Questionnaire Manufacturer Assessment

Questionnaire for manufacturer qualification according to
- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3 in connection with AD 2000-Merkblatt HP 0 / TRD 201 - EN ISO 3834-2 - EN ISO 3834-3
Page 1 of 14
Reference/Inspection No.:
Application of the Manufacturer
Applicant
Name: Address:
Plant / Department / Production Place:
- Telephone No.: - Fax No.: - Internet: - E-mail:
initial /
renewed /
supplementary manufacturer qualification according to

HP 100 R / TRD 201 / EN ISO 3834-2 /
AD 2000-Merkblatt HP 0 /
EN ISO 3834-3
Statements in the forms of this questionnaire are certified to be correct. Date: Stamp, Signature of Corporate Management:
Note:
This questionnaire is valid for the qualification of pressure equipment manufacturers in accordance with Pressure Equipment Directive (PED) in connection with AD 2000-Rules. In case that other technical regulations or standards (e.g. EN 13445) instead of AD 2000 are used, you should refer to their respective paragraphs.
- please cross out not applicable parts - please add supplementary description on a separate page, if the place in the question list is not sufficient

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3 in connection with AD 2000-Merkblatt HP 0 / TRD 201 - EN ISO 3834-2
1 General firms data
Page 2 of 14
- EN ISO 3834-3
Description Evaluation / Remarks
1.1
Responsible contact person for TV
1.2
Responsible person of Qualiy Assurance (QA)
Staff of QA 1.3 General manager
Production manager
1.4
Organization - please add an actual organization chart

Page 3 of 14
- EN ISO 3834-3
1.5
Are there still certifications or recognitions as manufacturerer ? Directive 97/23/EC: Module___ EN ISO 900__ EN ISO 3834__ AD 2000Merkblatt HP 0 DIN 6700/ EN 15085 others - please enclose current certificates
1.6
Number of employees - Administration - Production
1.7
Working area (approx.) roofed / roofless
- for Manufacturing - for Storage

Page 4 of 14
- EN ISO 3834-3
1.8
Total production scope

(including non-PED items)
1.9 Production scope which shall be examined Manufactured products in Product the scope of Pressure Equipment Directive 97/237EC (PED), Manufacturing acc. to module Category Module
1.10
1.11
Parent metals
(Groups according to CR ISO 15608)
1.13
Welding processes used

(EN 24063)
1.14
Max. dimensions of the products
Wall thickness (welded): Diameter: Length: Weight:

2
Page 5 of 14
- EN ISO 3834-3
Quality requirements acc. to EN ISO 3834-2/-3 Par. of Standards 5.2 see also Description Evaluation/ Remarks
Element
Contract review Are procedures for contract review realized? What items / requirements are considered at contract review?
E.g. to be clearly defined: application standard / technical regulation suplimentary specified requirements (structure, corrosion resistance, specification for the welding process, non-destructive testing, heat treatment, type of recognized welding process and personnel, involving of an independent inspection body) measures against climate influences
How are the procedures for contract review documented? Are all necessary tech. regulations/standards available and known? Are procedures for handling changes and updates defined? Design review Are procedures for design review realized? What aspects are considered at design review? 5.3
e.g:
specifications for parent metals and welding consumables, welding sequence, accessibility of welds, quality and acceptance criteria for welds (HP 5/1, EN ISO 5817)
How are the procedures for design review documented?

2
Page 6 of 14
- EN ISO 3834-3
Quality requirements acc. to EN ISO 3834-2/-3 Par. of Standards 6 see also Description Evaluation/ Remarks
Element
Sub-contracting What measures are taken to ensure, that the sub-contractors comply with the quality requirements of this standard?
The sub-contractor has - to be informed by the manufacturer about all requirements - to be supplied with all relevant specifications / standards/ codes - to be audited and controlled by the manufacturer - to document all activities and procedures
Welders and welding operators
7.2
EN.ISO 9606 (EN 287-1) EN ISO 14732 (EN 1418) EN ISO 15618 AD 2000HP 3 TRD 201, Anl. 1 VdTVMbl. 1164
Please add a list of qualified welders and welding operators. Usable form see enclosure 1.
How is it ensured, that only approved welders are assigned for welding production?
e.g. approval certificates available on site, list of welders EN ISO 14731 AD 2000HP3 Please add a list of the nominated welding coordination personnel. Usable form see enclosure 2. Please add qualification certificates.
Welding coordination 7.3 personnel for planning and supervising the welding production
The qualification (education in welding technology) of the welding coordination personnel has to be suitable for the intended production scope.
Non-destructive testing personnel
8.2
EN ISO 9712 (EN 473) AD 2000HP 4
Please add a list of the nominated supervisory and testing personnel for non-destructive testing (NDT) Usable form see enclosure 3.

