CebeX® 100

Effects of overdosing Drastic overdosing of Cebex 100 increases expansion and may cause frothing.

Additional information
Fosroc manufactures a wide range of products specifically designed reinforced for the repair and refurbishment concrete. This includes repair of damaged mortars, fluid

Storage
Shelf life Cebex 100 has a shelf life of 6 months if kept in a dry store in its original packing. High temperature and humidity storage may reduce this period.

microconcretes, chemical resistant epoxy mortars in addition to comprehensive package of protective coatings. In addition, a wide range of complementary products are available. This includes joint sealants, waterproofing membranes, grouts and anchors and specialised flooring materials. *Separate data sheets are available on these products.

Precautions
Health and Safety instructions Cebex 100 is of low hazard. Contact with the skin and eyes, or inhalation of dust should be avoided. Suitable protective clothing, gloves eye!face protection and dust mask should be worn. In case of contact with skin, it shall be washed with clean water. In case of contact with eyes, it shall be rinsed immediately with plenty of water and medical attention shall be sought immediately.

Cebe:x® 100

r"""" ""MtJ\ ~~·~C "r;:a""n:m;~:':"":1 f t··~~II1"~r",\L.·F\,li:"Y "
;'\1, tJ;W,II;":"d~.

® Denotes the trademark of Fosroc International
Important
to its standard give Is accurate

Limited

note :
are guaranteed against defective materials and manufacture specification and are sold subject or information it may terms and conditions and correct, whether by it. of sale, copies of which may be obtained on request. Whilst control over where ariSing from the recommendation

Fosroc products

Fosroc endeavours or how its products use of its products

to ensure that any advice, recommendation are applied,
I

it cannot, because it has no direct or continuous accept any liability either directly
.

or indirectly

or not in accordance

with any advice, specification,

Fosroc Chemicals (India) Pvt. Ltd. Head Office
111/3, Hafeeza Chamber II Floor, K H Aoad, PBNo, 2744. Bangalore 560027

or information telephone

given

fax ++91 80-22233474

e-mail india@fosroc,com

++91 80-22240018/120

www.fosroc.com Regional Offices Bangalore
Shankar House, IV Floor 1 & 18, AMV Extension Bangalore 560080 Ph:080-2361 3161/2361 2004 Fax: 080-2361 7454 email: Bangalore@fosroc.com

Mumbal
208/209, Persepolis Sector 17, Vashi Navi Mumbal400 703 Ph:022-27896412114 Fax: 022 - 2789 6413 email:Mumbal@fosroc.com

Deihl
First floor,1/2 East Patel Nagar Opp: Vivek Cinema, Main Patel Ad New Oelhi 110008 Ph:011-25884903/4 Fax: 011-25884422 email:Delhi@fosroc.com

Kolkata
30/B Jodhpur Park Ground Floor Kolkata 700 068 Ph: 03324725482 Fax: 033-2472 9921 email:Kolkata@fosroc.com

-Ahmedabad: (079) 26762799 -Ankleshwar :(02646) 220704/224687 - Bhubaneshwar: (0674) 2521176 _ Chennai (044) 24899949/24853383 _Chandigarh : (0172) 2639360 _ Cochin : (0484) 2356668 -Coimbatore: (0422) 2472966 _Goa: (0832) 2542465 -Guwahati (0361) 2548793 -Hyderabad: (040) 27662324/27662425 _ Hubli (0836) 3402597 .Indore: (0731) 504339/5061477 _ Jaipur: (0141) 2235349 _ Lucknow:(0522) 22239044 • Nagercoil (04652) 2224849 Mangalore: (0824) 22272234. Visakhapatnam: (0891) 2564850 INDIA/2004/0305/E

to obtain the most recent issue.in Page 2 of 2 OIl . MSDS available on demand or on BASF construction chemicals web site. For specific storage advice please consult BASF's Technical Services Department. Thane Belapur Road. as the conditions of use and the competence of any labour involved in the application are beyond our control. it is the user's responsibility. Do not reuse containers for storage of consumable item. no. for 2-3 days by water ponding and then with a uniform coat of MASTERKURE181. Packaging FLOWCABLE 50 is available in 5 kg and 250 gm sachet. Disclaimer Whilst any information contained herein is true. for additional information contact your local BASF representative.a·BASF The Chemical Company Curing Cure the exposed grout as soon as the grout reaches touch hard state.400 613 India Tel: +91 2227619992/3. Reseal containers after use. Fax: +91 22276. ·Cleaning Clean tools and equipment with water before the grout hardens. seek immediate medical attention. During the winter months when temperatures may fall to bellow 10°C. Note All BASF Technical Data Sheets are updated on regular basis. Failure to comply with the recommended storage conditions may result in premature deterioration of the product or packaging. it is recommended that Rapid Hardening Portland cement should be used in grouts for filling the ducts of post-tensioned concrete members. TDS Ref. Keep away from children and animals. If accidentally ingested. out of direct sunlight and protect from extremes of temperature. Compatibility with Cements FLOWCABLE 50 is compatible with most types of Portland cements including Rapid Hardening Portland cement. does not constitute supervisory responsibility. our representatives or distributors. Navi Mumbai . accurate and represents our best knowledge and experience. For further information refer to the material safety data sheet.19242 e-mail: basfcc@vsnl. Field . care should be taken during use and storage to avoid contact with eyes. skin and foodstuffs (which can also be tainted with vapour until product fully cured or dried).netWWWlbasf~cC. no warranty is given or implied with any recommendations made by us. Safety precautions As with all chemical products. Dosage FLOWCABLE 50 is used at the rate of 500gm per 100kg cement. Turbhe. : Flcxxx50/06/0209 BASF Construction Chemicals (India) Private Limited C-68. Treat splashes to eyes and skin immediately. Storage and Shelf life Store under cover. In tropical climates the product must be stored in an air-conditioned environment. MIDC.services where provided.co. mouth. Shelf life is 6 months when stored as above.

