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Success in Mobility Applications

Success in Mobility Applications

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Published by Paolo Velcich

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Categories:Types, Research
Published by: Paolo Velcich on May 13, 2012
Copyright:Attribution Non-commercial

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08/24/2014

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19981999200020012002 2003
2004 2005 2006
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y
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Fuel Cell Power Products
SUCCESS IN MOBILITY APPLICATIONS
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2
DYNAMIC RESPONSE
Full operating range from idle to full power in 4 secondsRapid response to load changes
EFFICIENCY
High peak operating efficiency > 50%
EASE OF INTEGRATION
Simple electrical and mechanical interfacesLiquid cooling for efficient heat removalFully compatible with hybrid configurations
HIGH RELIABILITY
Unlimited start-stop cycles (patented)Built-in advanced diagnostics and controls(patent pending)
COMPACT
Industry leading gravimetric and volumetric power density
ENVIRONMENT FRIENDLY
Zero emissionsQuiet operation
SCALABLE
Scalable power outputs ranging from 4 kW to 65 kWMultiple modules configurable in series or parallel
Built on this common platform of HyPM strengths,HyPM HD is specifically designed to deliver…
DURABILITY AND RELIABILITY 
Longer life componentsPatent pending control technologyRobust design to withstand the demandsof mobility applications> 3000 hour life
Powered with Purpose
Sharing the strengths of a common platform, Hydrogenics’ family
 
of mobility power solutions aretoday’s product of choice for Original Equipment Manufacturers (OEMs) and system integrators.
HyPM HD-12HyPM HD-65
We started with leading fuel cell technology and put it on a robust platform in an optimizedoperating environment. The result – a fusion of strengths and features that HyPM
®
customersexperience across our full product offering of Fuel Cell Power Modules.
COMPACT POWER
High volumetric and gravimetric power density
HyPX Fuel Cell Power Pack
 
3
HyPX Fuel Cell Power Packs
offer material handlingfleet operators in multi-shift indoor environmentsa turnkey solution that:Releases no harmful emissions andIncreases lift truck uptime through:Reduced refueling timeExtended run-time between fillsProviding consistent and abundant power 
HyPX Fuel Cell Power Packs
provide the functionalityto replace motive batteries in lift trucks and fit within theexisting battery compartment.
Based on Hydrogenics’ zero emission HyPM
®
HD Fuel Cell
 Power Module, the HyPX Fuel Cell Power Pack is an inte-grated fuel cell electric hybrid solution that includes ahydrogen storage system, power electronics, an electricalstorage device, system controls and a thermal managementsystem.HyPX Fuel Cell Power Packs are quickly refueled in less thanfive minutes by dispensing hydrogen fuel into the on-boardhydrogen storage tank. This efficient refueling processeliminates the time spent swapping batteries with freshlycharged ones, and cuts out the costs associatedwith battery recharging infrastructure.HyPX Fuel Cell Power Packs can also extend the system’srun-time by storing more available energy on-board than abattery, and can provide consistent peak power without theperformance degradation experienced with batteries as their state of charge drops over the duration of a shift.In 2005, Hydrogenics installed a HyPX Fuel Cell Power Pack in each of two 5,500 lbs Class I Hyster lift trucks anddeployed these units at General Motors (GM) of Canada’sautomotive assembly plant in Oshawa, and at FedExCanada’s logistics hub at the Toronto Pearson International Airport.These deployments validated the emission-free andproductivity-enhancing benefits offered by fuel cells inmaterial handling equipment. This project was enabled byan investment from Sustainable Development TechnologyCanada and Natural Resources Canada’s CanadianTransportation Fuel Cell Alliance.Hydrogenics continues to develop HyPX Fuel Cell Power Pack solutions for this market.
Vehicle Specifications
Forklift Configuration Hyster E 55 Class 1 ElectricCounterbalanced Lift TruckWheels 4Tire Type Cushion
Power Solution
Product HyPX Fuel Cell Power PackConfiguration Fuel Cell Ultracapacitor HybridPeak Power (10s) 27 kWFuel Cell Power Module HyPM 12Continuous Net Rated Power 12 kWElectrical Storage UltracapacitorsHydrogen Storage 1.6 kg @ 350 bar3.5 lb @ 5000 psiRun-time 12 hoursRefueling time <5 minutes
Fuel Cell Hybrid Forklifts – Powered by HyPX Fuel Cell Power Pack (FCPPs)
Material Handling Equipment

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