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Supply Chain Asia
July/August 2009
infrastructure update
 
14
supply chain – strateGy
Post-recessionsupply chains –
 opportunity and challengefor design makeover
Tom Craig
, president o LTD Management,says on the path out o recession, companieswould do well to start taking the business osupply chain management seriously
S
upply chain management is a complexresponsibility. There are supply chainswithin supply chains. Supply chains arenot linear rom one customer to one supplier. They involve multiple customers and multiplesuppliers each o whom has a supply chain. This complexity is compounded by thepresence o three dierent supply chains —product, inormation and nancial.Despite the scope and complexity,supply chain management is oten not a vitalpart or many companies. It is viewed more interms o costs, such as reight. Supply chainexecutives are not presidents o retailers,wholesalers or manuacturers. Supplychain departments are oten positionedsomewhere lower down in an organisation. The impact to companies o theirtreatment o supply chain managementhas handicapped their eectiveness andresulted in:1) Wasted capital and resources2) Increased costs to perorm activities andtransactions3) Lost customer sales and poor customerservice4) Sacriced competitive advantageSupply chain management’s biggest challengeand obstacle is internal and begins with thecompany o which it is a part. The reasons orthe situation are numerous and include:
Companies are dominated by a ocuson traditional corporate unctions —manuacturing, accounting/nancial andsales
Supply chain management is not viewedas a core competency. It is viewed as acost centre
Organisations are built rom the insideout. Despite the attention to customers,companies are not designed romcustomers and markets back into therm so as to best serve them. Firms arenot truly customer-centric
Supply chain management is a horizontalprocess that runs across the organisationand outside the organisation to includesuppliers, logistics service providers,and customers. Companies, though,are vertical. Processes, products andinormation do not low smoothlyacross the vertical barriers created byorganisation silos.
Accounting has its roots inmanuacturing when companies were
 
July/August 2009
Supply Chain Asia
infrastructure update
 
15
supply chain – strateGy
sales, are not reported on any nancialstatement.
Companies recognise global complexityo their business but do not include itsimpact on overall perormance and donot include supply chain managementin their strategy.
Channels o distribution are dominatedby large corporations. Each large rmhas dierent requirements becauseo each one’s internal supply chainrestrictions. The dierence in size andthe dierences among irms inhibitreal collaboration and the ability tostreamline and improve supply chainmanagement. Instead, accommodatingto each customer’s demands is howsupply chain management is perormed. The rms do not ask the large customerswhy they do what they do; nor are theyproactive to initiate and collaboratewith other approaches that could helpcustomers. Instead, company practicesare orce-itted to accommodate thevarious customer specications.
Company metrics are not cross-company.Instead they are more unctional to selectareas and are tangential to supply chainmanagement.
Supply chain management evolved rombeing trac to distribution to logistics tosupply chain management. Companiesailed to recognise the evolution and themeaning o this change. The above is why much o a rm’s supplychain management is cobbled togetherand contributes to company diculties inaddition to those caused by the severity o the economy.As a result, programmes, such as lean donot properly address international supplychains and sourcing, and long lead-timesand waste created with inventory and time.Lean, instead, is essentially used or thedomestic side o the company. It is not totallyappreciated that oshore procurement andits cycle times can create signicant issuesor orecasting accuracy, and or good salesand operations planning.Oten, one supply chain approach isused or all products, markets and customerswithout segmentation or dierentiation orrisk, complexity, velocity, time and servicerequirements beyond those demandedby each customer, revenue, and proitcontribution. Warehouse networks are notregularly analysed as to costs, service andlow, even though customers, products,suppliers and business demands change. The locations have been static while businesshas been dynamic as to customer andsupplier locations, products and order anddelivery requirements. This conundrum applies to companiesregardless o size, regardless o industryand regardless o what country in whichthe businesses are located. It is especiallydicult or small-medium rms. These rmsight a competitive battle against largecompanies who have leverage and resourceadvantages. Less-than-needed supply chainmanagement only compounds the problemsor these small-medium companies.Companies are in a survival mode tryingto deal with and get through the globaleconomic crisis and the credit collapse.As rms work through the diculties, willchange come or those companies thathave not properly perormed supply chainmanagement? There will be change becausemany irms will not make it through the
Organisations arenot going to evolve intohorizontal entities withhorizontal processes. Theywill remain vertical withthe obvious implicationso authority. Accountingstandards are rules thatwill not be updated quicklyto reect the realities oglobal business. Whilethere may not be changesto these, companiesneed to recognise thelimitations they impose onsupply chain managementperormance.
vertically integrated and labour costswere large and when variable costs-and ixed costs-control dominatedattention. Nowadays, with supplierslocated around the country and aroundthe world, outsourcing, product liemanagement and cycle times areimportant. Accounting does notadequately address supply chainmanagement. Freight and warehousecosts are reported monthly on the protand loss statements. Inventory is viewedas an asset and is reported annually onthe balance sheet. This is what is reportedto shareholders and stakeholders.Customer service, including lost salesand lost opportunities with discount
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