861
16038-HN2-003
E15
E15
E15
E3
E2
E2
E4
E4
E3
E3
E4
E4
E5
E5
E4
E3
E3
E3
E3
E3
E3
E3
E8
E8
E8
E8
E14
E14
E6
F17
F18
E19
E19
E19
E19
E19
E19
E19
E19
16046-KGH-901
16048-KGH-901
16050-KGH-601
16075-GHB-640
16100-KWC-901
16107-KGH-901
16111-KWC-901
16119-KWC-901
16140-KGH-901
16143-KGH-901
16151-KWC-901
16155-KJ9-751
16163-KGF-911
16166-KGH-971
16180-KGH-971
16199-KGH-901
16211-KGH-901
16219-KW6-840
16423-KGH-901
16950-KJ9-752
16952-KJ9-752
16958-397-771
(17000)
17210-KWC-900
17213-KGH-900
17234-KCW-871
17235-KWC-900
17253-KGH-900
17254-KAZ-000
17254-KGH-900
17255-371-000
17256-KGH-900
17257-KGH-900
1725A-KWC-900
17260-KRS-T00
17270-KWC-900
17311-KGH-900
17316-611-000
17370-419-700
17510-KWC-900
17620-KGH-600
17630-KWC-900
17631-KEV-900
17635-KWC-900
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E2
E2
E19
F14
F14
F14
F17
F17
F17
F17
F17
F17-1
F17
F17
F17-1
F17-1
F17
F18
F30
F17
F18
F17
F14
F14
F14
F14
F14
17639-KGH-900
17724-102-700
17910-KWC-900
17950-KWC-900
17961-KGH-600
17962-KWC-900
(18000)
18291-MN5-650
18292-KGH-600
18292-KGH-901
18310-KWC-900
18320-KWC-900
18321-KGH-600
18345-KGH-600
18346-KGH-600
18361-KGH-600
18421-KE8-000
18422-KGC-900
18601-KGB-611
18612-KGH-900
18650-KGH-902
18651-KGH-901
18652-KWC-900
18653-KGH-900
18654-KGH-900
18657-KWC-900
18660-KGH-900
(19000)
19009-KGH-901
19010-KWC-901
19015-KGH-600
19030-KGH-601
19045-KVG-951
19051-KGB-610
19101-KGH-900
19109-KWC-900
19115-KGH-900
19215-KGH-900
19217-P72-013
19221-KWC-900
19226-KGH-900
19241-KGH-900
19242-KGH-900
F17
F18
F3
F3
F5
F5
F19
F19
F19
F19
F19
F19
F19
F19
F19
F19
F19
E1
E1
F18
F18
F18
F18
F18
F18
F18
F31
F31
F31
F31
F31
F31
F31
F31
F31
E7
E7
E7
E7
E7
E7
19300-KE1-003
19311-KGH-900
19315-KGH-900
19502-KGH-900
19503-KWC-900
19504-KWC-900
19505-KGH-900
19506-KGH-900
19506-KGH-900
(22000)
22100-KTY-D30
22105-KWC-900
22120-KGH-600
22201-KGH-600
22321-KGH-600
22355-KGH-600
22361-KGH-600
22401-KW7-930
22517-250-170000
22810-KGH-900
22815-KW7-930
22849-KGH-900
22870-KWC-900
(23000)
23121-KGH-900
23122-KGH-900
23123-KGH-900
23211-KGH-900
23221-KGH-900
23415-HB3-000
23421-KGH-900
23431-KGH-900
23441-KGH-900
23451-KGH-900
23461-KGH-900
23471-KGH-900
23481-KGH-900
23491-KGH-900
23501-KGH-900
23511-KGH-900
23801-KCT-690
23811-KPS-900
F31
F31
F31
E6
F31
F31
F31
E6
F31
E9
E9
E9
E9
E9
E9
E9
E9
F10
E6
E6
E9
F3
E9
E9
E9
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
Part Number
(24000)
24211-KGH-900
24212-KGH-900
24213-KGH-900
24241-KGH-900
24301-KWC-900
24320-KWC-900
24322-KWC-900
24410-KGH-900
24430-KGH-901
24436-KTY-D30
24610-KGH-900
24641-KBP-900
24651-KGH-900
24652-035-000
24701-KGH-900
24703-KGH-900
24703-KW6-840
24711-KWC-900
24720-KGH-900
24721-KW6-960
24781-449-000
(27000)
27517-0000-00000
(28000)
28110-KWC-900
28120-KRM-851
28131-KPP-900
28132-KGH-910
28133-KGH-910
28211-KGH-900
28215-KGH-900
28221-KGH-900
28223-KM7-701
28241-KET-900
28251-KGH-900
28254-437-000
28261-KGH-900
28282-KGH-900
28293-333-000
28300-KGH-600
28333-KAN-T40
Block No.
(30000)
E17
E17
E17
E17
E17
E17
E14
E17
E17
E17
E17
E17
E17
E17
F20
F20
F20
F20
F20
F20
F20
F13
E10
E10
E10
E10
E10
E18
E18
E18
E18
F20
E18
E18
E18
E18
F20
F20
F20
30401-KWC-901
30410-KWC-901
30500-KWC-900
30700-KPH-881
(31000)
31110-KWC-901
31120-KWC-901
31201-KPW-901
31204-KG8-004
31205-KPW-901
31206-KPW-901
31207-MBE-008
3120A-KWC-900
31500-KPH-881
31600-KGH-731
31700-124-008
(32000)
32100-KWC-900
32101-KWC-900
32111-KWC-900
32112-KGH-910
32404-KWC-901
32410-KWC-900
(33000)
33110-KWC-901
33113-MAT-611
33116-KWC-900
33130-KWC-901
33402-KWC-901
33403-KWC-901
33407-KWC-901
33452-KWC-901
33453-KWC-901
33457-KWC-901
33701-KWC-901
33702-KWC-901
33704-KWC-901
33705-KW7-900
33705-KW7-900
33706-KAN-960
F29
F29
F29
F29
E12
E12
E13
E13
E13
E13
E13
E13
F28
F29
F29
F29
F29
E12
E6
F26
E13
F1
F1
F1
F1
F26
F26
F26
F26
F26
F26
F27
F27
F27
F25
F27
F25
33706-KAN-960
3370A-KWC-900
33714-KL3-620
33752-KWC-901
(34000)
34901-KRS-901
34905-KAN-W01
34905-KAN-W01
34906-GB6-921
34908-GA7-701
(35000)
35010-KWC-900
35011-KVB-930
35100-KWC-901
35121-KVB-900
35150-KPH-880
35160-KPH-881
35170-KPH-651
35180-KPH-881
35200-KVB-900
35330-413-003
35340-MA5-671
35350-KGH-731
35357-GBG-850
35759-KWC-901
35761-KGH-900
(37000)
37100-KWC-901
37210-KWC-901
37211-KWC-901
37212-KWC-901
37213-KWC-901
37224-KVL-N01
37750-MAZ-003
37760-MT2-003
37800-KWC-900
37801-GA7-700
37802-GA7-700
(38000)
38110-KTM-851
F27
F27
F29
F27
38117-KPH-880
38301-KPH-881
38501-KG8-003
38501-KVB-901
(40000)
F1
F26
F27
F27
F26
40510-KWC-900
40530-KWC-900
40531-KGH-901
40543-KBA-900
40546-KBA-900
F29
F29
F29
F29
F5
F5
F5
F5
F5
F5
F4
F20
F20
E14
E14
41200-KWC-90Z
F2
F2
F2
F2
F2
F26
F31
F31
F14
F14
F14
F29
(41000)
(42000)
42301-KGH-900
42303-KBA-900
42304-KBA-920
42313-KGH-900
42601-KWC-901
42615-KWC-900
42620-KW7-880
42653-001-004
42711-KWC-901
(43000)
43107-MA7-006
43150-KWC-901
43190-KWC-901
43215-KGH-901
43310-KGH-731
43351-KTM-N31
