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Om Manual for 500 Mw Gen-bhel

Om Manual for 500 Mw Gen-bhel

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Published by: navneetrai8 on Jun 22, 2012
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07/16/2013

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HARIDWARBHARAT HEAVY ELECTRICALS LIMITEDHeavy Electrical Equipment Plant
OPERATION & MAINTENANCE
MANUAL
FOR
500 MW TURBOGENERATOR
WITHWATER COOLED STATOR WINDING &DIRECT HYDROGEN COOLED ROTOR WINDING
Project :
MEJIA TPS
S
tage
-2
Unit
-
1&
2(
500 MW
)
Customer :
DVC
BHEL Order no : 1055
5
 A129011055
6
 A12901
 
BHEL,Haridwar  
Turbogenerators
General
Table of Contents
2.0-0010-10555/10609E
Cover Sheet
0.0-0000
GENERAL
Table of Contents . . . . . . . . . . . . . . . . . .
2.0-0010
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.0-0030
Notes on the Use of the Manual . . . . . . . . .
2.0-0040
Operation Beyond Contract Commitment . .
2.0-0050
Safe Disposal of Turbogenerator Items
2.0-0200
DESCRIPTIONBrief Description
Rating Plate Data . . . . . . . . . . . . . . . . . . .
2.1-1002
Generator Cross Section . . . . . . . . . . . .
2.1-1050
Generator Outline Diagram . . . . . . . . . .
2.1-1056
Exciter Outline Diagram . . . . . . . . . . . . .
2.1-1058
Design and Cooling System . . . . . . . . .
2.1-1100
Generator Cooling Gas Circuit . . . . . . .
2.1-1150
Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1-1210
Stator Winding . . . . . . . . . . . . . . . . . . . . .
2.1-1230
Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1-1300
Hydrogen Cooler . . . . . . . . . . . . . . . . . . .
2.1-1440
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1-1450
Shaft Seals . . . . . . . . . . . . . . . . . . . . . . . .
2.1-1460
Oil Supply for Bearings and Shaft Seals . .
2.1-1510
Seal Oil System (Simplified Diagram)
2.1-1511
Gas System . . . . . . . . . . . . . . . . . . . . . . .
2.1-1520
Gas System (Simplified Diagram) . . . .
2.1-1521
Primary Water System . . . . . . . . . . . . . .
2.1-1530
Primary Water System (Simplified Diagram) .
2.1-1531
Technical Data
General and Electrical Data . . . . . . . . .
2.1-1810
Mechanical Data . . . . . . . . . . . . . . . . . .
2.1-1820
Seal Oil System . . . . . . . . . . . . . . . . . . .
2.1-1825
Gas System . . . . . . . . . . . . . . . . . . . . . . .
2.1-1826
Primary Water System . . . . . . . . . . . . . .
2.1-1827
Waste Gas System . . . . . . . . . . . . . . . .
2.1-1828
Excitation System . . . . . . . . . . . . . . . . . .
2.1-1829
Cooler Data . . . . . . . . . . . . . . . . . . . . . . .
2.1-1830
Reactive Capability Curve . . . . . . . . . . .
2.1-1850
Load Characteristic of pilot exciter . . .