Remove all loose materials.6 Specification clause The plasticising. Add the required quantity of water from the remaining 20 % until the desired consistency is achieved. or oils. a chloride & iron free. improves strength II!III Improved pumping III Easy to use packing Most economical to use III Compatible with wide range of chemical & mineral admixtures III Effective with even Rapid hardening portland cement and most types of portland cement T. III BS 8110 Part 1. and the pump should be capable of giving a continuous flow of grout to the injection equipment. section 8. Place from one side only.The Chemical Company FLOWCABLE™ 50 Plasticised expanding admixture for cement slurry and grout 1.18mm BS sieve before reaching the pump. : Brown/grey freeflowingpowder :<0. provide air-relief openings entrapment of air.YQlcal Properties Aspect Chlorideion content Dosage Compressive strengthat 7 days VolumeExpansion 100kg 500gms Not morethan 50 litres 100kg 100kg 500gms Not morethan 54 litres Surface Preparation All areas to be grouted must be clean and free of oil. to avoid All metal components to be in contact with grout must be free of rust. Placing Cable Duct: Grouts for ducts of post-tensioned concrete members should be passed through a 1.of 12 hours before placement of grout.3 MPa(Cement andgrout') s : up to 4% (Neatcementgrout') : up to 2% (Cement andgrout') s 'Propertiesof mix as suggestedin directions use for Standards -. FIP RILEM Joint committee on grouting Report.4. Remove excess water from holes and voids just before grout placement. cementitious additive. Where required.18mm mesh sieve) FLOWCABLE0: 5 Water: Description FLOWCABLE 50 is a powder additive which when mixed with cementitious system imparts shrinkage compensation and high flowability. Place the mixed grout into pouring hopper of the formwork within 15 minutes after mixing. paint. Then add FLOWCABLE 50 and sand (if any is being used). Neat cement grout: OrdinaryPortlandcement: FLOWCABLE0: 5 Water: 2.Concrete .2 MPa(Neatcementgrout') : 24. Uses Cable duct grouting Cavity filling Filling gaps between precast elements Repairing honeycombs by pressure grouting II Site batched repair/reprofiling mortars II Filling up the plumbing & electric chases Advantages Based on gaseous expansion system compensates shrinkage in plastic stage it self II Plasticising action . Cement sand grout OrdinaryPortlandcement: Sharp graded sand (passing 1. pumpability to the mix. and continue mixing a further 2 minutes or until complete dispersion of the FLOWCABLE50 is achieved. grease.9.reduces water demand. All concrete to come in contact with the grout must be thoroughly saturated with clean water for a minimum .2% : 500gm/1OOkg cement : 29. It produces controlled expansion and minimises water demand. Directions for use Recommended grout specifications for grouting ducts of post-tensioned concrete members: Page 1 of 2 Adding Value to.5% by weight of cement. dirt and contaminants. Bed grouting: Placing should be without until completion. mix thoroughly until the cement has been completely dispersed. The grout additive shall provide gaseous expansion up to 4% in plastic stage when added at a dosage of 0. expanding grout additive shall be FLOWCABLE 50. Mixing First take approximately 80% of the water in the mixer and then the Portland cement.

but care should again be taken not to overwork the surface. corrosion deposits or algae. with the machine in operation. Mixing in a suitably sized drum using an approved spiral paddle attached to an approved slow speed (400/500 rpm) heavy-duty drill is an acceptable alternative. Clean the surface and remove any dust. up to 3 mm thickness. If mixing small quantities by hand. Renderoc FC should be volume-batched. anti-dusting. potable water into the mixer and. add one full 20 kg bag of Renderoc FC and mix continuously' for 3 to 5 minutes until fully homogeneous. a small amount of water may be flicked on to the surface of the Renderoc FC with a pa. Application Apply the mixed Renderoc FC to the prepared substrate. All prepared areas should be thoroughly soaked with clean water immediately prior to the application of Renderoc FC. Mixing -large volumes For larger volumes. Oil and grease deposits should be removed by steam cleaning.quantities (up to 5 kg) can be mixed ~itable using a mixing drum or bucket. Note: In all cases Renderoc FC powder must be added to the water. and an unsightly finish may result. Thecleaned areas should be blown clean with oil-free compressed air before continuing. Greater quantities should be Finishing Renderoc FC is finished by striking off with a straight edge and closing with a steel or plastic float. Curing Curing is not generally required. under extreme conditions . Cured material can only be removed by mechanical means. Water addition may vary slightly according to both the ambient temperature and the desired consistency of the mix.high temperatures and drying winds .it may be prudent to use Nitobond AR*f as a curing agent. If a very smooth finish is required. Small . . Add 3 volumes of the Renderoc FC powder (loose-filled to excess and struck off level with the top of the measuring container) to one volume of potable water. by steel trowel. It should be applied with the minimum of working and be allowed to partly set before finally trowelling to a smooth finish. ~ixing .int brush prior to final trowelling.small quantities E. paint. !'nixed using a forced-action mixer. unsound material.6 litres of Nitobond SBR to the gauging water until the desired consistency is achieved. Renderoc repair mortars require no additional preparation prior to the appucanon of Renderoc FC. grease. oil.Renderoc® Instructions for use Preparation Fe For additional properties.:areshould be taken to ensure that Renderoc FC is thoroughly ~ixed.0 litres of cool. Nitobond AR does not require mechanical removal prior to overcoating. Any residual surface water should be removed prior to commencement. detergent scrubbing or the use of a proprietary degreaser. Roughen the surface to remove any laitence and expose the fine aggregate by light scabbling or grit-blasting. but it should not exceed 6.0 litres Cleaning Renderoc FC should be removed from tools. This should be mixed vigorously until fully homogeneous. Damp sponges or plastic floats may be used to achieve a desired surface texture. or enhanced performance add 0. place 6. equipment and mixers with clean water immediately after use. Do not proceed with the application when rainfall is imminent unless in a sheltered or protected situation. Note that water can be drawn to the surface if 'overworking' with the float occurs. The effectiveness of decontamination should then be assessed by a pull-off test. plaster. However.