43352-568-003
43352-568-003
43353-461-771
43353-461-771
43432-KW6-960
43503-MR7-006
43504-MB2-006
43510-KGH-902
43511-KW7-881
43512-KGH-901
43513-KBP-881
F29
F29
F29
F29
F23
F23
F23
F23
F23
F13
F13
F13
F13
F13
F13
F13
F13
F13
F13
F12
F12
F12
F12
F11
F13
F9
F12
F9
F12
F11
F11
F11
F11
F11
F11
F11
43514-KS6-701
43520-MJ6-315
43530-KBA-921
(44000)
44301-KAN-T40
44311-046-000
44601-KWC-901
44620-400-000
44711-KWC-901
44800-KWC-901
44815-KWC-900
44817-KWC-900
44819-KWC-900
(45000)
45107-MN5-006
45108-ML4-006
45108-ML7-922
45111-MAJ-G41
45126-KWC-900
45131-GZ0-006
45131-GZ0-006
45132-166-016
45132-166-016
45133-MA3-006
45133-MA3-006
45156-KWC-900
45157-KAN-850
45203-MCC-006
45203-MG3-016
45215-KA3-732
45216-166-006
45216-166-006
45250-KWC-901
45251-KTM-N01
45290-KWC-901
45500-KPH-880
45504-410-003
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-911
45520-GW0-912
F11
F11
F11
F10
F10
F10
F10
F10
F10
F10
F10
F10
F9
F9
F12
F12
F4
F9
F12
F9
F12
F9
F12
F4
F4
F12
F9
F9
F9
F12
F9
F10
F9
F4
F4
F4
F4
F4
F4
F11
81
Part Number
45521-GW0-911
45521-GW0-911
45530-471-832
(46000)
46182-MEL-D21
46500-KGH-900
46504-KV6-702
46514-KAN-940
46515-KGH-900
(50000)
50100-KWC-900
50301-KPH-720
50302-KPH-720
50306-GN5-900
50380-KWC-900
50381-KWC-900
50400-KWC-900
50500-KGH-600
50502-KGH-900
50512-KAN-960
50523-KGH-600
50524-001-000
50524-KBP-900
50530-KWC-900
50535-KW7-900
50605-KWC-900
50619-KGH-900
50650-KGH-600
50660-KGH-600
50661-KW7-900
50705-KWC-900
50710-KET-600
50711-KET-600
50712-KET-600
50715-KE8-000
50715-KWC-900
50716-KWC-900
(51000)
82
51400-KWC-901
51401-KWC-901
51410-KWC-901
Block No.
F4
F11
F4
F11
F20
F11
F20
F20
F30
F6
F6
F6
F28
F28
F15
F22
F22
F22
F22
F15
F22
F22
F22
F16
F21
F21
F21
F21
F16
F21
F21
F21
F21
F21
F21
F8
F8
F8
51412-GN5-901
51420-KWC-901
51425-GN5-901
51432-KGH-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901
51470-KWC-901
51490-KGH-902
51500-KWC-901
51520-KWC-901
(52000)
52108-KW6-900
5210A-KWC-900
52147-KGH-900
52170-KGH-600
52400-KWC-901
(53000)
53100-KWC-900
53104-KPH-720
53105-KTM-N00
53106-KR3-000
53108-KR3-770
53140-KWC-900
53166-KWC-900
53167-KFM-900
53168-KFM-900
53175-KET-921
53178-KWC-900
53205-KWC-900
53206-KWC-900
53207-KWC-900
53208-KWC-900
5320A-KWC-900
5320B-KWC-900
53211-KPH-720
53212-KPH-720
53214-GN5-900
53215-KWC-900
53216-GN5-830
53220-GN5-900
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F23
F23
F23
F23
F24
F5
F5
F5
F5
F5
F3
F3
F3
F3
F4
F3
F5
F5
F1
F1
F6
F1
F6
F6
F6
F6
F6
F6
(61000)
61100-KWC-900
61101-KWC-900
61104-428-000
61106-KW6-840
61312-KBP-900
61315-KWC-900
(64000)
64221-KWC-900
64228-KWC-900
64310-KWC-900
64340-KWC-900
64341-KWC-900
64342-KWC-900
64350-KWC-900
64360-KWC-900
64370-KWC-900
64375-KWC-900
64380-KWC-900
64385-KWC-900
64395-KWC-900
64396-KWC-900
64410-KWC-900
64415-KGH-900
64420-KWC-900
64430-KWC-900
64470-KWC-900
64480-KWC-900
64490-KWC-900
(75000)
75581-GN8-920
75581-GN8-920
(77000)
77110-KWC-900
77200-KWC-900
77208-KW7-960
77215-KW7-900
77230-KWC-900
77234-GN2-000
77236-GW0-000
77239-KVB-900
F7
F7
F15
F1
F16
F1
F30
F34
F34
F33
F33
F33
F33
F33
F34
F33
F34
F33
F34
F34
F16
F31
F16
F16
F1
F16
F16
F15
F34
F15
F15
F15
F15
F15
F15
F34
F15
77240-KWC-900
77242-KWC-900
77243-KWC-900
(80000)
80101-KWC-900
(81000)
81251-KWC-900
81252-KWC-900
81253-KWC-900
81256-KWC-900
81257-KWC-900
81312-KW7-900
(83000)
83500-KWC-900ZA
83510-KWC-900
83551-300-000
83551-GE2-000
83551-GE2-000
83642-171-000
86150-KPG-901
(87000)
871X0-KWC-900ZA
871X0-KWC-900ZB
871X0-KWC-900ZC
871X0-KWC-900ZD
87503-KVB-930
87505-KWC-900
87506-KPH-880
87513-KWC-900
87522-KCJ-660
87560-KWC-900
87586-KVB-930
(88000)
88110-KWC-900
88113-KET-900
88120-KWC-900
(89000)
89102-538-000
F15
F15
F15
F25
F35
F35
F34
F35
F35
F7
F27
F16
F31
F30
F35
F32
F2
F37
F37
F37
F37
F36
F36
F36
F36
F36
F36
F36
F3
F3
F3
F32
89103-538-000
89216-KWC-900
(90000)
90002-KGH-900
90002-KGH-900
90005-KGH-900
90005-ZM3-000
90008-KT7-000
90012-KGF-910
90017-KGH-900
90022-MG8-000
90031-KGH-900
90071-MB0-000
90083-GB6-911
90084-041-000
90084-428-000
90085-KWC-740
90087-KGH-900
90101-KY6-008
90102-KGH-900
90103-KE8-003
90103-KGH-900
90103-KWC-900
90103-KWC-900
90105-KGH-900
90105-KGH-900
90105-KPP-900
90106-GN5-900
90106-HB3-000
90106-KPP-900
90106-KTM-780
90107-KGH-600
90107-KW7-930
90107-KW7-930
90107-KWC-900
90107-KWC-900
90107-KWC-900
90108-223-000
90108-KTL-740
90111-162-000
90111-162-000
90111-162-000
90111-162-000
F32
F32
E1
F1
E5
E3
E9
E3
E1
E17
E14
E13
E4
E16
E11
E10
E11
F2
F11
F24
F30
F34
F1
F10
F13
F19
F5
F24
F19
F29
F19
F1
F16
F16
F26
F33
F22
F33
F17
F17-1
F28
F31
Part Number
90111-162-000
90111-187-000
90114-KGH-900
90114-KGH-900
90115-KW7-900
90115-KW7-900
90116-KV3-701
90121-KGH-900
90128-KET-900
90131-KPH-880
90145-KM3-751
90145-KM3-751
90150-GBT-000
90164-028-000
90164-KWC-900
90191-KPP-900
90206-001-000
90231-KM7-702
90302-GW3-980
90302-KBP-900
90302-KGH-900
90304-KGH-901
90304-KGH-901