2.1-1860
Gas Specification . . . . . . . . . . . . . . . . . .
2.1-1883
Primary Water Specification . . . . . . . . .
2.1-1885
Specification for Ion Exchange Resins
2.1-1887
 Additive Specification for Alkalizer Unit
2.1-1888
Stator
Stator Frame . . . . . . . . . . . . . . . . . . . . . .
2.1-2100
Stator End Shields . . . . . . . . . . . . . . . . .
2.1-2150
Generator Terminal Box . . . . . . . . . . . .
2.1-2170
Hydraulic Testing and Anchoring of Stator 
2.1-2190
 Anchoring of Generator on Foundation
2.1-2191
Stator Core . . . . . . . . . . . . . . . . . . . . . . . .
2.1-2200
Mounting of Stator Core in Stator Frame
2.1-2201
Spring Support of Stator Core . . . . . . . .
2.1-2220
Stator Winding . . . . . . . . . . . . . . . . . . . . .
2.1-2300
Connection Diagram of Stator Winding
2.1-2301
Stator Slot . . . . . . . . . . . . . . . . . . . . . . . . .
2.1-2303
Transposition of Stator Bars . . . . . . . . .
2.1-2305
Micalastic High Voltage Insulation . . . .
2.1-2320
Construction of High Voltage Insulation
2.1-2321
Corona Protection . . . . . . . . . . . . . . . . . .
2.1-2330
Coil and End Winding Support System
2.1-2340
Stator End Winding. . . . . . . . . . . . . . . . .
2.1-2341
Electrical Connection of Bars, Water Supplyand Phase Connectors . . .
2.1-2350
Electrical Bar Connections and Water Supply
2.1-2351
Terminal Bushings. . . . . . . . . . . . . . . . .
2.1-2370
PW Connection for Terminal Bushings andPhase Connectors . . . . . . . . . .
2.1-2371
Cooling of Terminal Bushings . . . . . . .
2.1-2372
Components for Water Cooling of Stator Winding . . . . . . . . . . . . . . . . . .
2.1-2380
Grounding of Stator Cooling Water Manifold . .
2.1-2389
Rotor
Rotor Shaft . . . . . . . . . . . . . . . . . . . . . . . .
2.1-3000
Cooing of Rotor Winding . . . . . . . . . . . .
2.1-3100
Cooling Scheme of Rotor Winding . . . .
2.1-3101
Rotor Winding. . . . . . . . . . . . . . . . . . . . . .
2.1-3300
Rotor Slot . . . . . . . . . . . . . . . . . . . . . . . . .
2.1-3301
Rotor End Winding . . . . . . . . . . . . . . . . .
2.1-3310
Rotor Retaining Ring . . . . . . . . . . . . . . .
2.1-3350
Rotor Field Connections . . . . . . . . . . . .
2.1-3370
Electrical and Mechanical Connection of EECoupling . . . . . . . . . . . . . . . . .
2.1-3373
Rotor Fan . . . . . . . . . . . . . . . . . . . . . . . . .
2.1-3600
Cooler
Hydrogen Cooler (Description) . . . . . . .
2.1-4000
Hydrogen Cooler (Drawing) . . . . . . . . .
2.1-4001
Generator Bearings
Generator Bearing (Description) . . . . .
2.1-5000
Generator Bearing (Drawing) . . . . . . . .
2.1-5001
Measurement of Bearing Temperature
2.1-5003
Generator Bearing Insulation . . . . . . . .
2.1-5005
 