surfaces of the equipment which will come into direct contact with the material itself.0 m2 at 3 mm thick (approx. and in direct sunlight. an AutoCAD facility and dedicated specification assistance in locations all over the world. If any doubts arise concerning temperature or substrate conditions. iii Try to avoid application during the hottest times of the day. unless in a sheltered or protected situation. It is also able to offer on-site technical assistance. dependent on ambient conditions. unopened bags or packs.0 litres/bag) 6 to 8 m2 per litre of Renderoc FC will be wholly 20 kg bags 25 and 200 litre drums 1 and 5 litre packs dependent upon the general substrate condition. the following guidelines are adopted as good working practice: Store unmixed materials in a cool (preferably temperature controlled) environment. 12. Limitations • • • • Renderoc FC should not be used when the temperature is below SoC and falling. avoiding exposure to direct sunlight. plant and labour available to ensure that application is a continuous process. Supply RenderocFC Nitobond SBR NitobondAR Coverage and yield RenderocFC NitobondAR Note: Actual coverage 4. It is recommended. that site trials over a typical area are carried out to determine actual usage. Fosroc recommend the use of the Dekguard range of protective. therefore. consult the local Fosroc office. Technical support Fosroc offers a comprehensive technical support service to specifiers. . iv Make sufficient material.Renderoc® Fe Estimating Overcoating with protective/decorative finishes Renderoc FC may be overcoated with a protective /decorative coating after about 48 hours. anti-carbonation coatings. for temperatures above 35°C. ii Keep equipment cool. High temperature working It is suggested that. Storage Shelf life All products have a shelf life of 12 months if kept in a dry store in the original. If stored at high temperatures and/or high humidity conditions the shelf life may be considerably reduced to 4 to 6 months. Do not proceed with the application when rainfall is imminent . It is especially important to keep cool those Storage conditions Store in dry conditions in the original. unopened bags or packs @ 25°C. end users and contractors. The product should not be exposed to moving water during application or prior to initial set. These products provide a decorative and uniform appearance as well as protecting parts of the structure which have not been repaired and might otherwise be at risk from the environment. arranging shade protection if necessary.

Reseal containers after use. For further information refer to the material safety data sheet. Repairs may be camouflaged if required by covering surface with cement powder before full cure is affected.: Ccr2200i/05/1206 BASF Construction Chemicals (India) Private Limited C-68. mouth. does not constitute supervisory responsibility. to obtain the most recent issue. it may be necessary to build up in layers. as the conditions of use and the competence of any labour involved in the application are beyond our control. 6kg units Equipment care Clean with CLEANING SOLVENT NO. seek immediate medical attention.5mm thickness on fair-faced concrete surface considering wastages. Keep away from children and animals. MSDS available on demand or on BASF construction chemicals web site. no. Failure to comply with the recommended storage conditions may result in premature deterioration of the product or packaging. Thane Belapur Road. o TDS Ref. although at low temperatures cure is retarded.2 immediately after use. no warranty is given or implied with any recommendations made by us. MIDC.co. Shelf life is 12 months when stored as above.net www. Coverage A 6 kg unit of CONCRESIVE 2200i will yield 3. out of direct sunlight and protect from extremes of temperature. skin and foodstuffs (which can also be tainted with vapour until product fully cured or dried).400 613 India Tel: +91 222761999213.in Page2of2 . Turbhe. it is the user's responsibility. Storage and Shelf life Store under cover. Safety precautions As with all chemical products.basf-cc. Where a very deep recess is to be filled. Field services where provided. Working temperature: CONCRESIVE 2200i will cure at temperatures as low as O°C. Disclaimer Whilst any information contained herein is true. And is sufficient for 2 m2 area at average 1. Treat splashes toeyes and skin immediately. for additional information contact your local BASF representative. Navi Mumbai . NO. Note All BASF Technical Data Sheets are updated on regular basis.2. o Packaging CONCRESIVE 2200i is available in consisting of Base. Fax: +91 2227619242 e-mail: basfcc@vsnl. Hardener & Fillers. accurate and represents our best knowledge and experience.24 Iitres of mixed material. In tropical climates the product must be stored in an air-conditioned environment. For specific storage advice please consult BASF's Technical Services Department. If accidentally ingested. our representatives or distributors. Do not reuse containers for storage of consumable item.The Chemical Company . care should be taken during use and storage to avoid contact with eyes.

where subsequent coatings are to be applied. This will also enhance other performance properties. It is suitable for application in the range 0 to 3 mm. it is important to produce a dust-free surface upon which to apply the coating.L pinhole Single component polymer modified cementitious filler Uses Renderoc FC is designed for application .9T'''_"'"C .J~~ hi ~r1.curing not necessary High performance . cementitious mortar. Test method Coefficient expansion Working life (Approx. mj"r]iJ\frH:'R CON" . up to 3 mm depth Fairing coat. However. Properties The following results were obtained at a liquid:powder ratio of 0.excellent bond to the substrate Description Renderoc FC is supplied as a ready to use blend of dry powders which requires only the site addition of clean water to produce a highly consistent cementitious mortar. Time saving . Renderoc FC exhibits excellent thermal compatibility with concrete. under Certificate No. Standards Renderoc compliance FC has been approved by the British Board of imperfections in concrete and masonry surfaces. Design criteria Advantages • • • Cost effective . and is fully compatible with other Renderoc*t mortars and Dekguard*t protective coatings. from a feather-edge up to 3 mm thickness.. Typical Application of Rende~ocF. and can be used in the following situations: • • • Filling pinholes prior to overcoating General reprofiling over large areas. Anti-dusting properties may be imparted upon the mix by the addition of Nitobond SBR*t to the gauging water.. but should not be viewed as mandatory for every application.no independent primer necessary Renderoc FC is designed for vertical and overhead use in filling voids up to a depth of 3 mm. 98/3461. polymer modified. The material shall be capable of use without the need for an independent primer or curing system.j ¥f constructive solutions Renderoc® Fe / f.) Setting time (BS 5075) Fresh ~et density Compressive strength @28days Note: of thermal Typical result @20°C 7 to 12 x 10-s/oC 45 mins 60 mins 2000 kg/m3 20 N/mm2 20 mins 45 mins @35°C Working life and setting time will vary dependent on ambient and substrate temperatures. SpeCification to minor The filler for minor surface imperfections (up to 3 mm depth) shall be Renderoc FC . in association with other Renderoc mortars Agrement. It can also be used to render over large areas.a single component.3:1 by weight or 1:3 by volume.