2
Page 7 of 14
- EN ISO 3834-3
Element
Personnel for quality control and other inspections Which personnel are responsible for the other inspections (e.g. destructive and visual inspections, monitoring and controlling of heat treatment)?
Description of manufacturing and testing facilities Suitability of equipment What is taken to ensure, that the equipment is adequate for the application concerned?
9.1 9.2
Please add a list of the major production and testing facilities including items of capacity and capability. Usabel form see enclosure 4.
9.3
New equipment What measures are taken after installation of new or refurbished equipment? (only applicable to EN ISO 3834-2) Maintenance Are there documented plans for maintenance of equipment for production and testing? (only applicable to EN ISO 3834-2)
9.4
9.5

2
Page 8 of 14
- EN ISO 3834-3
Element
Calibration and validation of measuring, surveillance and testing equipment Which methods are performed for calibration of equipment?
(kind of equipment, calibration authority, calibration intervals, marking, documentation)
EN ISO 17662 DVS-Mbl. 0714 und 3009
Production plan Which criteria are defined for production planning?
10.1
Welding procedure specification (WPS) Are there WPS for the welding production?
(applicable only for EN ISO 3834-2; or EN ISO 3834-3 in conjunction with AD 2000HP2/1 /TRD)
10.2
EN ISO 15609 AD 2000HP 2/1 TRD201, An. 1

2
Page 9 of 14
- EN ISO 3834-3
Element
Welding procedure approval Acc. to which part of EN ISO 15610 to 15614 are the welding procedures approved? - for the manufacture acc. to AD 2000-HP0 / TRD 201: - for the manufacture acc. to other rules:
EN ISO 15607 EN ISO 15610 EN ISO 15611 EN ISO 15612 EN ISO 15613 EN ISO 15614 AD 2000HP 2/1 TRD 201, An. 1
Are other manufacturing procedures also approved (e.g. forming)? If applicable, acc. to which rules/standards?
Please add a list of the approved procedures. Usable form see enclosure 5.
Work instructions Are there also additional work instructions beside WPS? How is it ensured, that these instructions include all necessary welding parameters and are in accordance with the WPS?
10.4

2
Page 10 of 14
- EN ISO 3834-3
Element
Documentation of the welding procedures Which procedures do exist for quality relevant documents? Who is responsible for establishment and maintenance of documents (e.g. WPS, welding procedure, approval records, welders approval certificates)?
Storage and handling 11 of filler metals Which documented instructions exist for storage, if applicable for rebaking and handling of filler metals to avoid damage?
Are the suppliers recommendations for processing available?
Is batch testing of filler metals performed? (only applicable for EN ISO 3834-2 and, if stated, in the contract/ specification)

2
Page 11 of 14
- EN ISO 3834-3
Element
Storage of parent metals What measures are taken to prevent adversely effects (e.g. damage, oxidation, soiling, loss of marking)?
Post-weld heat treatment Which specifications for performance of any post weld heat treatment exist? Which influential variables are considered?
13
ISO/TR 17663 (DIN V 8540)
The compatibility with parent metals, welded joints and construction as well as the accordance with the application standard / code have to be considered.
How frequently / by whom is the heat treatment process checked?
How is the process of heat treatment documented?
Re-traceability of the heat treatment process is necessary.

