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Isuzu Commond Rail Indonesia

Isuzu Commond Rail Indonesia

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Published by mattyboii13

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Published by: mattyboii13 on May 25, 2012
Copyright:Attribution Non-commercial

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05/13/2013

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FOR SERVICE TRAINING
4JJ1-TC ENGINE
-Engine Mechanical Features- -Engine Control System & Diagnosis- 
Applicable Model 
Model YearVehicle ModelMain Marke2005TFR/TFSThailan2005UCR/UCSThailand & Philippin
ISUZU MOTORS LIMITED
 
 
DAFTAR ISI
Page 
PE
N
DAHULUAN
&
F
ITUR
 
ME
KANIKAL
MESIN
------------------------------------------------------------------------------
1
DATA UTAMA MESIN
& SPE
SIFIKASI
-----------------------------------------------------------------------------
 
ENGINE CONTROL MODULE (ECM)
------------------------------------------------------------------------------
KOMPONEN ELE
K
TRI
K
AL
------------------------------------------------------------------------------
 
13 
MASS AIR FLOW (MAF) SENSOR & INTAKEAIR TEMPERATURE (IAT) SENSOR
------------------------------------------------------------------------------
13 
ENGINE COOLANT TEMPERATURE (ECT)SENSOR
------------------------------------------------------------------------------
16 
FUEL TEMPERATURE (FT) SENSOR
------------------------------------------------------------------------------
18 
CRANKSHAFT POSITION (CKP) SENSOR &CAMSHAFT POSITION (CMP) SENSOR
------------------------------------------------------------------------------
20 
VEHICLE SPEED (VS) SENSOR
------------------------------------------------------------------------------
26 
BAROMETRIC PRESSURE (BARO) SENSOR
------------------------------------------------------------------------------
28 
ACCELERATOR PEDAL POSITION (APP)SENSOR
------------------------------------------------------------------------------
30 
SWIRL CONTROL SOLENOID VALVE
------------------------------------------------------------------------------
35 
SYSTEM BAHAN BAKAR
-----------------------------------------------------------------------------
 
37 
F
ITUR
COMMON RAIL SYSTE
M
-----------------------------------------------------------------------------
 
37 
FUEL SUPPLY PUMP
------------------------------------------------------------------------------
38 
FUEL RAIL (COMMON RAIL)
------------------------------------------------------------------------------
45 
FUEL RAIL PRESSURE (FRP) SENSOR
------------------------------------------------------------------------------
47 
FUEL INJECTOR
------------------------------------------------------------------------------
49 
F
ITUR
 
SALURAN BAHAN BAKAR
-----------------------------------------------------------------------------
 
57 
IN-TANK FUEL PUMP & SEND
E
R UNI
T
-----------------------------------------------------------------------------
 
58 
BYPASS ONE-WAY VALVE
------------------------------------------------------------------------------
60 
FUEL FILTER & WATER SEPARATOR
------------------------------------------------------------------------------
60 
FUEL INJECTION QUANTITY CONTROL
------------------------------------------------------------------------------
61
EGR (EXHUAST GAS RE-CIRCULATION)SYSTEM
------------------------------------------------------------------------------
69 
EGR VALVE
------------------------------------------------------------------------------
70 
INTAKE THROTTLE (IT) VALVE
------------------------------------------------------------------------------
72 
PREHEATING SYSTEM
------------------------------------------------------------------------------
77 
DIAGNOSTIC
------------------------------------------------------------------------------
79 
MALFUNCTION INDICATOR LAMP (MIL)
------------------------------------------------------------------------------
79 
DATA LINK CONNECTOR (DLC)
------------------------------------------------------------------------------
80 
FLASH DIAGNOSTIC TROUBLE CODE
------------------------------------------------------------------------------
81
TECH 2 SCAN TOOL
------------------------------------------------------------------------------
81
TECH 2 DATA & DEFINI
SINYA
------------------------------------------------------------------------------
85 
BREAKER BOX
------------------------------------------------------------------------------
91
DIAGNOSTIC SYSTEM CHECK
------------------------------------------------------------------------------
92 
 
MESIN BERPUTAR TETAPI TIDAK HIDUP
-----------------------------------------------------------------------------
 
95 
ECM DIAGNOSTIC TROUBLE CODE (DTC)LIST
------------------------------------------------------------------------------
99 
HASIL DIAGNOSA GEJALA 
------------------------------------------------------------------------------
 
11
1
CHECK SHEET E
NGINE CONTROL SYSTEM
-----------------------------------------------------------------------------
 
113 
WIRING DIAGRAM E
LE
K
TRI
K
AL
------------------------------------------------------------------------------
 
1
34 
DISTRIBUSI POWER
(1 of 2)
 
-----------------------------------------------------------------------------
 
13 
DISTRIBUSI POWER
(2 of 2)
 
-----------------------------------------------------------------------------
 
135 
STARTING & CHARGING SYSTEM
------------------------------------------------------------------------------
136 
ECM POWER
------------------------------------------------------------------------------
137 
ECM GROUND
------------------------------------------------------------------------------
138 
GAUGES & WARNING LAMPS
------------------------------------------------------------------------------
139 
A/C CONTROL, GLOW CONTROL &NEUTRAL SWITCH
------------------------------------------------------------------------------
140 
RELAY, FUSE & SLOW BLOW FUSELOCATION (ENGINE ROOM)
------------------------------------------------------------------------------
141
FUSE LOCATION (CABIN)
------------------------------------------------------------------------------
142 
LOKASI G
ROUND
-----------------------------------------------------------------------------
 
14 
PETUNJUK PERBAIKAN
-----------------------------------------------------------------------------
 
14 
ENGINE CONTROL MODULE (ECM)
PENGGANTIAN
 / FUEL INJECTOR ID CODE &IMMOBILIZER PROGRAMMING
------------------------------------------------------------------------------
144 
PENGGANTIAN F
UEL INJECTOR / FUELINJECTOR ID CODE PROGRAMMING
------------------------------------------------------------------------------
151
PENGGANTIAN F
UEL SUPPLY PUMP
-----------------------------------------------------------------------------
 
15 
SERVICE SPECIAL TOOL (SST)
------------------------------------------------------------------------------
161
 

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