always satisfying …

INTRODUCTION

Vision

A Global Refractories Company

INTRODUCTION

Mission

TRL Krosaki
and

shall be a

high performance

technology driven organization
committed to create value for all its stake holders

INTRODUCTION

TRL Krosaki - a preferred refractory supplier
 Association with Krosaki Harima Corporation, a leading refractories player renowned for quality and cutting-edge technology   Bearing the legacy of TATA Group for over 50 years

Widest product basket with production capacity of 4,89,700 MT per annum considering all the plants at different locations


World’s largest single-location production facility at Belpahar, fully modernized with over 2,45,600 MT per annum capacity

Only refractories company to be associated with three major steel makers in the world, i.e. Nippon Steel, TATA Steel Limited and SAIL
contd…

INTRODUCTION

TRL Krosaki - a preferred refractory supplier
 A dedicated ‘Refractory Engineering and Management Services’ (REMS) division for providing Total Refractory Management and Total Refractory Solution services   Own Captive Mines for Fire Clay and Quartzite

First refractories company to adopt Integrated Management Services; certified to ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007  Extensive marketing network in India and abroad; with a market presence in over 50 countries

Strong IT coverage: all business process integrated with SAP® ERP system

HISTORY

1958 : 1959 : 1971: 1986: 1993: 1994: 1999: 2000: 2003: 2006:

Promoted jointly by Tata Steel and Didier- Werke of Germany Commenced production of Basic, HA and Silica Refractories R & D facility established Re-christened as “Tata Refractories Limited” Established leading market position Commissioned 30,000 MTPA Dolomite plant ISO certification for the whole plant Implementation of ERP Solutions in the company Fortune 500 program for ‘Young TRL – modernization of plant” Integrated Management System certification

2009:
2011: 2012:

Implementation of Theory of Constraints(TOC) – ‘Project Sambhav’
Entered into a Strategic partnership with Krosaki Harima Corporation’ thereby rechristened as “TRL Krosaki Refractories Limited” Comprehensively integrated all business processes with SAP ® ERP solutions

OUR CAPABILITY

Snapshot of our production facilities, mines and R & D setup …

MANUFACTURING PLANTS

Belpahar- Orissa (main works)

- Installed capacity of 245,600 MT per annum

- PRODUCTS: Silica, High Alumina, Basic,
Dolomite, Monolithic and Flow Control refractories

MANUFACTURING PLANTS

Jamshedpur Operation (Jharkhand) India
 Installed capacity : 30,000MT/Annum  PRODUCTS : High Alumina & Silica Monolithics

Karuppur Operation (Tamil Nadu) India
 Installed capacity : 15,000MT/Annum  PRODUCTS : Basic Monolithics

MANUFACTURING PLANTS

Gujarat Operation - India
 Installed capacity : 60,000MT/Annum  PRODUCTS : Bauxite based High Alumina Bricks & Monolithics

Jhansi Operation (Madhya Pradesh) India
 Installed capacity : 18,000MT/Annum  PRODUCTS : High Alumina Bricks & Monolithics

Hyderabad Operation (Andhra Pradesh) India
 Installed capacity : 30,000MT/Annum  PRODUCTS : High Alumina Bricks & Monolithics

MANUFACTURING PLANTS

TRL CHINA
 Installed capacity : 90,000MT/Annum
 PRODUCTS : Magnesia Carbon, Magnesia Chrome and Direct Bonded Refractories

MODERN MANUFACTURING FACILITIES

Silica Tunnel Kiln
- Longest Tunnel Kiln in Asia for

refractory manufacturing (180 m long)

MODERN MANUFACTURING FACILITIES

High Temperature Tunnel Kiln:
(+1850 deg) for firing DBMC Bricks

High capacity Microprocessor-controlled SACMI presses: 7 units installed in Belpahar plant

MODERN MANUFACTURING FACILITIES

New state-of-the-art Monolithics
Plant with pneumatic material lifting facility

FIFO system for managing logistics
of finished products, operated with help of modern equipment

R & D / TESTING FACILITIES

       

X –Ray Diffractometer XRF Creep Testing Machines High Temp lab scale furnaces (+1850 deg) Hot Modulus of Rupture Hot stage Microscope Thermal Conductivity (DIN) Climate chamber

State-of-the-art laboratory accredited by NABL in accordance with the standard ISO/IEO 17025:2005