90304-KGH-901
90304-KPH-900
90306-KGH-901
90306-KGH-901
90308-KM3-003
90314-KVR-600
90344-KEV-900
90344-KEV-900
90401-KPP-900
90401-KY4-901
90402-KW7-900
90405-ZA8-800
90407-259-000
90412-187-000
90423-KW6-900
90434-KGH-900
90435-HB3-000
90439-SB2-010
90441-147-000
90441-KW7-930
90442-147-000
Block No.
F35
F23
F3
F4
F16
F34
F8
F23
F21
F9
F4
F11
F27
F29
F34
F5
E3
E9
F1
F23
F23
F5
F13
F24
F19
F10
F13
F31
F3
F1
F34
E15
E9
E17
F20
E14
E16
E7
E9
E17
E12
F5
E16
F5
90451-KGH-900
90452-KGH-901
90454-107-000
90455-KR1-760
90461-115-000
90478-700-000
90483-028-000
90488-425-000
90501-GBL-730
90501-KPH-880
90501-KWC-900
90501-MA3-770
90502-KGH-900
90502-KWC-900
90504-KW7-900
90505-116-670
90505-KPH-880
90543-MV9-670
90544-283-000
90545-300-000
90545-300-000
90601-001-000
90605-200-000
90608-072-000
90651-MA5-671
90677-KAN-T00
90677-KAN-T00
90677-KAN-T00
90677-KAN-T00
90677-KAN-T00
90683-GAZ-003
90683-GAZ-003
90702-KFM-900
90702-KFM-900
90702-KFM-900
90702-KWC-900
90741-KFB-000
90741-KGH-900
90753-051-003
(91000)
91001-KGH-901
91002-KGH-901
91007-KE1-003
E18
E16
E16
E16
E16
E7
E2
E14
E9
F5
F33
F31
F23
F27
F13
F20
F5
E1
F8
F4
F11
E16
E16
E7
F4
F16
F25
F26
F27
F33
F28
F34
E8
E11
E14
E6
E15
E15
F13
E15
E15
E9
9108-KWC-900
91105-KTM-970
91105-KTM-970
91203-750-003
91204-MC7-003
91205-KF0-003
91205-KF0-003
91209-KWC-901
91212-422-006
91216-KGH-901
91251-KPH-881
91252-KGH-901
91303-377-000
91305-KK4-003
91306-MG3-001
91307-035-000
91307-611-000
91309-425-003
91310-KE8-003
91320-MB0-008
91356-GM0-003
91356-KGH-901
91405-KGH-900
91422-KVB-900
91422-KVB-900
91509-GE2-760
91509-GE2-760
91509-GE2-760
91509-GE2-760
(92000)
92101-06012-0A
92800-12000
92900-08032-0E
92915-10028-0E
(93000)
93301-05012-0J
93301-05016-0A
93401-06012-08
93500-04008-1H
93500-04010-1H
93500-04012-0H
93500-05010-0G
F31
E7
E8
E6
E6
E6
E7
E17
F11
E16
F13
F10
E11
E14
E5
E6
F31
E13
E14
E13
F8
E11
F17
F1
F5
F16
F1
F25
F34
F21
E14
E2
F13
E8
F29
F31
E19
E19
E19
F5
93500-05012-1H
93500-05025-0G
93500-05030-0G
93600-04012-1G
93600-04045-1G
93891-04012-07
93891-05016-08
93892-05012-18
93893-04012-17
93893-04012-17
93901-24310
93901-24580
93901-25420
93901-26180
93903-25210
93903-25310
93903-25580
93903-34220
93903-34320
93903-34320
93903-34320
93903-34380
93903-34380
93903-34380
93903-34420
93903-34680
93903-35220
(94000)
94001-06000-0S
94001-06000-0S
94001-06000-0S
94002-08000-0S
94002-08000-0S
94002-10070-0S
94002-12000-0S
94030-08280
94030-10000
94031-08000
94050-06000
94050-06000
94050-06000
94050-08000
94050-10000
E19
F3
F17
F4
F11
F31
F27
E19
F4
F11
F27
F27
F1
F23
F17
F2
F17
F16
F26
F33
F35
F1
F5
F34
F5
F5
F16
F14
F15
F23
F3
F11
F3
F21
E2
F22
F3
F3
F4
F15
F19
F30
94050-12000
94101-06000
94101-06700
94103-08000
94111-06700
94201-16150
94201-20120
94201-20150
94201-30250
94301-10120
94301-10120
94301-10120
94305-20102
94510-15000
94510-28000
94520-22000
94520-35000
94540-06018
(95000)
95002-02070
95002-02070
95002-02080
95002-02109
95002-41050-08
95002-50000
95002-70000
95002-80000
95003-19065-20
95003-23032-31
95005-12100-20
95005-50150-30
95005-80180-30
95015-54000
95015-83000
95701-06012-00
95701-06012-00
95701-06012-00
95701-06012-00
95701-06012-00
95701-06014-00
95701-06014-00
95701-06016-00
95701-06016-00
E12
F21
F19
F19
F19
F21
F11
F20
F22
E1
E2
E5
F11
F20
E15
E6
E2
E8
F14
F18
F14
F31
F17
F14
F31
F17
F31
F17
F18
E6
F17-1
F11
F21
F1
F11
F14
F29
F31
E6
E16
E17
E18
83
Part Number
95701-06016-00
95701-06020-00
95701-06020-00
95701-06020-07
95701-06020-08
95701-06022-00
95701-06022-07
95701-06022-07
95701-06025-00
95701-06025-00
95701-06025-00
95701-06035-00
95701-06035-00
95701-06065-00
95701-06105-00
95701-08012-00
95701-08012-00
95701-08020-07
95701-08025-00
95701-08032-00
95701-08032-07
95701-08040-00
95701-10120-08
95801-10045-07
(96000)
96001-06010-00
96001-06012-07
96001-06012-07
96001-06012-07
96001-06014-00
96001-06014-00
96001-06016-00
96001-06022-00
96001-06022-00
96001-06022-00
96001-06025-00
96001-06030-00
96001-06030-00
96001-06040-00
96001-06040-00
96001-06040-00
96001-06055-00
96001-06065-00
84
Block No.
F31
F11
F29
F20
F7
F27
F4
F31
E13
E14
F25
E8
E14
E14
E2
F14
F20
F21
F15
F30
F20
F19
F30
F6
F18
F4
F6
F10
E4
E14
E12
E5
E7
E11
F31
E6
E11
E6
E11
E14
E14
E7
96001-06065-00
96001-06075-00
96100-62030-00
96100-62040-00
96100-63010-00
96140-62010-00
96140-62020-00
96140-62030-10
96150-63010-10
96150-63010-10
96211-06000
96211-06000
96211-08000
96220-30085
96600-06012-00
96600-06020-00
(98000)
98059-58816
98059-58826
98200-31000
98200-31000
98200-31500
98200-31500
(99000)
99001-10120
99001-14170
99008-01600
99101-ZH7-1080
E14
E14
E16
E16
E15
E16
E16
F13
F10
F13
F6
F6
F20
E17
E17
E12
E2
E2
F28
F29
F28
F29
F32
F32
F32
E19
I N D E K S DESCRIPTION
Description
Block No.
(A)
ADJUSTER, CHAIN
ADJUSTER, HEADLIGHT
ARM ASSY., KICK STARTER
ARM COMP., GEAR CHANGE
ARM, VALVE ROCKER
AXLE, FR. WHEEL
AXLE, RR. WHEEL
(B)
BAG, OWNERS MANUAL

