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DFMEA Sample for a Pen

DFMEA Sample for a Pen

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Published by mcarenzaairtech
Sample DFMEA for a common pen to help you get started in PPAP.

Credit to www.elsmar.com and the wonderful people on those forums who share this information with quality professionals worldwide.
Sample DFMEA for a common pen to help you get started in PPAP.

Credit to www.elsmar.com and the wonderful people on those forums who share this information with quality professionals worldwide.

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Published by: mcarenzaairtech on Jun 21, 2012
Copyright:Attribution Non-commercial

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07/22/2013

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POTENTIALFAILURE MODE AND EFFECTS ANALYSIS
FMEA Number 05-XYZ
(DESIGN FMEA)
PageXSystemPrepared By Chris FoxSubsystemFMEA Date (Orig.) 6/21/12ComponentDesign ResponsibilityDave DesignerModel Years(s)/Vehicle(s)2008 XYZKey Date6/27/2005Core TeamChris Fox, Kerry Hinson
ItemPart/Part NumberPart FunctionFailure ModeFailure EffectsSEVCLASSCauses/ Mechanismsof FailureOCCCurrent Design ControlsDETRPNRecommended ActionsResponsibility &Target CompletionDateActions TakenSevOccDetRPN
 Tool used for writing or drawingwith a colored fluid, such as ink
Casing(Outer Tube)
Provides grip for writerCasing designed toosmallWon't fit in large handscomfortably, and couldcontribute to CTS.6Bad mating part (user'shand size) information2Print review system that includes evaluation ofall mating parts, and possibleclearance/interference issues by design teamprior to release of print to toolmaker.448Casing designed toolargeWon't fit in small handscomfortably.6Bad mating part (user'shand size) information2Print review system that includes evaluation ofall mating parts, and possibleclearance/interference issues by design teamprior to release of print to toolmaker.448Provides protection formechanism and contents.Ink reservoir will notactuate without binding.Unable to movecartridge into point ofoperation withoutdifficulty.6Internal cavity designedtoo small2Tolerance stackup448Ink reservoir will notactuate, buttonmechanism pops off.Unable to movecartridge into point ofoperation6Internal cavity designedtoo large2Tolerance stackup448Ink reservoir will notactuate, stylus largerthan clearance hole.Unable to movecartridge into point ofoperation6Hole designed too small.2Print review system that includes evaluation ofall mating parts, and possibleclearance/interference issues by design teamprior to release of print to toolmaker.448
Ink Reservoir
Stores ink until point of use.Plastic material cross-reacts with inkInk exhibits signs ofcontamination6Improper materialselection.2Material Selection to reduce potential, andprocess controls448LeaksMaterial failure - Cracksor seepage.6Improper materialselection.2Spray bar test, environmental testing.448Bent / WarpedUnable to movecartridge into point ofoperation6Improper materialselection.2FEA to determine material suitability448Ink reservoir will notactuate without binding.Unable to movecartridge into point ofoperation6Ink reservoir designedtoo large2Tolerance stackup448Cartridge profileincorrectUnable to movecartridge into point ofoperation6Bad mating partinformation2Tolerance stackup448
Action Results
 \\vboxsrv\conversion_tmp\scratch4506\101149285.xls.ms_officePage 1 of 3
 
POTENTIALFAILURE MODE AND EFFECTS ANALYSIS
FMEA Number 05-XYZ
(DESIGN FMEA)
PageXSystemPrepared By Chris FoxSubsystemFMEA Date (Orig.) 6/21/12ComponentDesign ResponsibilityDave DesignerModel Years(s)/Vehicle(s)2008 XYZKey Date6/27/2005Core TeamChris Fox, Kerry Hinson
ItemPart/Part NumberPart FunctionFailure ModeFailure EffectsSEVCLASSCauses/ Mechanismsof FailureOCCCurrent Design ControlsDETRPNRecommended ActionsResponsibility &Target CompletionDateActions TakenSevOccDetRPNAction ResultsInk Stylus
Act as a cap to keep the inkfrom dryingAccidentally dry in thepenInk gums the whole thingup and requiresmeticulous cleaning6Designed overclearance2Acts as a buffer between the material and thequick-drying ink inside the pen448Lets ink flow out of the pen at acontrolled rateFlow unevenlyFlow unevenly6Designed overclearance2Small rotating ball made of brass, steel ortungsten carbide to disperse ink448Clogged / BoundballpointFlow unevenly6Clogged / Boundballpoint2Reliability testing448Ballpoint OversizedFlow unevenly6Ballpoint Oversized2Pre-production validation448Ballpoint UndersizedFlow unevenly6Ballpoint Undersized2Pre-production validation448Contamination / CorrosionFlow unevenly6Contamination Corrosion2Reliability testing448Bent / WarpedFlow unevenly6Bent / Warped2Material Selection to reduce potential, andprocess controls448
Ink
Viscosity too thin6Wrong ingredient(s) forapplication2Materials Testing448Viscosity too thick6Wrong ingredient(s) forapplication2Materials Testing448
Ingredient: Vehicle
Acts as fluid to transportpigmentsand coloringWrong formulation forwriting substrateSlow to dry6Wrong ingredient(s) forapplication2Pre-production validation, reliability testing448
Ingredient: Coloring
Makes writing darker andclearer.Color Missing6Wrong ingredient(s) forapplication2Pre-production validation, reliability testing448 \\vboxsrv\conversion_tmp\scratch4506\101149285.xls.ms_officePage 2 of 3

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