complying with BS: 8110 Part 1-1985. products. The material is a combination of a plasticising agent and a gas producing expansion medium. Fosroc offers technical support service to specifiers. thus making placement or injection of the grout easy. Applications Properties for cementitious grouts where a are ratio and positive expansions Chloride content Compressive strength Nil as per BS:5075 The plasticising action of Cebex 100 allows reduction of the water cement ratios of cementitious grouts whilst maintaining flow properties. a plasticised expanding grout admixture is supplied as a powder. No metallic iron content to. Cebex 100 may be used. as well as on-site technical assistance in locations all over the country. In addition. Technical support Fosroc offers a comprehensive range of high performance. Cebex 100 is compatible with all types of portland cement. duct grouting.4.Cebex® 100 .6. in mixes containing certain other Fosroc admixtures. An unrestrained expansion of up to 4% is typical. Fosroc shall be contacted for further information. Expansion Characteristics Setting Times Cebex 100 does not significantly. non-shrink infilling and jointing. • • • • Heduced water/cement ratio mixes in the grout mix ensures low permeability and long term durability in service. without the use of chlorides.9. a a ~ . This gives improvement in strength and long term durability when cured under restraint.2 hours. Section 8. The controlled positive expansion in unset grouts incorporating Cebex 100 overcomes plastic Standards compliance Cebex 100 is a suitable pressure grouting admixture settlement when measured in accordance with ASTM C827. Gives grout high fluidity with low water/cement ratio. Composition allows high early strength development in grouts. alter the setting times of cement based grouts.c CD o . Time for expansion 15 mintues . include bed grouting. Temperatures above 20°C may slightly reduce these times. high quality concrete repair and construction end-users and contractors. The expansive medium counteracts the natural settlement and plastic shrinkage of the grout and aids stability and cohesion. The plastisicing agent allows the use of a reduced water/ cement ratio with consequent increased strengths and Compatibility durability. Description Cebex 100. Plasticised expanding grout admixture constructive solutions Uses Cebex 100 is an admixture reduced water/cement required. corrode and cause staining or deterioration due to rust expansion in the grout. Advantages • Gaseous expansion system compensates in properly for plastic designed shrinkage and settlement cementitious grout.

sound. The grout admixture shall provide an expansion of up to 4% in the plastic grout. expanding powder admixture. The cement (and sand if required) shall be slowly added to Cebex 100. It is essential that machine mixing capacity and labour availability grouting operation to be carried out continuously. The selected water content should be accurately measured into the mixer. Yield 36 litres 57 Iitres 100 20-221itres 225 g 22-24 litres 225 g Note: For grout. any exposed areas which are not to be cut back should be thoroughly cured by means of water application. handled and mixed strictly in accordance with the manufacturer's instructions. and then pre-wetted. Application instructions Mixing For best results a mechanically powered grout mixer must be used. concure* curing membrane or wet hessian. making sure that a smooth even consistency is obtained. This may require the use of a holding tank with provision for gentle agitation to maintain fluidity.mixing to gain the full benefit of the expansion process. Cured material should be removed mechanically or with Reebaklens. For quantities upto 50kg. a slow speed drill fitted with a hig shear paddle is suitable. Dosage OPC Concreting Sand 50kg 50kg 50 kg Water Cebex Approx. The grout shall be placed within 20 minutes Of. Estimating Packaging Cebex 100 is supplied in 225 g packs. The grout admixture must be iron-free and chloride-free and shall be added to the cement grout in the proportion of 225g per 50kg of cement. incorporating Cebex 100 manufactured by Fosroc and applied strictly in accordance with the manufacturer's technical datasheet. 4 x 225 g units of Cebex 100 per 100 kg of cement. based grout incorporating a specification All grouting (specify details and areas of application) must be carried out with a cement plasticised. Large quantities will require a is adequate to enable the high volume drum mixer. Supplier specification All g~outing (specify details and areas of application) must be carried out using a cement based grout. multi purpose cleaning agent. Limitations Cebex 100 is incompatible with High Alumina Cement. The grout admixture must be stored. Usual placing or pumping procedures shall be adopted ensuring a continuous operation. Mixing shall be continued for 5 minutes. The unrestrained surface area of the grout must be kept to a minimum. I . shall be used. by means of a gaseous system. Cleaning Grouts mixed with Cebex 100 should be removed from tools and equipment with clean water immediately after use.CebeX® 100 Specification Performance clauses Application It shall be ensured that areas to be grouted are clean. Curing On completion of the grouting operation. mortar or concrete mixes with an aggregate! cement ratio more than 1.

Drilling injection holes Injection holes of 8 . Application instructions Description Nitofill EPLV is a two part system comprising of liquid base and hardener. It can also be used for grouting base plates with very narrow gaps ( <10mm). .can be injected intofine cavities and narrow gaps. The epoxy resin shall havesufficiently low viscosity ( 150-300 cps) to ensure easy injection into cracks and voids. most chemicals. Advantages • • • • • • Low viscosity . strength exceeding 15N/mm2and flexural strength exceeding 50N/mm2. fats. Excellent adhesive strength . Fosroc shall be contacted for specific data. The mixed epoxy shall have a pot life exceeding 30 minutes @ 30°C. z . Fosroc shall be contacted when exposure to solvent or concentrated chemicals is anticipated. as well as on-site technical assistance in locations all over the country.Nitofill® EPLV Low viscous epoxy injection resin grout Uses Nitofill EPLV is used for injecting into cracks. high quality concrete repair and construction products. The same operation shall be carried out for the next nipple. tensile. The cracks shall also be sealed with this product.performs even under heavy loads and stresses. Properties The following results are typical for the hardened grout at 300C. fresh and sea water. Fixing Nipples 55 60 minutes @ 200C 30 minutes @ 300C Suitable injection nipples of GI/PVC shall be fixed in these holes using an epoxy sealing putty.25mm to 9mm. handling and placement of the grout must be in strict accordance with the manufacturer's instructions. Injection shall be carried out till it flows from the adjacent nipple and then stopped. honeycombs and cavities in concrete structures. end. constructive solutions Exotherm All epoxy products will develop a temperature rise on mixing.10mm dia shall be drilled at fixed intervals along the crack length or in a grid pattern incase of grouting of voids in concrete. In addition. Its extent will be a function of the volume to surface ratio.easy to mix and handle Non shrink . The holes shall be cleanedto remove all dust and loose material by blowing compressed air. laitence. Technical support Fosroc offers a comprehensive range of high performance. the ambient temperature as well as the mass and thermal conductivity of the surrounding materials. The epoxy injection grout shall develop a compressive strength exceeding 60N/mm2 @ 7days. mild acids and alkaliS. The storage.Goodbondingwith substrate Two part system . grease and other deposits. Density (kg/m3) Compressive strength (N/mm2) 8S6319 Part 2 Tensile strength (N/mm2) 8S6319 Part 7 (7 days) Flexural strength (N/mm2) 8S6319 Part 4 (7 days) Pot life Chemical resistance 1D 45 1100 3D 60 18 7D 70 Surface preparation The area to be injected shall be cleaned to remove all loose material. Injection of resin The two components of Nitofill EPLV injection grout shall be individually stirred and then mixed and injected into the nipples through a suitable injection pump exerting a a uniform pressure. Fosroc offers technical support service to specifiers.complete filling of voids and cracks Chemical resistant .users and contractors. grease. High mechanical strength . ~ LU Nitofill EPLV is resistant to oil. cracks and voids ranging from 0. It is designed for injecting into narrow gaps. Supplier specification All epoxy injection must be carried out using Nitofill EPLV manufactured by Fosroc and used in accordance with the manufacturer's datasheet.can be used' in aggressive environments. Specification clauses Performance specification All epoxy injection must be carried out with a two component low viscous epoxyresinsystem.