BAG, TOOL, 160MM
BALL, STEEL, #6MM
BALL, STEEL, #6MM
BALL, STEEL, #8 (1/4)
BAND, INSULATOR
BAND, INTAKE MANIFOLD
BAR COMP., SIDE STAND
BAR, L. PILLION STEP
BAR, R. PILLION STEP
BASE COMP., TAILLIGHT
BASE, L. WINKER
BASE, R. WINKER
BATTERY ASSY.
BODY COMP., BYSTARTER
BODY COMP., FRAME
BOLT, COWL SETTING
BOLT, COWL SETTING
F23
F1
F20
F20
E3
F10
F13
F32
F32
F6
F6
F20
E2
F17
F22
F21
F21
F27
F26
F26
F28
E16
E16
E16
F13
E16
E15
E15
E15
F10
F13
E9
E19
F30
F33
F16
F33
F26
F10
F13
F16
F1
Description
BOLT, CYLINDER STUD
BOLT, DRAIN PLUG, 12MM
BOLT, DRIVE SPROCKET FIXING
BOLT, ENGINE HANGER
BOLT, FLANGE, 10X120
BOLT, FLANGE, 10X45
BOLT, FLANGE, 10X46
BOLT, FLANGE, 10X50
BOLT, FLANGE, 10X85
BOLT, FLANGE, 5X14
BOLT, FLANGE, 5X14
BOLT, FLANGE, 5X18
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X105
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
Block No.
E14
E14
E16
F30
F30
F6
F24
F5
F24
E1
F1
E3
F31
F17
F17-1
F23
F35
F28
F18
F11
E2
F29
F31
F1
F4
F6
F10
F11
F14
E14
E16
E4
E6
E18
F31
E17
E12
F20
F29
F7
F11
F4
F31
E5
Description
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X65
BOLT, FLANGE, 6X65
BOLT, FLANGE, 6X65
BOLT, FLANGE, 6X75
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X20
BOLT, FLANGE, 8X25
BOLT, FLANGE, 8X32
BOLT, FLANGE, 8X32
BOLT, FLANGE, 8X40
BOLT, HEAD COVER
BOLT, HEX., 5X12
BOLT, HEX., 5X16
BOLT, HEX., 6X12
BOLT, KNOCK, 5MM
BOLT, OIL, 10X22
BOLT, OIL, 10X22
BOLT, PIN
BOLT, PIN
BOLT, SETTING
BOLT, SOCKET, 6X10
BOLT, SOCKET, 6X12
BOLT, SOCKET, 6X14
BOLT, SOCKET, 6X20
BOLT, SOCKET, 8MM
Block No.
E7
E11
F27
F31
E9
E13
E14
F25
E11
E6
E14
E8
E14
E6
E11
E14
E7
E14
E14
E14
F20
F14
F21
F15
F20
F30
F19
F4
F3
E1
E8
F29
F21
E4
F4
F11
F9
F12
E13
F29
E17
E10
E12
F8
5
85
Description
BOLT, SOCKET, 8X22
BOLT, SPECIAL, 6X10
BOLT, SPECIAL, 6X20
BOLT, STUD, 10X28
BOLT, STUD, 8X32
BOLT, SWINGARM PIVOT
BOLT, TORX, 8X25
BOLT-WASHER, 6X12
BOOT B
BOOT B
BOOT COMP.
BOOT COMP.
BOOT, HEADLIGHT BRACKET
BOOT, PIN BUSH
BOOT, PIN BUSH
BOOTS, BODY COVER
BOX, L. UTILITY
BOX, R. UTILITY
BRACKET SUB ASSY., FR.
BRACKET SUB ASSY., RR. CALIPER
BULB, HEADLIGHT (12V 35/35W)
BULB, TAILLIGHT (12V 18/5W)
BULB, WEDGE BASE (T10) (12V 3.4W)
BUSH, 15MM
BUSH, 20MM
(C)
5
86
C.D.I. UNIT
CABLE COMP., CHOKE
CABLE COMP., CLUTCH
CABLE COMP., THROTTLE
CABLE, SEAT LOCK
CABLE, STARTER MOTOR
CALIPER SUB ASSY., R. FR.
CALIPER SUB ASSY., RR. BRAKE
CAMSHAFT COMP.
CAP ASSY., NOISE SUPPRESSOR
CAP COMP., RADIATOR
CAP, 30MM
CAP, A.C. GENERATOR
CAP, BLEEDER
CAP, BLEEDER
CAP, FUEL FILLER
Block No.
F21
F19
F19
F13
E2
F23
F9
F31
F12
F9
F4
F11
F16
F12
F9
F31
F35
F35
F9
F12
F1
F27
F26
F27
F26
E16
E16
F29
F3
F3
F3
F15
E13
F9
F12
E3
F29
F31
E11
E11
F12
F9
F14
Description
CAP, LOCK NUT
CAP, RESERVE TANK
CAP, RR. FORK END
CAP, WEDGE BASE BULB
CARBURETOR ASSY. (AVK5AD A)
CASE ASSY., UNDER
CASE, BATTERY
CASE, DRIVE CHAIN
CASE, L. FR. BOTTOM
CASE, R. FR. BOTTOM
CASE, SUB AIR CLEANER
CASE, SUB AIR CLEANER ASSY
CASE, THERMOSTAT
CATCH COMP., SEAT
CENTER COMP., CLUTCH
CHAIN, CAM (90L)
CHAIN, DRIVE (428-116)
CHAMBER SET, FLOAT
CIRCLIP
CIRCLIP
CLAMP, MASTER CYLINDER OIL HOSE
CLAMP, TUBE (D10.5)
CLAMP, TUBE (D29)
CLAMP, WATER HOSE
CLAMP, WATER HOSE
CLAMPER A, SPEEDOMETER CORD
CLAMPER B, BRAKE HOSE
CLAMPER B, SPEEDOMETER CORD
CLAMPER, A.C. GENERATOR CORD
CLAMPER, BRAKE HOSE
CLAMPER, RR. BRAKE HOSE
CLAMPER, WIRE
CLIP, BREATHER TUBE
CLIP, KICK STARTER ARM
CLIP, PISTON PIN, 13MM
CLIP, SUB TANK HOSE
Block No.
F3
F11
F4
F31
F23
F26
E19
F2
F28
F23
F8
F8
F17-1
F17
F31
F15
E9
E4
F23
E19
F4
F11
F20
E16
E15
E6
E2
F11
F17
F17
E6
F31
F10
F4
F10
E12
F4
F11
E6
F18
F20
F17
F18
E15
F18
Description
CLIP, SWITCH CORD
CLIP, TRIM
CLIP, TRIM
CLIP, TUBE (B10)
CLIP, TUBE (B7)
CLIP, TUBE (B7)
CLIP, TUBE (B8)
CLIP, TUBE (C11)
CLIP, TUBE (C12)
CLIP, TUBE (C9)
COCK ASSY., FUEL AUTO
COIL ASSY., IGNITION
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
COLLAR, 5X2.0
COLLAR, 6.2X12
COLLAR, CHAIN SLIDER
COLLAR, CHANGE SWITCH
COLLAR, FR. AXLE DISTANCE
COLLAR, FR. FENDER
COLLAR, FR. FENDER
COLLAR, FR. WHEEL SIDE
COLLAR, HORN SETTING
COLLAR, KICK SPRING
COLLAR, L. RR. WHEEL SIDE
COLLAR, MUFFLER GUARD
COLLAR, MUFFLER MOUNTING
COLLAR, RR. AXLE DISTANCE
COLLAR, RR. WHEEL SIDE
COLLAR, STARTER REDUCTION
CONNECTOR
CONTACT ASSY., CHANGE SWITCH
COTTER, VALVE
COUNTERSHAFT
COVER ASSY., CYLINDER HEAD
COVER COMP., R. CRANKCASE
COVER SET, BODY CENTER
COVER, AIR INJECTION CONTROL VALVE
COVER, BATTERY
COVER, CHANGE PEDAL
COVER, COMP L REAR
COVER, EX. PIPE
COVER, HANDLE LOWER
Block No.
E14
F28
F34
F31
F18
F14
F14
F31
F17
F14
F14
F29
F5
F5
F27
F31
F23
E14
F10
F7
F15
F10
F29
E18
F13
F19
F19
F13
F13
E10
F25
F27
F11
E14
E3
E16
E1
E6
F34
F18
F28
F20
E11
F19
F5
Description
Block No.
COVER, HANDLE UPPER
F5
COVER, HEADLIGHT UPPER
F1
COVER, L. CRANKCASE
E11
COVER, L. PIVOT
F16
COVER, L. VISOR
F1
COVER, R. PIVOT
F16
COVER, R. VISOR
F1
COVER, REED VALVE
E1
COVER, SEAT LOCK CABLE
F15
F17
F17-1
COVER, THERMOSTAT
F31
COVER, WATER PUMP
E7
COWL, L. FR. UPPER
F34
COWL, L. MIDDLE
F33
COWL, L. SIDE
F16
COWL, R. FR. SIDE
F16
COWL, R. FR. UPPER
F34
COWL, R. MIDDLE
F33
COWL, R. RR. SIDE
F16
COWL, RR. CENTER
F16
COWL, UNDER
F33
CRANKCASE COMP., L.
E14
CRANKCASE COMP., R.
E14
CRANKSHAFT COMP.
E15
CUP COMP., OIL
F11
CUSHION ASSY., RR.
F24
CUSHION, C.D.I. UNIT
F29
CYLINDER COMP.
E5
CYLINDER SET, MASTER
F4
CYLINDER SUB ASSY., RR. BRAKE MASTER
F11
(D)
DAMPER SET, WHEEL

