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Rating eason) Speed First Critical Speed Second Critical Speed Inlet Steam Pressure Inlet Steam Temperature Max. inlet steam pressure permitted Max. inlet steam temp. permitted No. of Stages Governor Type & Model & Hydraulic. Gearbox make Type & Ratio Lube oil & Manufacturer Pre start Check: Ensure the availability of water in cooling tower sump & condition of its Fans a nd pumps. Ensure the condition of CEP & water level in hot well. Ensure the quantity of lube oil in main oil tank & the condition of AOP, MOP and EOP. Check the availability of instruments & ensure all instruments are in good condi tion. Ensure turbine inlet steam valve in closed position. Ensure the running condition of Barring gear. Ensure the running condition of Vapour exhaust fan, oil Centrifuge machine. Ensure all valves are in good condition. : Flender. : Double Helical & 3.83: 1 : Turbinol 46 & BP : 19 : Woodward 505E Electrical : 5743 rpm. : 2361 rpm. : 4850 rpm. : 84 Kg/Cm2 : 5100 C : 87 Kg/Cm2 : 5200 C : Hang Zhou Steam Turbine Co., L : EHNK 50/71/32 : 17.0 MW (Season) : 22.0 MW (Off S
AOP & Barring gear is in running condition. casing @ 50 C per minute and continue this process to 3800 C.5 ATA steam line in open position.. Open all drain valves from turbine. . Check for any leakage from lube oil pipelines. Line up Starting ejector and pull vacuum (-0. Procedure -Hot start: ed as hot If Turbine has been shut down for less than 24 hours is consider start up. Start the heater & centrifuge machine and increase the temperature to 450 C. At this juncture check vibration level.400oC)& wait for 30 minutes at 1000 rpm.. Synchronize TG set with grid and close all drain valves completely. Ensure MCW pump. Line up main ejector and then stop starting ejector. Run CEP & maintain hot well 50%. Temperature of the bearings.5 ATA isolation valve should be closed & its drain valve should be in open position. Also check their differenti al pressures across filters.QC NRV & 2.9 Kg/Cm2) Ensure the overhead oil tank is overflowing and closed the initial filling valve . Lube oil & Control oil pressure. HP & LP extractions. Procedure -Cold start: as cold If Turbine has been shut down for more than 24 hrs is considered Start up. Start cooling water pumps (ACW). Run the barring gear continuously. Give start command for turbine rolling after raise the steam pressure and temper ature(75 kg/cm2. Open the overhead oil tank initial filling valve for filling the oil in over hea d tank. Again give command to increase the speed thereafter turbine will run in its rate d speed and throttle all drain valves. Ensure all drain valves in 2. Start MCW pump & Tower fan and check their running condition Warm up the turbine inlet steam lines. inlet steam line. Start AOP and check lube oil & control oil pressure. Start Jacking oil pump and check oil pressure.
9 Kg/Cm2). Enable of HP & LP extractions: Turbine load should be maintained above 12 MW Open drain valves in 8 ATA & 2. Slowly open QC NRV. At thi s juncture check vibration level. Give start command for turbine rolling & wait for 20 minutes at 1000 rpm. Lube oil & Contro l oil pressure.5 ATA steam line in open position. oil Centrifuge machine. Warm up the turbine inlet steam lines.234 Kg/cm2 (approx. Open 6” drain valve ( 4 thread of spindle opening) Ensure PRDS isolation & control valve of 2. Synchronize TG set with grid and close all drain valves completely.000 Kg/cm2 Ensure the set point in display is 1.000 Kg/cm2 Press SCROLL DOWN Arrow Display : Press YES Display : @ Ext Input 0. Temperature of the bearings.) Set Pt 1. inlet steam line. Again give command to increase the speed thereafter turbine will run in its rate d speed and throttle all drain valves.Ensure turbine inlet steam valve in closed position. Line up main ejector and then stop starting ejector.234 Kg/cm2 Extr Active / Enabled @ Ext Input 0. QC NRV & 2. Press ACTR in Governor panel Display : th @ HP Valve Dmd 40 % LP Valve Dmd 100 % Ensure the LP Valve Dmd in display is 100 % & Cross check wi Actuator Press EXT/ADM in Governor panel Display : @ Ext Input 0. Line up Starting ejector and pull vacuum (-0. Ensure all drain valves in 2.5 ATA isolation valve should be closed & its drain valve should be in open position. Open all drain valves from turbine. casing @ 50 C per minute and continue this process to 3800 C. Run CEP & maintain hot well 50%.5 ATA in closed position. Ensure the running condition of Vapour exhaust fan.5 ATA steam line.234 Kg/cm2 Extr Active / Not in Ctrl . HP & LP extractions.
@ HP Valve Dmd 40 % LP Valve Dmd (Vary from 100 – 0 Ensure complete removal of condensate & steam flow through 6” drain valve. This will close ESV. Press EXT/ADM in Governor panel Display : @ Ext Input 1. Shut down to cold: Reduce power generation Disable HP & LP extractions and close QC NRV.328 Kg/cm2 (approx.Press ACTR Display : %) % & Ensure the LP Valve Dmd in display is reducing from 100 to 0 Cross check with Actuator also. Open isolation valve slowly. For Disabling the LP extraction following procedures has to be followed.000 Kg/cm2 by pressing ADJ Down Arrow Press SCROLL DOWN Arrow Display : Press NO Display : Press ACTR Display : %) 00% & Ensure the LP Valve Dmd in display is increasing from 0 to 1 Cross check with Actuator also. .) / Not in Ctrl Extr Active Close QC NRV manually Close LP isolation valve. Close all drain valves in extraction steam lines after complete removal of conde nsate. to 1.824 Kg/cm2 (approx.) Set Pt 1.5MW.824 Kg/cm2 (approx) Extr Active / Disabled @ Ext Input 0. Disable of HP & LP extractions: HP Extraction Control Valve will automatically disable if load reduced less than 10. Ensure the extraction steam pressure & flow then slowly close 6” drain valve compl etely. @ HP Valve Dmd 40 % LP Valve Dmd (Vary from 2 – 100 @ Ext Input 0. Bring down to minimum load and tri p the turbine manually. Open all drain valves.540 Kg/cm2 Reduce the Set Pt.