Incase of contact with eyes.com Mumbal 208/209. Visakhapatnam: (0891) 2564850 INDIN2004/00444/A . Should accidental skin contact occur.· Whilst It may control over where arising from the recommendation or Information to Its standard terms and conditions and correct.40018/120 www.Ahmedabad : (079) 26762799 . followed by soap and water.Vomiting should not be induced. Ltd. Cleaning All tools and equipment should be cleaned immedi ately after use with Nitoflor Sol. Chennai (044) 24899949/24853383 . Bangalore 560027 or information telephone given ++91 80·222. or indirectly Fosroc Chemicals (India) Pvt.. RMV Extension Bangalore 560 080 Ph:080-2361 3161/2361 2004 Fax: 080-2361 7454 email: Bangalore@fosroc. polyester resin based mortar for rapid presetting of steel shims to level or for direct bedding of small base plates.curing compounds. admixtures. gloves and eye/face protection is recommended. epoxy grout. Use of suitable protective clothing.Goa: (0832) 2542465 .Guwahati (0361) 2548793 . Mangalore: (0824) 22272234.1/2 East Patel Nagar Opp: Vlvek Cinema.Ankleshwar :(02846) 220704/224687. 2744. flooring systems and repair mortars.Nitofill® EPLV After all the holes are completed. fax ++91 80·22233474 e-mail india@fosroc. Separate datasheets are available on these products. Precautions Health and Safety instructions Nitofill EPLV epoxy grout . IV Floor 1 & 18.Chandlgarh : (0172) 2639360 • Cochin : (0484) 2356668 . Contact with skin and eyes and inhalation otvapour shall be avoided. Flash point: 33°C ® Denotes the trademark of Fosroc International Limited Important note : Fosroc products are guaranteed Fosroc endeavours give is accurate or how its products use of its products against defective materials and manufacture specification and are sold subject on request. Vashi Navl Mumbai 400 703 Ph:022-27896412/14 Fax: 022 . it shall be removed immediately with a resin removing cream. Hubli (0836) 3402597 -Indore: (0731) 504339/5061477 • Jalpur: (0141) 2235349 • Lucknow:(0522) 22239044 • Nagercoil (04652) 2224849. Additional information The Fosroc range of associated products includes high strength cementitious. Fire Nitoflor Sol is flammable. For details.contains resins which may cause sensitisation by skin contact. Head Office 111/3. Main Patel Rd New Delhi 110 008 Ph:011-25884903/4 Fax: 011· 25884422 emall:Delhi@fosroc. Fosroc shall be contacted. Barrier creams provide additional skin protection. Resin Anchoring systems for same day anchoring of bolts in drilled holes in concrete or rock. Note: For grouting under base plates with very narrow gaps. can be resorted to.com Regional Offices Bangalore Shankar House. Estimating Packaging Nitofill EPLV: 1 litre pack Storage Shelf life 12 months in unopened container under normal warehouse condition. K H Road.2789 6413 emall:Mumbal@fosroc. Hafeeza Chamber II Floor. Persepolis Sector 17.Coimbatore: (0422) 2472966 . the nipples are removed next day and the holes shall be sealed with a high strength mortar. copies of which may be obtained to ensure that any advice.. either injection grouting or normal grouting by pouring. recommendation are applied.Hyderabad: (040) 27662324/27662425. Bhubaneshwar: (0674) 2521176. whether by it. release agents. viz.com Deihl First floor . In the event of fire. because it has no direct or continuous any liability either directly or not in accordance with any advlce.com Kolkata . Also available a range of products tor use in construction. immediate rinsing with plenty of clean water is suggested and medical attention shall be sought immediately .com . Solvent should not be used. PBNo. Spillages should be absorbed with sand or sawdust and disposed in accordance with local regulations.com of sale. specification. use of fire extinguishers like Carbon dioxide or foam is suggested.fosroc. accept it cannot. 30/B Jodhpur Park Ground Floor Kolkata 700068 Ph: 033 2472 5482 Fax: 033-2472 9921 emall:Kolkata@fosroc.