INTEGRATED MANAGEMENT SYSTEM

Quality warranted with IMS

  

DIN EN ISO 9001:2008 - for Quality standard ISO 14001:2004 – for Environmental standard BS OHSAS 18001:2007 – for Health & Safety standard

PRODUCT RANGE

Basic

Dolomite

Alumina Silicate

Silica

Flow Control

Monolithic

Refractory Engineering

Basic

Fired Magnesia / MgO-Carbon/ AMC / DBMC / Mag-Chrome/ Mag-Al Spinel etc

Flow Control Slide Plate/Nozzles/ Well block/ Seating Products Blocks/DS Lances/ Purging Plug etc

Dolomite

Fired Dolomite/Tampered Dolomite / Dolomite Monolithic

Monolithic Refractories Refractory Engg. & Mgmt.

A wide range of monolithic from conventional/LC/ULCC/Insulating etc Lining Design, TRM Activities etc

Alumino Silicate

Alumina bricks with 30-99% Al2O3 / ASC / Chamotte/Sillimanite/ Andalusite/ Mullite/Bauxite bricks etc

Silica

Fused Silica/Super-duty Silica Brick etc

PRODUCT RANGE

Some of our unique products developed
• Silica bricks and mortars for Coke Oven and Glass Tank Furnaces Silica insulation bricks for Glass industry and BF stoves Fused Silica bricks for Coke Ovens, Glass and Chemical industries • • Blast Furnace & Torpedo Ladle refractories Refractories for cast house (Trough and Taphole )


Castables for Sponge Iron (DRI) Kilns
Full range of refractories for Cement Kilns including Burning Zone, Transition Zone and Tip Casting

Complete range of refractories for Aluminum industry Refractories for CFBC Boilers

• • • •

Mag-Carbon and other special bricks for Ladle, EAF and LD Convertor Basic gunning compounds for EAF, LD convertor etc Dolomite bricks for AOD Convertor and ladle Direct bonded Mag-Chrome bricks for RH Degasser, VOD and Copper applications

• •

Slide gate refractories for multiple heats Refractories for cast house (Trough and Tap-hole )

OUR SERVICES

Refractory Engineering and Management Services (REMS)
 Refractory lining design and material selection based on study of heat-flow and thermo-mechanical characteristics  Optimising products based on equipment design and corrosion-pattern to maximize performance  Turnkey solutions in furnace design, selection and installation of refractories  On-site inventory management and equipment maintenance to reduce specific consumption  Consultancy and expert supervision services

MARKET PRESENCE

TRL Krosaki’s footprint in the Global market…
• Our share in domestic refractory market: 23 % Our share in export market (refractories exported from India): 34 %

TRL KROSAKI – A LEARNING ORGANISATION

J J Irani Centre of Learning, Belpahar: A modern institute with upgraded training facilities: Knowledge Center, Computer Laboratory, Refractory Engineering Workshop, Maintenance Training Center.

Recognized nationally as 2nd best in ‘Innovative Training practices’ by the Indian Society for Training and Development in 2011

Once of the highest rates in industrial training :

more than 10 man-days
per employee per year

ACHIEVEMENTS

 

Indian Ministry of Commerce’s CAPEXIL award for best export house in “Ceramic and Allied Industries”, consecutively last 12 yrs State safety award for best Occupational Health Care company in 95-96, 96-97, 99-00


  

1996: Received ISO 9001 certification for total product range
2002: Golden Peacock award for best Environment Management System 2002: PCRA award for fuel conservation 2005: Recognized for active promotion of TATA Business Excellence Model


  

2006: Green Tech Silver award for Environment Management System
2007 : Golden Peacock award for Innovation 2008: Winner of Silver Medal on TATA Improvement Day 2009: TERI award for Corporate Social Responsibility


2011: Received ‘Special Commendation’ in Golden Peacock award for Environment Management System
2012: Golden Peacock award for Occupational Health and Safety

ACHIEVEMENTS

TRL Krosaki MD receiving the prestigious Golden Peacock Award for Occupational Health and Safety at the 14th World Congress, 2012

ACHIEVEMENTS

TRL Krosaki MD receiving the TERI award for Corporate Social Responsibility from Her Excellency, the President of India Mrs. Pratibha Patil in 2009

Thank you !
visit us at http://www.trlkrosaki.com

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