DIAPHRAGM
DIAPHRAGM
DISK, CLUTCH FRICTION
DISK, FR. BRAKE
DISK, RR. BRAKE
DOWEL PIN, 10X12
DOWEL PIN, 10X12
DOWEL PIN, 10X12
DOWEL PIN, 8X12
DOWEL PIN, 8X12
DOWEL PIN, 8X12
F13
F4
F11
E9
F10
F13
E1
E2
E5
E11
E8
E14
Description
Block No.
DOWEL PIN, 8X16

DRIVER, SCREW (NO.2 + -)
DRUM, GEARSHIFT
DUST SEAL
DUST SEAL, 23X37X7
DUST SEAL, 27X40X4.5
DUST SEAL, STEERING HEAD
(E)
ELEMENT COMP., AIR CLEANER

EMBLEM, PRODUCT
E-RING, 6MM
(F)
FAN COMP., COOLING

FENDER SET, RR. (WL) *TYPE1*
FENDER, FR.
FENDER, RR. INNER
FILTER COMP., AIR
FILTER, SUB AIR CLEANER
FLANGE SUB ASSY., DRIVEN
FLOAT SET
FLYWHEEL COMP.
FORK ASSY., L. FR.
FORK ASSY., R. FR.
FORK, CENTER GEARSHIFT
FORK, L. GEARSHIFT
FORK, R. GEARSHIFT
FUEL UNIT
FUSE, BLADE (10A)
FUSE, BLADE (10A)
FUSE, BLADE (15A)
FUSE, BLADE (15A)
(G)
GARNISH, L. SIDE
GARNISH, R. SIDE
GASKET
GASKET SET
GASKET, BYSTARTER
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, EX. PIPE
GASKET, EX. PIPE
GASKET, FLOAT CHAMBER
GASKET, HEAD COVER
GASKET, L. COVER
E6
F32
E17
F8
F10
F13
F6
F17
F2
E8
F31
F27
F7
F25
F18
F17-1
F13
E19
E12
F8
F8
E17
E17
E17
F14
F29
F28
F29
F28
F16
F16
F26
E19
E19
E5
E2
F19
F19
E19
E1
E11
Description
GASKET, R. COVER
GASKET, TENSIONER LIFTER
GASKET, WATER PUMP COVER
GAUGE, OIL LEVEL
GEAR A, B, C, BALANCER DRIVEN (43T)
GEAR A, PRIMARY DRIVE (20T) (WHITE)
GEAR B, PRIMARY DRIVE (20T) (BLUE)
GEAR C, PRIMARY DRIVE (20T) (YELLOW)
GEAR COMP., STARTING DRIVEN (53T)
GEAR, COUNTERSHAFT FIFTH (24T)
GEAR, COUNTERSHAFT FOURTH (23T)
GEAR, COUNTERSHAFT LOW (37T)
GEAR, COUNTERSHAFT SECOND (32T)
GEAR, COUNTERSHAFT THIRD (25T)
GEAR, MAINSHAFT FIFTH (26T)
GEAR, MAINSHAFT FOURTH (21T)
GEAR, MAINSHAFT SECOND (17T)
GEAR, MAINSHAFT THIRD (18T)
GEAR, OIL PUMP DRIVEN (23T)
GEAR, STARTER REDUCTION (13T/5
GEAR, WATER PUMP DRIVEN (23T)
GRIP
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GUARD, EX. PIPE
GUIDE, CAM CHAIN
GUIDE, CLUTCH OUTER
GUIDE, EX. VALVE (O.S.)
(H)
HARNESS, WIRE
HEAD COMP., CYLINDER
HEADLIGHT UNIT
HINGE COMP., SEAT
HINGE, UTILITY BOX
HOLDER COMP., CAMSHAFT
HOLDER SET, BRUSH
HOLDER, L. MAIN STEP
HOLDER, L. PILLION STEP
HOLDER, MASTER CYLINDER
HOLDER, R. MAIN STEP
HOLDER, R. PILLION STEP
Block No.
E6
E5
E7
E6
E15
E9
E9
E9
E10
E16
E16
E16
E16
E16
E16
E16
E16
E16
E8
E10
E7
F32
F3
F3
F31
F30
F35
F19
E4
E9
E2
F29
E2
F1
F15
F34
E2
E13
F21
F21
F4
F21
F21
5
87
Description
Block No.
HOOK, MAIN STAND SPRING