Turbhe. When the resin starts issuing out of the next port/nipple. loss and wastage. Cleaning: Clean tools and equipment first with rags. to obtain the most recent issue. For specific storage advice please consult BASF's Technical Services Department.net WWW. Mixing Being a small pack. Packaging Available in 1 & 4 litre packs Storage and Shelf life Store under cover. : Ccrx1315/03/0307 Chemicals (India) Private Limited C-68. Keep away from children and animals. drill holes to reach the location of void and fix nipples.basf-cc. stone facade etc. In tropical climates the product must be stored in an air-conditioned environment. Do not reuse containers for storage of consumable item. After maintaining the pressure for 1to 5 minutes to allow for total penetration. out of direct sunlight and protect from extremes of temperature. it is the user's responsibility. then wipe off using a suitable solvent such as CLEANING SOLVENT NO. 24 hours after the injection remove all the nipples or ports and fill in the resulting cavities with CONCRESIVE2200i. At least 2 holes should be drilled to grout each void. Equipment Injection: Hand operated cartridge-type gun or air operated (pressure pot type) injection equipment. Failure to comply with the recommended storage conditions may result in:premature deterioration of the product or packaging. mouth. Shelf life is 12 months when stored as above.400 613 India Tel: +91 2227619992/3. fix injection nipples into the pre-drilled holes on the plate and seal all the gaps around the plate using CONCRESIVE2200i. Treat splashes to eyes and skin immediately. close the port and then disconnect the pump. Note All BASF Technical Data Sheets are updated on regular basis. absorption of the substrate. our representatives or distributors. Mix the entire contents of both Base and Hardener containers to avoid batching errors. for additional information contact your local BASF representative. Continue the process until all the ports or nipples are similarly injected. care should be taken during use and storage to avoid contact with eyes. Navi Mumbai . does not constitute supervisory responsibility. close it and continue injection until the pressure can be maintained. Inject into the crack or joint starting from the widest part if it is a horizontal surface or from the lowest point if it is a vertical surface.. MIDC. Disclaimer Whilst any information contained herein is true. air operated injection equipment or hand operated cartridge gun depending on the location & size of the crack. . Fax: +91 2227619242 e-mail: ba§fcc@Ysnl. Coverage' The quantity of CONCRESIVE 1315 required is dependent on the total volume of the void to be grouted. TDS Ref. accurate and represents our best knowledge and experience. skin and foodstuffs (which can also be tainted with vapour until product fully cured or dried).2. Thane Belapur Road. Inject in each port or nipple (keeping all others closed except the next immediate one). Scrape out the resin left over after 2-3 hours. no warranty is given or implied with any recommendations made by us. To fill voids behind tiles.The Chemical Company Other applications: For epoxy plate bonding. Reseal containers after use. as the conditions of use and the competence of any labour involved in the application are beyond our control. Safety precautions As with all chemical products. No. Placing Place the mixed resin system into cracks or joints on horizontal surfaces by ponding (gravity grouting) or injection and on vertical or overhead surfaces by injection. To grout by injection use a low pressure. If accidentally ingested.in Page 2 of 3 BASF Construction . hand mixing is possible. For further information refer to the material safety data sheet. To grout by gravity build a bund on either side of the crack and pond the mixed CONCRESIVE 1315. seek immediate medical attention.co. Field services where provided. MSDS available on demand or on BASF construction chemicals web site.

co. Navi Mumbai . MIDC.net www. Fax: +91 2227619242 e-mail: basfcc@Ysnl. No.basf-cc.in Page30f3 . : Ccrx1315/03/0307 BASF Construction Chemicals (India) Private Limited C-68.The Chemical Company TDS Ref. Thane 8elapur Road.400 613 India Tel: +91 2227619992/3. Turbhe.

remove the contaminated layer. Directions for use Injection can be effected through ports that are glued over the crack opening or through nipples fixed in holes drilled on the crack. The frequency of ports or the nipples depends on the crack severity and the nature of the structure but with maximum centre -to-centre distance of 1000mm. Cracks or. Resistance to temperatures. Applications include: • • • • Cold joints concrete. Ensure the holes are vacuumed before fixing nipples. between subsequent pours of Standards CONCRESIVE 1315 meets requirements of ASTM C881 .O. Unfilled voids behind tiles. Gap behind the steel plate for epoxy plate bonding. curing membrane and other : such contaminants or if necessary. low viscosity epoxy resin based crack injection resin system. If the crack runs through the section of more than 500mm thick structural elements. which are threatening the structural integrity or water tightness.1 mm t010 mm wide cracks. Pre proportioned to give consistent performance. low viscosity resin system having viscosity less than 350 cps at ambient temperatures. Vacuum free from dust. Class B &C.effective penetration of even 0. with long mixed pot life designed for sealing cracks in concrete and restoring its structural integrity. FullChemical Cure Page 1 of3 Adding Value to Concrete . stone facades. free from dust. 2 cm on either side of the crack or joint.05Kg/litre :77:23 : 270±50cpsat25°C : 50 Minutes 25°C at : 30 Minutes 40°C at : 6% Hours 25°C at : 65 MPaat 24 Hours : 70 MPaat 7 Days : 45 MPaat 24 Hours : 55 MPaat 7 Days : 18 MPaat7 Days : 18 MPaat 7 Days : Passes : < 1. High HOT helps sustaining repair effectiveness even at high service temperature. Type 1 & 4. Uses CONCRESIVE 1315 is recommended for grouting of 0. The product shall exceed 55 MPa in flexural strength at 7 days and shall exceed 15 MPa in slant sheer bond strength.byweight Viscosity .The Chemical Company CONCRESIVE@ 1315 Low viscosity epoxy resin with long pot life for crack injection Description CONCRESIVE 1315 is a two-component. The injection resin shall be high strength and shall develop compressive strength in excess of 55 MPa at 1 day & 65 MPa at 7 days. Surface Preparation Correct and high quality preparation is critical for optimum performance. Grade 1. Advantages • • • II Excellent integrity bond strength restores structural High elastic modulus ensures effective transfer of stresses at bond interface Low viscosity . Class B & C Specification Clause The two-component epoxy injection resin shall be CONCRESIVE 1315.Part3) Tensile Strength (ASTM 0638) SlantShear BondStrength (ASTM C882) Shrinkage. (ASTM C881) : Paleyellowliquid : 1. The product shall have minimum pot life of 30 minutes at ambient temperatures. The injection resin shall comply with ASTM C881 . The injection resin must have pass rating for shrinkage test as per ASTM C881 and shall be impermeable. cold Joints: Clean the concrete surface. ports / nipples may be required on both the faces of the elements. Seal the whole length of crack opening using CONCRESIVE2200i Stabilised cracks in structural elements. 50mm deep holes at predetermined locations. Use CONCRESIVE 2200i to glue the ports on cracks or fIX the nipples in holes. PotLife Tackfreetime Compressive Strength (ASTM C579) Flexural Strength (BS 6319. creep even at high service • • • Typical properties Aspect Mixdensity Mixing Ratio. Use pneumatic drills underwater. drill 10mm diameter. The intervals at whiCh the ports or nipples are fixed depend on the severity and extent of crack and the type of structure. Type 1 & 4. If using nipples for injection.C. Grade 1.1 mm cracks Long pot life enables single line pumping. fungus.5% : 7 Days 25°C at V. cold joints and other such undesirable voids in structural elements.