Start barring gear when turbine speed came to zero. change over the valve and clean the filter. Ensure all the parameters are within the limit. Kill the vacuum and stop CEP. This will close ESV. Cooling Water – Check cooling water pressure at condenser inlet & outlet and oil c ooler inlet & outlet.Daily: Shaft position indicator – Compare actual value with reference value given in test report. Centrifuge – Run centrifuge machine once in a day for 4 hours. Shut down to Hot: Reduce power generation Disable HP & LP extractions and close QC NRV. (If boiler is not running. MOP / AOP must run continuously till steam temperature at turbine inlet fall dow n to 500 C. Stop MOP / AOP when steam temperature at turbine inlet fall down to 500 C and st op vapour exhaust fan.(Check JOP is running) Kill the vacuum and stop CEP. Oil Cooler – Check inlet & outlet temperature of oil and never exceed oil outlet t emperature to 450 C. Start barring gear when turbine speed came to zero. .(Check JOP is running). Oil filter – Check for its differential pressure across the filter. Temperature measuring Devices – Note down the temperature readings for every hour in a log book till the turbine come to cold state. Maintenance Schedule . Stop MCW pump & Cooling tower fan and run ACW pump. Vibration – Check vibration values for turbine front & rear.) MOP / AOP must run continuously.Note down the pressure readings for every hour in a log book till the turbine come to cold state. Stop MCW pump & Cooling tower fan and run ACW pump till lube oil temperature com e to 350 C. Oil level – Check oil level in main oil tank as well as in over head oil tank. Open all drain valves. Pressure measuring Devices . Stop GVC air blower. MOP/AOP – Check the running performance of pump. gearbox and generator . Bring down to minimum load and tri p the turbine manually. If differentia l pressure exceeds 0.8 Kg/Cm2.
Check spring supports of steam lines. Both CEP to be overhauled. Change main ejector & put running ejector to standby. Valve actuator to be checked for proper functioning. Check control valve spindles for smooth operation. temperature of the steam inlet and outlet. Check & clean the dust in centrifuge machine.Monthly: Change oil cooler & clean the stand by. AOP & EOP to be overhauled. Check for any steam. Check the quality of turbine lube oil. water & oil leakages if any and note it down. Clean suction strainers of CEP. Axial Displacement – Check axial displacement of the turbine & note it down in a l og book. Oil tank and its pipelines to be cleaned & fixed. Lube oil cooler tubes to be cleaned & hydro test to be completed. Oil centrifuge machine to be overhauled. Check the availability of EOP. . Check the quantity of lube oil & top up details to be recorded separately. Maintenance Schedule .. MOP. Rectify the p roblem if possible. Turbine lube oil quality to be checked & maintain a separate record. Check for any gland leakages from CEP and attend immediately if it occurs. Maintenance Schedule . Open or close ESV by means of starting device. Clean lube oil filter & control oil filter. Maintenance Schedule – at shut down: Test emergency trip gear for proper functioning. Condenser tubes to be cleaned. Also note it down in a log book. Condenser – Check condenser vacuum.Weekly: Change CEP once in a week.
Turbine rotor to be rotated for 1800 once in every day during idle condition.0microns 10 Generator Vibration HH 305.0 Kg/Cm2 12 Control oil pressure 4.0 Kg/Cm2 13 Turbine inlet steam pressure HH 91. Gear box pinion and gear inspection and Checking the backlash ESV steam strainer Checking Lube oil tank inlet filter to be cleaned. HP and LP Valve calibration.0Kg/Cm2 15 .0microns 11 Lube oil pressure LL 1.6 mm 8 Turbine Vibration HH 83. TURBINE TRIP SETTINGS S.0microns 9 Gearbox Vibration HH 83.0.0Kg/Cm2 14 Turbine inlet steam pressure LL 60.No Description Values 1 Turbine Front Bearing Temperature HH 1200 C 2 Turbine Rear Bearing Temperature HH 1200 C 3 Pinion Front Bearing Temperature HH 1100 C 4 Pinion Rear Bearing Temperature HH 1100 C 5 Gear Front Bearing Temperature HH 1100 C 6 Gear Rear Bearing Temperature HH 1100 C 7 Axial Displacement HH +/.
35Kg/Cm2 18 Turbine exhaust steam(to condenser) temperature HH 1300 C 19 Hot well level HH 90.Turbine inlet steam temperature HH 5500 C 16 Turbine inlet steam temperature LL 3800 C 17 Condenser Vacuum LL -0.0 % 20 Turbine mechanical lever Trip 2 nos. 21 Turbine Emergency stop push button 2 Nos. 22 Turbine Over speed 6250 rpm 23 Generator front bearing temperature HH 900 C 24 Generator Rear bearing temperature HH 900 C 25 Generator winding temperature HH 1200 C .
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