HORN COMP.(HIGH)
HOSE A, RADIATOR
HOSE B, RADIATOR
HOSE C, RADIATOR
HOSE COMP., FR. BRAKE
HOSE COMP., RR. BRAKE
HOSE COMP., RR. BRAKE MASTER CYLINDER
HOSE, RESERVE TANK
HOSE, WATER
HOUSING, UNDER THROTTLE
HOUSING, UPPER THROTTLE
(I)
IMPELLER, WATER PUMP

INSULATOR, CARBURETOR
JET, MAIN, #108
JET, NEEDLE
JET, SLOW, #35
JOINT SET
JOINT, BRAKE ROD
JOINT, DRIVE CHAIN
JOINT, KICK ARM
(J)
(K)
KEY SET
KEY, BLANK (90KEYTOP2REPORDER)
KEY, SEAT LOCK
KEY, WOODRUFF, 4MM
KEY, WOODRUFF, 4MM
(L)
5
88
LABEL, COOLANT INFORMATION

LABEL, DRIVE CAUTION
LABEL, ENGINE STARTER
LABEL, FUEL
LABEL, TIRE & DRIVE CHAIN
LABEL, VISOR CAUTION
LENS
LENS, L. FR. WINKER
LENS, R. FR. WINKER
LENS, RR. COMBINATION LIGHT
LENS, WINKER L, RR
LENS, WINKER R, RR
LEVER COMP., CLUTCH
F22
F29
F31
F31
F31
F4
F11
F11
F31
E6
F3
F3
E7
E2
E19
E19
E19
E19
F11
F23
F20
F29
F29
F15
E15
E15
F36
F36
F36
F36
F36
F36
F2
F26
F26
F27
F27
F27
E6
Description
LEVER, CHOKE
LEVER, L. STEERING HANDLE
LEVER, R. STEERING HANDLE
LID, UTILITY BOX COVER
LIFTER ASSY., TENSIONER
LIGHT ASSY., RR. COMBINATION
LOCK, UTILITY BOX
(M)
MAINSHAFT, TRANSMISSION (12T)

MARK, BATTERY CAUTION
MASTER CYLINDER ASSY., FR.
MAT, UTILITY BOX
METER COMP., COMBINATION
MIRROR ASSY. L. BACK
MIRROR ASSY. R. BACK
MOTOR ASSY., COOLING FAN
MOTOR ASSY., STARTING
MUFFLER COMP.
NEEDLE COMP., JET
NUT C, CLIP, 6MM
NUT C, CLIP, 6MM
NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, FLANGE, 10MM
NUT, FLANGE, 12MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 8MM
NUT, HEX. CAP, 8MM
NUT, HEX., 10MM
NUT, HEX., 10MM
NUT, HEX., 12MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, HEX., 8MM
(N)
Block No.
F5
F3
F4
F34
E5
(12V 18/5W) F27
F34
E16
F36
F4
F35
F2
F3
F3
F31
E13
F19
E19
F1
F34
F33
F25
F16
F26
F27
F30
E12
F4
F15
F3
F19
F19
F22
F3
F21
F14
F15
F23
E2
F3
F3
F11
Description
NUT, LOCK
NUT, LOCK, 14MM
NUT, SPECIAL FLANGE, 12MM
NUT, SPECIAL, 6MM
NUT, SPRING, 4MM
NUT, STEERING STEM LOCK
NUT, TAPPET ADJUSTING
NUT, TOOTHED, 3MM
NUT, U, 10MM
NUT, U, 10MM
NUT, U, 10MM
NUT, U, 12MM
NUT, U, 12MM
NUT-WASHER, 6MM
(O)
OIL SEAL, 12X18X4

OIL SEAL, 12X20X5
OIL SEAL, 12X20X5
OIL SEAL, 12X22X7
OIL SEAL, 16X28X7
OIL SEAL, 20X34X7
OIL SEAL, 26X37X6
ORIFICE, 1.8
O-RING
O-RING
O-RING
O-RING, 1.3X4.3
O-RING, 1.5X9.5
O-RING, 13.5X1.4
O-RING, 13.8X2.5
O-RING, 14.8X2.4
O-RING, 16.5X2.5
O-RING, 18X3
O-RING, 21.5X2
O-RING, 24.4X3.1
O-RING, 30MM
O-RING, 40.5X3
OUTER COMP., CLUTCH
OUTER COMP., STARTING CLUTCH
(P)
PACKING, BASE
PACKING, DRAIN COCK, 12.5X20
PACKING, FUEL FILLER CAP
PACKING, PROTECTOR
Block No.
F3
E9
F23
F23
F1
F6
E3
F31
F24
F5
F13
F10
F13
E13
E6
E7
E6
E17
E6
E16
F13
E14
F8
F14
E13
E19
E5
F31
E11
F11
E14
E6
E14
E13
E11
F13
E9
E10
F14
E14
F14
F19
Description
Block No.
PAD SET, FR.
F9
PAD SET, RR.
F12
PEDAL COMP., RR. BRAKE
F20
PEDAL, GEAR CHANGE
F20
PIECE, CHANGE SWITCH DRIVE
E17
PIECE, OIL LOCK
F8
PIN C, PILLION STEP
F21
PIN D, JOINT
F11
PIN, HANGER
F12
PIN, HANGER
F9
PIN, PISTON
E15
PIN, SHIFT RETURN SPRING
E17
PIN, SPLIT, 1.6X15
F21
PIN, SPLIT, 2.0X12
F11
PIN, SPLIT, 2.0X15
F20
PIN, SPLIT, 3.0X25
F22
PIN, SPRING, 2X10
F11
PINION, KICK STARTER (22T)
E18
PIPE COMP., EX.
F19
PIPE COMP., FR. FORK
F8
PIPE COMP., STEERING HANDLE
F5
PIPE, CP
F1
PIPE, MAIN STAND PIVOT
F22
PIPE, SEAT
F8
PISTON
E15
PISTON
F12
PISTON (0.25)
E15
PISTON (0.50)
E15
PISTON (0.75)
E15
PISTON (1.00)
E15
PISTON COMP., VACUUM
E19
PISTON SET, MASTER CYLINDER
F11
PIVOT, SHIFT DRUM STOPPER ARM
E17
PLATE A2, FIXING
E16
PLATE ASSY., REFLECTING
F2
PLATE COMP., GEARSHIFT DRUM STOPPER
E17
PLATE SET, STAY
E19
PLATE SET, VALVE
E19
PLATE, AIR CLEANER CONNECTING TUBE
F17
PLATE, BEARING HOLDER
E16
PLATE, CLUTCH
E9
PLATE, CLUTCH LIFTER
E9
PLATE, CLUTCH PRESSURE
E9
PLATE, DIAPHRAGM
F4
Description
Block No.
PLATE, DIAPHRAGM
PLATE, KICK STOPPER
PLATE, MAIN STEP LOWER
PLATE, PILLION STEP SIDE
PLATE, R. COVER
PLATE, SPRING SETTING
PLATE, TENSIONER SETTING
PLUG, BREATHER TUBE
PLUG, PIN
PLUG, PIN
PLUG, SPARK (CR8E)
PLUG, SPARK (U24ESR-N)
PLUNGER, CAM SETTING
PROTECTOR
PUMP ASSY., OIL
(R)
RACE, STEERING BOTTOM BALL