avoid inhalation of dust and contact with skin and eyes. Main Patel Rd New Deihl 110 008 Ph:Ol1·25884903I4 Fax: 011· 25884422 email:Delhi@fosroc.Chandigarh: (0172) 2639360 • Gochin : (0484) 2356668 . 2744. During use. fax ++91 80·22233474 e-mail india@fosroc.com . In case of contact with skin.com ++91 80-222400181120 www. Hafeeza Chamber II Floor. Hubli (0836) 3402597 .com Deihl First floor. Nitobond products. In case of contact with eyes. because it has no direct or continuous any liability either directly use of its products whether or not in accordance with any advice. accept give Is accurate and correct.Renderoc® Precautions Health and safety • Fe Additional Information Fosroc manufactures products which include : • • • • skin waterproofing membranes & waterstops joint sealants & filler boards cementitious & epoxy grouts speclallsed flooring materials offers a comprehensive designed for the package of repair and 'Systematic a wide range of complementary Renderoc FC contains cement powders which. Persepolis Sector 17. Bangalore 560027 or Information telephone given by it.com Mumbal 208/209. Bhubaneshwar: (0674) 2521176. Mangalore: (0824) 22272234. Ltd. t See separate data sheet Limited ® Denotes the trademark of Fosroc International Important note : Fosroc products are guaranteed Fosroc endeavours or how Its products against defective materials and manufacture and are sold subject It may to Its standard terms and conditions of sale. AR and Nitobond SBR are all non-flammable • • chemical and abrasion resistant coatings For further information on any of the above. Head Office 111/3. speciflc~tion. release alkalis which can be harmful to the skin. K H Road.Goa: (0832) 2542465 .fosroc.do not induce vomiting. when mixed or become damp. The use of barrier creams can provide additional Fosroc additionally products protection. Nitobond AR and Nitobond SBR are slightly alkaline.as below. recommendation are applied. rinse with plenty of clean water. RMV Extension Bangalore 560 080 Ph:080·23613161/23612OO4 Fax: 080·23617454 email: Bangalore@fosroc. Vashi Navl Mumbal400 703 Ph:022·2789 6412114 Fax: 022·27896413 email:Mumbai@fosroc. refer to the appropriate Product Material Safety Data Sheet. eye protection and respiratory protective equipment. then cleanse with soap and water. it cannot. PBNo.Indore: (0731) 504339/5061477 • Jaipur: (0141) 2235349 • Lucknow:(0522) 22239044 • Nagercoll (04652) 2224849.com Regional Offices Bangalore Shankar House. please consult your local Fosroc office .Ankleshwar :(02646) 220704/224687. gloves. seek medical attention immediately .Coimbatore: (0422) 2472966 .Hyderabad: (040) 27662324/27662425.pecification or information or indirectly control over where arising from the recommendation to ensure that any advice.com Kolkata 3018 Jodhpur Park Ground Floor Kolkata 700 068 Ph: 033 2472 5482 Fax: 033·2472 9921 emall:Kolkata@fosroc. Fosroc Chemicals (India) Pvt. If swallowed. Fosroc's Approach' to concrete repair features the following: • • • • hand-placed repair mortars spray grade repair mortars fluid micro-concretes chemically resistant epoxy mortars anti-carbonation/anti-chloride protective coatings Rre Renderoc FC. Whilst s. Wear suitable protective clothing. IV Floor 1 & 18. For further information.Ahmedabad: (079) 26762799 . Chennal (044) 24899949/24853383 . rinse immediately with plenty of clean water and seek medical advice. specifically refurbishment of damaged concrete. copies of which may be obtained on request.Guwahati (0361) 2548793 . Visakhapatnam: (0891) 2564850 INDIN2004/0424/B .l/2 East Patel Nagar Opp: VlVek Cinema.

! 1 ! I !: i ! : I I • Shut on end of the tie rod hole with the above mix using trowel and hold it for two minutes for setting. ! 1 1 • ~ • Break both the ends of PVC pipe provided in the pier-cap at least by 50mm to ensure .. concrete surface is exposed using chisel and hammer. I I I: !: ! I iI i • Use PPE such as hard helmet. ! ! • • Take a fresh mix of 'RederocPlug' prepared as described above and shut the filled tie rod hole using trowel and hold it two minutes for setting.'.! r---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -------------------------------------------~ :. I • • Do the same for other tie rod holes. !I I I! I I ( • Take this mix and fill it from the other side of tie rod hole by continuous poking using a 12mm dia steel round with bullet end till it is totally filled.01. before climbing up and attending the work. Rub with smooth carborundum / pumice stone if colour matching is desired. Take small amount of 'Renderoc Plug' of FOSROC mix with water in proportion of 3 parts of 'Renderoc Plug' to 1 part of water. I ! ! Work Procedure No i WP MMRP E 13 ::::::::J I 1 WORK METHOD FOR FILLING TIE ROD HOLES I S~~ This methodology is applicable filling for filling of tie rod holes which are left in pier caps for the erection of guideway beams.2010 Page 1 of 1 i : I LARSEN & TOUBRO LIMITED . Take a small amount of 'Grout 214' of SIKA or 'GP2' of FOSROC or 'Masterflow 928T' of BASF and mix it with water at a water-powder ratio less than 0.ECC DIVISION -INFRASTRUCTURE OPERATING COMPANY ~ J ii .. etc. Procedure Provide staging and working platform and tie them to the pier. Water can be reduced further to make the mix in to a stiff consistency which is sufficient to make a sphere by rolling in between fingers. I: i: : I I..16 to make the mix in to a stiff consistency which is sufficient to make a sphere in between fingers. I ! : 1 I ! 1 !. safety belt. Date L Revision No I RO 27. Spray curing compound'Rezicure WP' of SWC on this filled area and leave for 24 hours. Clean the hole by air blowing.

.