2
Page 12 of 14
- EN ISO 3834-3
Quality requirements acc. to EN ISO 3834-2/-3 Par. of Standards see also Description Evaluation/ Remarks
Element
Welding related inspection and testing, General Welding related inspection and testing, before welding What kind of inspections are performed?
14.1
Necessary range and frequency depend on the contract, application standard, the welding process, the type of construction. - an involvement of an independent inspection body may be necessary - planning of location and timing of the inspection EN 287, EN ISO 9606, EN 1418 EN ISO 15609
14.2
e.g.:
suitability and validity of: - welders and welding operators approval test certificates - welding procedure approvals, if required - welding procedure qualifications (WPS) joint preparation suitability of working conditions including evironment (air draught, temperature, special measures for manufacturing of ferritic/austenitic steels etc.)
Welding related inspection and testing, during welding What kind of inspections are performed?
14.3
e.g.:
control and, if necessary, documentation of - welding parameters and preheating / interpass temperature - cleaning, shape or runs and lyers, back gouging - correct use and handling of filler metals - any intermediate inspection (check of distortion, dimensions)
Welding related 14.4 inspection and testing, after welding What kind of inspections are performed?
e.g.:
- visual inspection - destructive and non-destructive tests, - inspection of surface treatment (grinding, pickling etc.)

2
Page 13 of 14
- EN ISO 3834-3
Element
Inspection and test status How is the manufacturing and inspection status of the product indicated?
e.g.:
by use of routing card, production and inspection sequence plan with production related items
15 Non-conformities and corrective action Which measures for control of non-conforming products are defined? (e.g. procedures for separate storage, repair and/or rectification including reinspection)
What measures are assigned in order to identify and eliminate causes of nonconformities (EN ISO 3834-2)

2
Page 14 of 14
- EN ISO 3834-3
Element
Identification and traceability throughout the manufacturing process Which procedures are defined for identification and traceability of semifinished products, welding consumables, weld seams (incl. repairs) and products?
HP 0, Para. 4
Responsible personnel for markshift of materials
Please add a list of personnel, which shall be authorized for markshift. Usable form see enclosure 6. (only applicable for qualification acc. to AD 2000-HP 0 / TRD 201)
Which documentation for traceability of the welding operations is defined?
Quality records Which records, certificates, approvals are defined?
18
Who is responsible for the establishment of quality records?
Which procedures are defined for cases of non-conformities?
What is the minimum period of retaining the quality records?


1 Welder
Enclosure 1 Page 1 of 1
Reference/Inspection No.
- EN ISO 3834-3
Only for PED: Is the personell approved in accordance to EN 287,EN ISO 9606 and EN 1418 in addition approved in accordance to PED by either a notified body or a recognized third party organization?.(Only for pressure equipment in categories II,III and IV. (Ifapplicable, please enclose certificates)
1.1 Manual welders (incl. welders for semimechanized welding processes, e.g. 131, 135, 136) Total number:
Examination group acc. EN 287-1 (steel)
Number of qualified / approved welders
Examination group acc. EN ISO 9606-2 (Aluminium)
acc. to other standards:
1.2 Personnel for mechanized welding (with travelling carriage (e.g. 121), Orbit, Robot) qualified in accordance with AD 2000-HP 2/1 - HP 5/2 - TRD 201 - EN 1418 Welding process Parent metal Number of operators

1
- EN ISO 3834-3
yes / no (please indicate)
Are welding and testing supervision performed by the same person?
Welding supervisor
Name:
Education in welding technology as
(title): at:
finished on (date):
Experience in welding: employed at: as: from: till:
Position:
Range of responsability:
Substitute for the welding supervisor
Name:
Education in welding technology
(title): at:
finished on (date):
Experience in welding: employed at: as: from: till:
Position:
Range of responsability:
please enclose certificates about welding technology education

(Remark: The education should have been in accordance with applicalbe IIW or EWF guidelines.)