RACE, STEERING BOTTOM CONE
RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
RADIATOR COMP.
RAIL, RR. GRAB
RATCHET, KICK STARTER
RECTIFIER ASSY., SILICON
RECTIFIER COMP., REGULATE
RELAY COMP., WINKER
RESONATOR
RETAINER, FUEL UNIT
RETAINER, VALVE SPRING
RING
RING SET, PISTON (STD.)
RING, HANDLE WEIGHT SNAP
RING, OIL SEAL STOPPER
RING, PISTON
RING, STOPPER
RING, STOPPER
ROD COMP., PUSH
ROD, CLUTCH LIFTER
F11
E18
F21
F21
E6
F20
E4
F17
F9
F12
E2
E2
E2
F4
E8
F6
F6
F6
F6
F31
F15
E18
F29
F29
F29
F29
F29
F17
F14
E3
E13
E15
E15
E15
E15
E15
F5
F8
F8
F8
F12
F11
E9
Description
Block No.
ROD, TIE
F20
ROLLER, 3X8.5
E17
ROLLER, 4X23.8
E7
ROLLER, 4X23.8
E8
ROTOR, OIL PUMP INNER
E8
ROTOR, OIL PUMP OUTER
E8
RUBBER A, HANDLE WEIGHT
F5
F25
F27
RUBBER B, MOUNTING
F1
RUBBER B, SEAT MOUNTING
F15
RUBBER BUSH, SWINGARM PIVOT
F23
RUBBER C, SEAT SETTING
F15
RUBBER, AIR CLEANER WATER GUARD
F30
RUBBER, AIR INJECTION CONTROL VALVE
F18
RUBBER, BALANCER DUMPER
E15
RUBBER, COWL SETTING
F33
RUBBER, GEAR CHANGE
F20
RUBBER, MAIN STAND STOPPER
F15
RUBBER, MAIN STEP
F21
RUBBER, MOUNTING
E1
RUBBER, MUFFLER MOUNTING
F19
RUBBER, PILLION STEP
F21
RUBBER, PROTECTOR
F35
RUBBER, PROTECTOR MOUNTING
F19
RUBBER, R. COVER
E6
RUBBER, RADIATOR MOUNTING
F31
RUBBER, STAND STOPPER
F22
RUBBER, TAILLIGHT BRACKET
F29
(S)
SCREEN SET, FUEL STRAINER

SCREEN, OIL FILTER
SCREW SET A
SCREW SET B
SCREW, 6X12
SCREW, BLEEDER
SCREW, BLEEDER
SCREW, FLAT, 4X12
SCREW, FLAT, 4X45
SCREW, OVAL, 6X50
SCREW, PAN, 4X10
SCREW, PAN, 4X12
SCREW, PAN, 4X8
SCREW, PAN, 5X10
F14
E14
E19
E19
F19
F12
F9
F4
F11
F5
E19
E19
E19
F5
5
89
Description
5
90
SCREW, PAN, 5X11.5

SCREW, PAN, 5X11.5
SCREW, PAN, 5X11.5
SCREW, PAN, 5X11.5
SCREW, PAN, 5X12
SCREW, PAN, 5X13
SCREW, PAN, 5X25
SCREW, PAN, 5X30
SCREW, PAN, 6X6
SCREW, SIDE STAND PIVOT
SCREW, SPECIAL, 5MM
SCREW, SPECIAL, 5MM
SCREW, SPECIAL, 6MM
SCREW, TAPPET ADJUSTING
SCREW, U-LOCK FLAT, 6X12
SCREW-WASHER, 4X12
SCREW-WASHER, 4X12
SCREW-WASHER, 4X12
SCREW-WASHER, 5X12
SCREW-WASHER, 5X16
SEAL SET, FR. FORK
SEAL SET, PISTON
Block No.
F25
F16
F1
F34
E19
F27
F3
F17
E5
F22
F1
F5
F1
F34
F34
E3
F2
F16
F34
F33
F1
F5
F26
F27
F35
F5
F27
F5
F17
F16
F2
F1
F17
F23
F29
F34
F16
F31
F11
F4
E19
F27
F8
F9
Description
Block No.
SEAL SET, PISTON

