Process for WIP Sr.No. 1 2 3 4 Sr.No.

1 2 3 4 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Pre-requisites WIP accounting Class Transaction Reason Sub Inventory defination Define Picking rule Resp. Core Team Core Team Core Team Core Team Resp. R&E, Materials, Finance, Planning R&E MFG Engg. MFG Engg. Planning Planning Costing MFG Engg. PPC MFG MFG MFG MFG Stores Stores Stores Stores MFG MFG / Stores MFG

Process/Activity Item Definition & Item attributes updations Bills defination Routing Attaching 'Operation Sequence Nos.' to BOM Supply Type Discrete job definition Assign Acounting Class for Discrete job Completion Sub Inventory Job Release Discrete Job Pick List report generation Print out (2 copies) of Pick list report Component Pick Release Note down Move order no.of Pick Slip on Pick List Report Transact Move Order from source Sub Inventory to Supply Sub Inventory WIP Material Transactions for Bulk Items Note Down Issued Qty.on Pick List Report Physical Issue of Material to concerned as per Pick List Report Return one Copy of Pick List duly Signed by Shop/Assembly Personnel. Repeat step 16 to 21 for shortages, if any. Making Move transactions In case of Reject, following options are available : a) Reject intraoperation stage b) Rework operations 25 c) Non Standard discrete Job 26 Completetion Transaction for Job orders 27 Wait for 10 minutes for system processing and close the discrete Job.

MFG QA QA

26 Completetion Transaction for Job orders 27 Wait for 10 minutes for system processing.of Pick Slip on Pick List Report 13 Transact Move Order from source Sub Inventory to Supply Sub Inventory 14 Move The Job into Queue of an Outside Processing Operation in move Transaction.assigning the Sourcing rule to Inventory. Assign OSP Item(Parent) to Resource Define OSP department. 17 Autocreate the Blanket release for Blanket Aggreement. . Prepare & Appove Blanket Purchase Order for the Item 1 2 3 4 Sr. In India Local Purchasing : 15 Submitting Concurrent request for "Requisition Import" process. 25 Move the Material upto TO Move of Last Operation.selecting Supplier.selecting Import resource as "WIP".No. Work In Process 24 System automatically Load the material in the Queue of Next Operation.Process for Outside Processing (OSP) Sr 1 2 3 4 6 7 8 Pre-requisites: (Mfg) Parent Item Defination as OSP Define OSP Resource Select Charge type as "PO Move" for the Resource. Process/Activity Bills of Material & Work in Process 1 Attaching 'Operation Sequence Nos. 23 Wait 10 minutes for system processing from Purchasing to WIP. 20 Receipt of Sent Material 21 Inspection of Received Material. 18 Approval of Blanket Release from Autocreation. Define Sourcing Rule.' to BOM 2 Supply Type 4 Define OSP WIP accounting Class 5 Discrete job definition 6 Assign Acounting Class for Discrete job 7 Completion Sub Inventory 8 Job Release 9 Discrete Job Pick List report generation 10 Print out (2 copies) of Pick list report 11 Component Pick Release 12 Note down Move order no. 16 Review the Approved Requisition. 19 Approval of 57F4 Dispatch Challan for that material which is to be sent for OSP. Set Outside processing Parameter-Requisition creation time as " At operation"in WIP Parameter Pre-requisites: (Purchasing) Prepare Quotation for the Item. Define OSP Operation.Assign Resource to dept. Assign the Item in Approved Supplier List attching the Quotation to list. 22 Inventory & sending the received to Shop floor.assigning OSP resource to Operation.

28 29 Close the Discrete Job. View the Discrete job Value Report. .

MFG Engg. MFG Engg. Planning Core Team Planning Costing MFG Engg. Core Team Purchasing Purchasing Purchasing Purchasing Purchasing Purchasing Purchasing Purchasing Module Bills of Material Bills of Material Work In Process Work In Process Work In Process Work In Process Work In Process Work In Process Work In Process Work In Process Work In Process Inventory Work In Process Purchasing Purchasing Purchasing Purchasing Purchasing Purchasing Purchasing Purchasing System Admin Work In Process Work In Process Work In Process Work In Process Resp. Planning Bills of Material Bills of Material Bills of Material Set-Up-WIP MFG Engg. MFG Engg. Finance.ng (OSP) Module Inventory Resp R&E. PPC MFG MFG MFG MFG Stores MFG Purchasing Purchasing Purchasing Purchasing Stores Purchasing QA Stores Purchasing System Admin MFG QA - . Materials.

Work In Process Work In Process QA .

50.600.674.03 MFGD SUBCON Purchase 1 GPSP 20 Resource 68_SF_0012 Main Job NEW_OSP_TEST_1 REQ # 310700889 PO # 310700036 Release 310700092 61 GRR # 310702445 FORM # 822 Z:\Oracle Implementation\Scripts and Programs\Average_rate OSP-SF .00.50.STOCKS Item 600.00.674.674.50 .00 600.00.

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