3
- EN ISO 3834-3
Supervisor for NonDestructive Testing (NDT)
Name:
Stamp and Signature:
Education in NDT as
(title/level): at:
Certificate EN 473 issued by:
finished on (date):
Level:
Experience NDT: employed at: as: from: till:
Position:
Range of responsibility:
Substitute of the supervisor for NDT
Name:
Education in NDT as (title): at: finsihed on (date):
Certificate EN 473 issued by:
Level:
Experience in NDT: employed at: as: from: till:
Position: Range of responsability: please enclose EN 473 certificates

Only for PED: Is the personell for NDT (without VT) approved in accordance to EN 473 and in addition approved by a recognized third party organization? (Only for pressure equipment in categories III and IV,if applicalbe please enclose certificates)

4 List of personnel for NDT Testing process Visual test (VT) Name
- EN ISO 3834-3
Level acc. EN 473
Dye penetrant test (PT)
Magnetic particle test (MT)
Radiographic test (RT)
Ultrasonic test (UT)

1 1.1 Processing machines Bending mills Quantity Bending length
Enclosure 4 Page 1 of 7 Reference/Inspection No.:
- EN ISO 3834-3
Kind of related heating equipment
Wall thickness range for rolling (depending on diameter) cold: mm; hot: mm
1.2
Bending presses Quantity Force max. Kind of related heating equipment
Wall thickness range for pressing cold: mm; hot: mm
1.3
Other equipment for forming Kind Quantity Remarks
1.4
Equipment for surface treatment and finishing Kind of treatment (e.g. pickling, sand blasting, grinding, polishing) Quantity
1.5
Plate shears Quantity: Thickness range for cutting for ferritic steel: mm; austenitic steel: mm
1.6
Equipment for thermal cutting Kind and quantity: for ferritic steel: for austenitic steel:
1.7
Devices for handling Rollers Quantity max. load capacity Kind of drive
Positioners
Quantity
max. load capacity
Kind of drive
Other equipment: Kind Quantity max. load capacity Kind of drive

2 Welding equipment Kind Generators Quantity max. Current
- EN ISO 3834-3
DC converters
Transformers
TIG welding machines TIG pulse welding machines Quantity MAG/MIG welding machines MAG/MIG pulse welding machines SAW welding machines max. Current
Oxy-fuel welding equipment Further equipment (e.g. for plasma arc welding*)
Manipulators for welding machines*) *) please describe on separate page 3 3.1 Drying equipment for welding consumables Drying / hot storing equipment for covered electrodes Kind max. Temperature (oC)
Quantity
3.2
Drying / hot storing equipment for flux-cored wires Kind max. Temperature (oC)
Quantity
3.3
Drying / hot storing equipment for flux Kind
max. Temperature (oC)
Quantity

4 Heat treatment equipment (stationary and/or transportable) examined acc. to AD 2000-Merkblatt HP 7 or equivalent code: Kind and quantity of equipment *)
Examination No.
Date
*)
please add a description of the equipment concerning: size / capacity / kind of heating / furnace atmosphere / temperature range / kind of heat treatment / quantity of thermocouples for furnace temperature and component temperature / subcontractor for heat treatment (name and address)
5 Transportation devices for the assembly and transport of individual parts and components as well as for hot forming and heat treatment Kind and quantity of transport. devices Load capacity
6 Particular other manufacturing devices

Material testing equipment

(e.g. tensile, bending, impact, hardness, pellini testing machines)
Quantity and type Measuring range Class acc. to EN ISO 7500-1, EN 10002-4 By whom and how often are the machines checked/ calibrated (external, incompany) (ref. DIN 51220) Special equipment (e.g. straingage, elevated temp. and low temp. tensile test facilities) Remarks
Measurement equipment (for simple devices only total number may be listed)
Quantity and type Applicable range (in general) By whom and how often is this equipment checked/calibrated Remarks
Devices for pressure test, leak test and burst test

Type and quantity Applicable range Testmedium max. test pressure By whom and how often is this equipment checked/calibrated (e.g. manometer) *) Remarks
Additional remarks:
*) manometers for the testing of pressure equipment shall be calibrated

Equipment for metallographic examination (summary)

Type and Quantity (e.g. microscope) Remarks
Equipment for chemical analysis

Type and Quantity Manufacturer, year of construction Elements to be determined
Are the relevant requirements for the analysis accuracy fulfilled? *)
Remarks
*) e.g. in acc. to German manual Handbuch fr das Eisenhttenlaboratorium
Information about further testing equipment and testing procedures (e.g. devices for identification check, corrosion tests)
Remarks