SEAL, AIR CLEANER
SEAL, MECHANICAL
SEAL, UTILITY BOX
SEAL, VALVE STEM
SEAT B, SPRING
SEAT COMP., DOUBLE
SEAT, RATCHET SPRING
SEAT, VALVE SPRING
SENSOR ASSY., SPEEDOMETER
SET RING, 20MM
SHAFT, GEARSHIFT FORK
SHAFT, REDUCTION GEAR
SHAFT, ROCKER ARM
SHAFT, WATER PUMP
SHROUD COMP.
SHROUD, L. RADIATOR
SHROUD, R. RADIATOR
SHUTTER SET, KEY (93KEYTOP1REPORDER)
SLEEVE, RR. WHEEL
SLIDER, CHAIN
SOCKET COMP., HEADLIGHT
SOCKET COMP., L. WINKER
SOCKET COMP., R. WINKER
SPACER, RR. CALIPER
SPANNER, 10X12
SPANNER, 14X17
SPEEDOMETER ASSY. (KPH)
SPINDLE COMP., GEARSHIFT
SPINDLE, KICK STARTER
SPRING ASSY., MAIN STAND
SPRING, BALANCER GEAR
SPRING, BRAKE PEDAL
SPRING, CARBON BRUSH
SPRING, CLUTCH
SPRING, CLUTCH LEVER
SPRING, COMPRESSION COIL
SPRING, FR. FORK
SPRING, GEARSHIFT ARM
SPRING, GEARSHIFT DRUM STOPPER
SPRING, GEARSHIFT RETURN
SPRING, KICK RETURN
SPRING, KICK STARTER STOPPER
F12
F17
E7
F34
E3
F8
F15
E18
E3
F10
E16
E17
E10
E3
E7
F31
F33
F33
F29
F13
F23
F1
F26
F26
F23
F32
F32
F2
E17
E18
F22
E15
F20
E13
E9
E6
E19
F8
E17
E17
E17
E18
F20
F34
Description
SPRING, PAD
SPRING, PAD
SPRING, PLUNGER
SPRING, RATCHET
SPRING, REBOUND
SPRING, SEAT LOCK
SPRING, SIDE STAND
SPRING, STOP SWITCH
SPRING, THRUST
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET COMP., FINAL DRIVEN (42T)
SPROCKET, CAM (34T)
SPROCKET, DRIVE (14T)
STAND COMP., MAIN
STATOR COMP.
STAY COMP., HEADLIGHT
STAY, AIR INJECTION CONTROL VALVE
STAY, FR. FENDER
STAY, HORN
STAY, L. UNDER COWL
STAY, R. UNDER COWL
STAY, RADIATOR LOWER
STAY, SEAT LOCK CABLE
STAY, SPEEDOMETER CORD
STAY, VISOR
STAY, WIRE
STEM SUB ASSY., STEERING
STOPPER COMP., GEARSHIFT DRUM
STOPPER, CABLE
STRIPE SET BURNING RED
STRIPE SET COSMIC BLACK
STRIPE SET HORNET GOLD
STRIPE SET LIGHTING SILVER
SUB HARNESS, SPEEDOMETER
SWINGARM ASSY, RR
SWITCH ASSY., COMBINATION & LOCK
SWITCH ASSY., FR. STOP
SWITCH ASSY., RR. STOP
SWITCH ASSY., THERMO
SWITCH ASSY., WINKER
SWITCH COMP., FR. LEVER
SWITCH UNIT, DIMMER
Block No.
F15
F12
F9
E2
E18
F8
F15
F22
F20
E15
E3
E3
F13
E4
E16
F22
E12
F30
F18
F7
F6
F33
F33
F31
F15
F10
F1
E19
F6
E17
F5
F37
F37
F37
F37
F29
F23
F29
F4
F20
F31
F5
F5
F5
Description
SWITCH UNIT, HORN
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTING
(T)
TANK COMP., FUEL

TANK, RESERVE
TENSIONER, CAM CHAIN
TERMINAL SET, BRUSH
THERMO UNIT
THERMOSTAT ASSY.
THREAD COMP., STEERING HEAD TOP
TIRE, RR. (70/90 17M/C 38P)
TIRE, RR. (80/90-17M/C 44P)
TOP
TUBE A, AIR INJECTION CONTROL VALVE
TUBE B, AIR INJECTION CONTROL VALVE
TUBE COMP., AIR VENT
TUBE, 12X100
TUBE, 4.5X450
TUBE, 5X150
TUBE, 8X180
TUBE, AICV PB
TUBE, AIR CLEANER CONNECTING
TUBE, AIR CLEANER DRAIN
TUBE, FUEL
TUBE, MISSION BREATHER
TUBE, PRESSURE
TUBE, TIRE (70/90-17)
TUBE, TIRE (80/90-17)
(V)
VALVE ASSY., AIR INJECTION CONTROL

VALVE COMP., FLOAT
VALVE COMP., REED
VALVE SET, AIR CUT
VALVE SET, STARTER
VALVE, EX.
VALVE, IN.
VISOR SET, FR.
WASHER A, 6MM
WASHER, 12MM
WASHER, 13X20
(W)
Block No.
F5
F5
F5
F14
F31
E4
E13
F31
F31
F6
F10
F13
E19
F18
F18
E19
F18
E19
E6
F17-1
F18
F17
F17
F14
F17
F14
F10
F13
F31
F17
F18
E19
E1
E19
E19
E3
E3
F1
E7
E7
F20
Description
WASHER, 14MM
WASHER, 20MM
WASHER, 28.2X45X1.0
WASHER, 6.1MM
WASHER, 7X13X1.2
WASHER, 8MM
WASHER, CHANGE PEDAL
WASHER, NYLON, 7MM
WASHER, OIL BOLT
WASHER, OIL BOLT
WASHER, PLAIN
WASHER, PLAIN, 17MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 8MM
WASHER, RR. AXLE
WASHER, SEALING, 6MM
WASHER, SEAT LOCK
WASHER, SPECIAL, 24X12X2.3
WASHER, SPRING, 6MM
WASHER, STEERING STEM NUT
WASHER, THRUST, 6MM
WASHER, WAVE
WASHER, WAVE
WASHER, WAVE
WASHER, WAVE, 15MM
WEIGHT A, STEERING HANDLE
WEIGHT B, STEERING HANDLE
WEIGHT COMP., BALANCER
WHEEL , RR.
WHEEL SUB ASSY., FR.
WRENCH, SPARK PLUG
Block No.
E9
E9
E15
E17
E7
E2
F20
F20
F11
F4
F5
E9
F19
F21
F19
F13
E14
F34
E16
E18
E12
F8
E16
E16
F19
F6
E16
E16
E17
F9
F12
F5
F20
F5
F5
E15
F13
F10
F32
Description
Block No.
5
91

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CITY SPORT - ONE

INDEKS PART NUMBER

PETUNJUK PEMAKAIAN PARTS CATALOG

I. CARA MEMESAN PARTS

Part Number dan Nomor seri mesin

(b) Parts rangka

Part Number dan Nomor seri rangka

(c) Parts karburator

Part Number dan Nomor identifkasi karburator

II. CARA MEMBACA PARTS CATALOG

(contoh) Baut-baut, mur-mur dan standar parts lain.

5. Parts yang digantikan oleh part lain

6. Part yang dipersatukan (Assemblies)

7. Jumlah yang diperlukan

Digital Silver Metallic

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

b. Pekerjaan yang terulang

Cylinder head gasket

c. Pekerjaan yang sebagian berhubungan

Pekerjaan yang terulang adalah pembongkaran crankcase.

Pemeriksaan waktu pengapian

Penyetelan stasioner karburator

Pemeriksaan oli mesin (tidak termasuk

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan batere dan berat jenisnya

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

Service item/Bagian yang diservis

Pengukuran tinggi pelampung karburator

a. Penurunan dan pemasangan

Service item/Bagian yang diservis

Service item/Bagian yang diservis

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan

Rantai roda (termasuk penyetelan tegangan rantai

Service item/Bagian yang diservis

CYLINDER HEAD COVER

RIGHT CRANKCASE COVER

LEFT CRANKCASE COVER

GEAR SHIFT DRUM

KICK STARTER SPINDLE

F-3 HANDLE LEVER/CABLE/MIRROR

F-4 FRONT BRAKE MASTER CYLINDER

F-5 STEERING HANDLE/HANDLE COVER/

FRONT BRAKE CALIPER

F-11 RR. BRAKE MASTER CYLINDER

REAR BRAKE CALIPER

SUB AIR CLEANER

AIR INJECTION CONTROL VALVE

F-20 PEDAL/KICK STARTER ARM

REAR COMBINATION LIGHT

COVER, CYLINDER HEAD ................... 0.6

COVER ASSY., CYLINDER HEAD

BOLT, HEAD COVER

1 HEAD, CYLINDER .................................. 3.1

HEAD COMP., CYLINDER

NUT, HEX., 8MM

VALVE, EXHAUST(ONE) ....................... 2.7

SEAL, VALVE STEM

7 SPRING AND/OR STEM SEAL,