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3.Lifting Lugs Analysis_SSB

3.Lifting Lugs Analysis_SSB

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Published by: Cambridge Chin Chian Qiao on Jul 28, 2012
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09/06/2014

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F23R-A CILI PADI GAS DEVELOPMENT PROJECT

Purchase Order Number: Purchase Order Title: Supplier Name: Supplier Reference Number: Supplier (Prepared By): Supplier (Checked By): Supplier (Approved By): 4511134403 WILDEN AIR OPERATED DIAPHRAGM PUMP Bumijaya Engineering Sdn Bhd BJE_LLC_30124044 0050 LWS CH LEE A.HARIS Supplier Internal Revision No.: 00

Document Title: Current Revision Issue Date: Project Code F23 Also Covers SDR Codes:

LIFTING LUGS CALCULATION

15/7/2011 P.O. No. 4511134403

Purchaser Revision No: SDR Code F04 Sequential No. 0001

00 Sheet No. 01

Purchaser review and comments shall not be assumed to indicate either responsibility or liability for accuracy and completeness of this document or to alter any contractual terms and conditions

Review Code and Status
Code A Code B Code C Code D

Approved. Do not resubmit unless modified Approved subject to comments incorporation. Resubmit For information only Not approved. Resubmit Reviewer signature:

Review Date:

05 (COG shift factor) x 1. 5) Welding calculations . σy ≈ 240 MPa σ = ` ( .Sudden load is twice of steady load: F = 981 x 2 = 1962 N (Sudden load) .5 N F’ Tensile Stress Yield strength for mild steel. if it's the prior. Off Batu 15 ½ Jalan Dengkil.GSES Gases System Engineering Services Sdn. then there would be some serious out-of-plane bending for the lifting padeyes.5t x 2 240 = t t = 0.81N = 981 N (Steady load) . 6) On top of this. all padeyes to be designed based on the comments above. basically this is about a factor of 2. Tel : 60 (3) 80607325/7435 Fax : 60 (3) 80684104 E-mail: gases@streamyx. Taman Perindustrian Meranti Jaya. please provide rigging and material certs.5 . Calculate the distributed forces on padeye based on COG.Total weight of skid + pump + fittings = 100KG x 9. 3) Padeye forces need to consider the following : a. 8) Pls take note that if it is a four point lift. 2) Lifting arrangement (this is related to (comment no 7) below on the distribution of load and the out of plane stress on padeye). Multiply the padeye forces from calculation (a. (471222-V) 48.com Assumption: . 7) Please double check whether it is a four point lift direct to hook or using a spreader bar. and there could be skew loading which leads to larger load implied on the padeyes. ) A = 12. So. 9) If it is a single lift (all slings connected to a hook). Vendor to provide the spreader bar and provide the lifting calcs for the spreader bar as well.) above by x 1.25 (local effect for padeye design). then. 4) Check for out of plane bending and combined tension + bending case. 47120 Puchong.what is the weld attachment and the weld size? Provide engineering calculations. .08175mm < 6mm (safe) Vendor to provide the following supporting information: 1) Equipment weight and skid COG. Bhd. t 12.Load supported by each lifting lug: F’ = 1962/4 = 490.33 (offshore lift DAF) x 1.50 (sling distribution factor) x 1.6 (instead of a factor of 2. Jalan Meranti Jaya 11.0 vendor has used). Selangor. b. And also the MPI report as well.

F’ Shear Stress Yield shear strength for mild steel. t 12. .5 120 = ( . )( ) t = 0.5 σy = A = 12.5 N σy = 3.5(6)(2) = 150mm² Load supported by each lifting lug: F’ = 1962/4 = 490.27N/mm² τ = . 6 12. V = F’/2 = 490.24525mm < 6mm (safe) Implementation of Maximum Principle Stress Theory. τy ≈ 120 MPa Shear force.25N Assume τ = where Q = statical moment of area V ` V t I = Moment of Inertia of the entire cross sectional area. ) ( . .5/2 = 245.

845N/mm² σmax = + = .845N/mm² As a result.755N/mm² = 6.25N τ = ( . σ = 3.755MPa Since yield strength for mild steel. )( ) =4.Shear force. V = F’/2 = 490. ) ( )( .5 . σ² + 4τ² + 3.27² + 4(4.27N/mm² τ = 4. ( ) .5/2 = 245.85)² = 6. . σy ≈ 240 MPa Factor of safety = 240/6.755 = 35.

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