Ultrasonic test equipment (UT)

Manufacturer and type Quantity Remarks (e.g. for calibration)
Kind of test probes / calibration blocks (summary)

Manufacturer and type Remarks
Radiographic test equipment (RT)

(z.B. X-ray tubes, isotope inspection equipment, linear accelerator) Kind Quantity Energy limit (EG) or max. activity Manufacturer and type Remarks
Equipment for film examination

(e.g. densitimeter) Kind Quantity Manufacturer and type Remarks

Apparatures and devices for surface crack examination

Magnetic particle test equipment (MT) Manufacturer and type max. capacity Remarks (e.g. for calibration)
- Yoke magnetization
- Magnetic current
- Other methods
Devices and test probes for the control of tangential magnetic field intensity and indicator liquid (e.g. Berhold-test probe)
Remarks
Dye penetrant test (PT) Type (e.g. wet) Manufacturer and type Remarks

Welding procedure approval tests performed

No. Parent metals / form (material type / tube, plate etc.) Filler metals, auxillary materials Welding process Welding Dimensional position range (thickness, ) mm Heat treatment Operating temperature max./min. *) C Code Remarks
Additonal remarks:
*) of welded items

Enclosure 6
Page 1 of 1
Refernce/Inspection No.:
Responsible personnel for markshift
Name:
Education
as: at: finsihed on (date):
Function:
Name:
Education
Function:
Name:
Education
Function:
The consent for the transfer of marking was given by TV on (date) ..

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Questionnaire Manufacturer Assessment

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Questionnaire for manufacturer qualification according to

Application of the Manufacturer

Plant / Department / Production Place:

- Telephone No.: - Fax No.: - Internet: - E-mail:

supplementary manufacturer qualification according to

Questionnaire for manufacturer qualification according to

Responsible contact person for TV

Responsible person of Qualiy Assurance (QA)

Staff of QA 1.3 General manager

Organization - please add an actual organization chart

Questionnaire for manufacturer qualification according to

Number of employees - Administration - Production

Working area (approx.) roofed / roofless

- for Manufacturing - for Storage

Questionnaire for manufacturer qualification according to

Total production scope

Welding processes used

Max. dimensions of the products

Wall thickness (welded): Diameter: Length: Weight:

Questionnaire for manufacturer qualification according to

How are the procedures for design review documented?

Questionnaire for manufacturer qualification according to

Welders and welding operators

Non-destructive testing personnel

EN ISO 9712 (EN 473) AD 2000HP 4

Questionnaire for manufacturer qualification according to

Questionnaire for manufacturer qualification according to

EN ISO 17662 DVS-Mbl. 0714 und 3009

Production plan Which criteria are defined for production planning?

EN ISO 15609 AD 2000HP 2/1 TRD201, An. 1

Questionnaire for manufacturer qualification according to

Questionnaire for manufacturer qualification according to

Are the suppliers recommendations for processing available?

Questionnaire for manufacturer qualification according to

ISO/TR 17663 (DIN V 8540)

How frequently / by whom is the heat treatment process checked?

How is the process of heat treatment documented?

Re-traceability of the heat treatment process is necessary.

Questionnaire for manufacturer qualification according to

Questionnaire for manufacturer qualification according to

Questionnaire for manufacturer qualification according to

Responsible personnel for markshift of materials

Which documentation for traceability of the welding operations is defined?

Quality records Which records, certificates, approvals are defined?

Who is responsible for the establishment of quality records?

Which procedures are defined for cases of non-conformities?

What is the minimum period of retaining the quality records?

Questionnaire for manufacturer qualification according to

Examination group acc. EN 287-1 (steel)

Number of qualified / approved welders

Examination group acc. EN ISO 9606-2 (Aluminium)

Number of qualified / approved welders

acc. to other standards:

Number of qualified / approved welders

Questionnaire for manufacturer qualification according to

Are welding and testing supervision performed by the same person?

Education in welding technology as

Experience in welding: employed at: as: from: till:

Substitute for the welding supervisor

Education in welding technology

Experience in welding: employed at: as: from: till:

please enclose certificates about welding technology education

Questionnaire for manufacturer qualification according to