2.0-0010-10555/20609E
Shaft Seal
Shaft Seal . . . . . . . . . . . . . . . . . . . . . . . . .
2.1-6000
Shaft Seal (Drawing) . . . . . . . . . . . . . . .
2.1-6001
Seal Oil System
Seal Oil System . . . . . . . . . . . . . . . . . . .
2.1-7100
Differential pressure Valve A . . . . . . . . .
2.1-7101
Differential Pressure Valve C . . . . . . . .
2.1-7103
Pressure Equalizing Control Valve. . .
2.1-7104
Seal Oil System Schematic Diagram .
2.1-7111
List of Valves for Seal Oil System. . . .
2.1-7112
Bearing Vapour Exhauster. . . . . . . . . . .
2.1-7120
Seal Oil Pumps. . . . . . . . . . . . . . . . . . . .
2.1-7123
Seal Oil Cooler and Seal Oil Filter. . . .
2.1-7130
Seal oil Cooler (Drawing) . . . . . . . . . . .
2.1-7131
Seal Oil Filter (Drawing) . . . . . . . . . . . .
2.1-7132
Differential Pressure Meter Syste. . . .
2.1-7150
Gas System
Gas System. . . . . . . . . . . . . . . . . . . . . . .
2.1-7200
Gas System Schematic Diagram. . . .
2.1-7211
List of Valve for Gas System. . . . . . . . .
2.1-7212
CO2 Vaporiser. . . . . . . . . . . . . . . . . . . .
2.1-7230
Gas Dryer (Refrigeration type) . . . . . .
2.1-7270
Primary Water System
Primary Water System. . . . . . . . . . . . . .
2.1-7300
Primary Water System Schematic Diagram. .
2.1-7311
List of Valves for Primary Water System
2.1-7312
Primary Water Pumps. . . . . . . . . . . . . .
2.1-7320
Primary Water Cooler. . . . . . . . . . . . . . .
2.1-7330
Primary Water Treatment System. . . .
2.1-7340
 Alkalizer Unit for Primary Water Circuit
2.1-7341
Primary Water Filters. . . . . . . . . . . . . . .
2.1-7343
Primary Water Main Filter. . . . . . . . . . . .
2.1-7344
Primary Water Fine Filter. . . . . . . . . . . .
2.1-7345
Protective Screens at Primary Water Inletand Outlet. . . . . . . . . . . . . . . . .
2.1-7349
Automatic Controls
Coolant Temperature Control. . . . . . . .
2.1-8010
Protective Devices
Safety Equipment for Hydrogen Operation. .
2.1-8310
Waste Gas System. . . . . . . . . . . . . . . . .
2.1-8311
List of Valves for Waste Gas System .
2.1-8312
Generator Waste Fluid System . . . . . .
2.1-8315
Generator Mechanical Equipment Protection.
2.1-8320
Tripping Scheme for Generator MechanicalEquipment Protection
2.1-8321
Generator Mechanical Equipment Protection .
2.1-8323
Generator Electrical Protection. . . . . . .
2.1-8330
Tripping Scheme for Generator ElectricalProtection . . . . . . . . . . . . .
2.1-8331
Rotor Grounding System . . . . . . . . . . .
2.1-8350
 Arrangement of Brush Holders for Rotor Grounding System. . . . . . . . .
2.1-8351
Measuring Devices and SupervisoryEquipment
Introduction. . . . . . . . . . . . . . . . . . . . . . . .
2.1-8400
Temperature Transducers. . . . . . . . . . .
2.1-8410
Supervision of Generator. . . . . . . . . . . .
2.1-8420
Generator measuring points. . . . . . . . .
2.1-8422
Supervision of Bearings. . . . . . . . . . . . .
2.1-8440
Supervision of Seal Oil System. . . . . .
2.1-8450
Supervision of Gas System. . . . . . . . .
2.1-8460
Supervision of Primary Water System
2.1-8470
Supervision of Exciter. . . . . . . . . . . . . .
2.1-8490
Exciter Measuring Points. . . . . . . . . . .
2.1-8491
Excitation System
Exciter . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1-9100
Basic Arrangement of Brushless ExcitationSystem. . . . . . . . . . . . . . .
2.1-9101
Rectifier Wheels. . . . . . . . . . . . . . . . . . .
2.1-9102
Rectifier Wheels and Coupling. . . . . .
2.1-9103
Permanent-Magnet Pilot Exciter Rotor & Fan
2.1-9104
Exciter Cross Section. . . . . . . . . . . . . .
2.1-9110
Exciter Cooling Air Circuit. . . . . . . . . . .
2.1-9120
Stroboscope for Fuse Monitoring . . . .
2.1-9140
Exciter Drying . . . . . . . . . . . . . . . . . . . . .
2.1-9150
Ground Fault Detection System for Exciter Field Circuit. . . . . . . . . . . . .
2.1-9180
 Arrangement of Bursh Holders for GroundFault Detection System . .
2.1-9181
Brush Holders for Ground Fault DetectionSystem. . . . . . . . . . . . . .
2.1-9182
Operation
Operating and Setting Values-General
2.3-4000
Gas Quantities. . . . . . . . . . . . . . . . . . . .
2.3-4010
Measuring Point List of Generator . . .
2.3-4030
Running Routine-General. . . . . . . . . .
2.3-4100
Operating Log-Generator Supervision
2.3-4120
Operating Log-Seal Oil System . . . . .
2.3-4150
Operating Log-Gas System . . . . . . . .
2.3-4160
Operating Log-Primary Water System
2.3-4170
Operating Log-Exciter Supervision . .
2.3-4190
Start-up
Preparations for Starting-Introduction
2.3-5000
Hints for Cooler Operation. . . . . . . . . .
2.3-5003
Filling and Initial Operation of Air Side SealOil Circuit. . . . . . . . . . . . . . . . .
2.3-5110

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