.vehicles is restricted..~-~ " .'~~'::...::.24 (For 25kg of powder..":~: maximum of 0. ~ 1__ ::N~~~u:R:~:~T:~~~~:IVIS. •.." . Make the cavity as regular as possible in shape using a suitable method. .~" ___.I Ii !: 1::: . at least on one face where the cavity is bigger. Clean the entire surface by water jet thoroughly. Drill hole at the bottom plane and top plane of cavity at the location where the depth is more. Mix with water at a water-powder ratio of 0. Remove all the crusher sand available by water jet.. ! i i i i! Non-Destructive test: i • • i !." ..''"'~.: • I I I • ~~a.: I Procedure .r----"-------------------------------------------------------------------------"------------------------------------------------------------------------------------------------------------------------"--------------------1 i : I i i Work Procedure No r- I 1 i I I I WP RECTIFICATION MMRP P 12 i I 1 1 I Scope OF CAVITY IN PIER 2A-66 This methodology is applicable filling up the cavity formed in the pier 2A 66 as described in the following steps.Sb ratio.1 . L. After rectification: Take non-destructive test by ultrasonic-pulse velocity test as per IS 13311-Part 1 at the same grid points.". non-shrink cementitious grout material such as 'Grout 214' of SIKA or 'GP2' of FOSROC or 'Masterflow 928T' of BASF.Le. : .•. The drilled holes shall of size suiting the grout pumping machine. . Wear hand gloves and face shield.! ii' ' I : 8 8 8 8 I I 1 i !! i I : 8 I I :. which were taken before rectification. Before providing shuttering around the pier. water :~a~:i~a~~~~_"'ticlaruL'h. a drill hole of 12-25mm dia shall be made in the concrete pier on the other end of above said grout location.. before any rectification work is carried out.: 8 8 1 II.24 water-powder RO Rl R2 Take high strength. Chip-off mechanically all the loose concrete inside the cavity. on both top and bottom planes of cavity on all sides of pier at 300mm spacing. I I I .. ''" .::::::~:Tu~~~:~:::cO:. Provide formwork for the entire pieron all sides made of steel or wood. ! I -.1:: ! : ~er~. .'"'''. Provide PVC/Steel pipes of sufficient dia having a valve to close or open as per the requirements of pumping operations to suit the grout pump requirements.. also all along the on the construction joints. .!ilJ1. • .~I!~~~O O~~~:. ! I 1 • • . I I Before rectification: Take non-destructive test by ultrasonic-pulse velocity test as per IS13311-Part 1 at grid points of 500mm for the entire pier. This drilled hole shall also be provided with a valve to facilitate the pressure built up. ~"~ ..Pa~el j . " ~ 1"'1 eel I of2 Revision No ''' . This shaping of cavity shall be by removing concrete up to its cover zone only . The barricading shall be removed after elapsing time of 120-180 minutes after the complete grouting operation. .Form and Pump method Step 1 • • • The area where the repairing is proposed shall be barricaded and the entry of men other than the repairing crew.~. movement of . Seal the gaps between the pipe and formwork using 'Araldite'. This will ensure ejection of entrapped air and facilitate to inspect the grout reaching to the : 1.16 to 0.

.

.~".c. .2010 OPERATING COMPANY LARSEN & TOUBRO LIMITED .. REZICRETE 21 of SWC or CONCRESIVE1315 of BASF or Nitofill EPLV of FOSROC or equivalent and allowed to dry for at least 30minutes.__"_" "_. .".of this hole.. And then discard the connection with the grouting pump. Leave the pier form and pipes undisturbed at least for 18hours....I I I I . • .1: 1 I. remove. ''' . f ~_~i_~ . when a minimum 120-180minutes of time is elapsed.the nozzles.. ..-----..cm. This shall be done on case-to-case basis at site while injection grouting... Seize the grouting when the chemical is being leaking from the joint around or there is pressure build up on the injecting equipment.---.--------'-'---'-------. on both top and bottom planes of cavity on all accessible sides of pier.~'""'...J " I I ". ensuring that the valve of the top pipe is always open.1.-="*""1 • • I 1"". Block or seal end of the injection nozzle. .. After completion of injection grouting. When it is observed that the grout is flowing uniformly out of the top pipe. The proportioning of two component low viscosity epoxy resin shall be done as per the manufacturer recommendations. Retain the built up pressure for half an hour before the valve of the bottom pipe is put in closed position. .:'1 I ':: 1 I I ! I • • I I I I r:::'""'''.2010 R1 23... Fill the left over drilled holes using 'Grout 214' of SIKA or 'GP2' of FOSROC or 'Masterflow 9281' of BASF at a paste consistency which is just sufficient to fills holes but not flowing._. 2 each to determine their strength on 3.:' i I I! ' I I .. " . . ..__ __ ". After completion of the drilling holes._.. " .~:::~ . • Sealing of nozzles to arrest the movement or possible leaking of chemical grout.00. 7 and 28 days..". Pour shall start from the bottom pipe and shall be inspected at the other end through the hole drilled in the concrete pier._"'__ ~~_e _ _~ _ ...ECC DIVISION -INFRASTRUCTURE .___''' . shall be done using the same chemical grout material viz.1 i :I! • • • • I 1.S:~~:')y . I I Ill.. Drill holes of 10-15mm in diameter at 500mm center-to-center to a depth of 50 to 100mm.-. . Continue grouting. .ECC DIVISION INFRASTRUCTURE OPERATING COMPANY MUMBAI MONORAIL PROJECT Quality Assurance Plan Pier 2A-66 Work Procedure No WP-MMRP-P-12 Mix the water and powder mechanically using a baby mixer or rotating shaft with blades. L~~.. this will ensure the release of any entrapped air due to pump grouting operations."'. After 24hours are lapsed.--'----------------"--'---'-'1 9 • • • • • • • • • • LARSEN & TOUBRO 'LIMITED .02. Continue to grout the chemical one after the other from each nozzle and seal.01. • These holes shall be 'drilled horizontally onthe construction joints.. Stop grouting once the pressure is building up in the pump or flow of grout is seized.-. . • The grouting of chemical shall be done using low pressure (6-10kg /sqcrn) air • • operated injection equipment.. Once the flow of grout is uniform from the other end of hole in the pier.. Cast 100mm cube moulds using the above slurry... .:E:.. • Insert Injection nozzles in to vacuum cleaned holes and seal if required.~.". __ ''''''''''' Revision No Date RO 23. Pour the grout made using mechanically operated pump which can produce a minimum pressure of 4kg/sq..--.. close the valve ... .2010 R2 10._. close the valve of top pipe and continue pump grouting.-. rub the joints using a mechanically operated grinding machine to match the colour and surface levels. the holes shall be vacuum cleaned.03.. Start grouting the next nozzle and continue the above steps. .. I I Step 2 Remove the pipe and formwork after a lapse of 24hours.------..

Sign up to vote on this title
UsefulNot useful