Professional Documents
Culture Documents
LI NI U
L Tn Hi ng
SVTH : L TN HI NG
Bo co n truyn ng thy kh
LI CM N
Tp th lp 091111
SVTH : L TN HI NG
Bo co n truyn ng thy kh
L Tn Hi ng
NHN XT CA GIO VIN HNG DN
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
SVTH : L TN HI NG
Bo co n truyn ng thy kh
.............................................................................................................................................................
.............................................................................................................................................................
.............................................................................................................................................................
TP.HCM , ngy thng nm 2012
GVHD
MC LC
Ni dung
Trang
Li ni u .................................................................................................................................. 1
Li cm n .................................................................................................................................. 2
Nhn xt ca gio vin hng dn ................................................................................... 3
Mc lc ......................................................................................................................................... 4
Phn 1: Phn tch phng n chn h thng truyn ng phn tch mch
thit k
SVTH : L TN HI NG
Bo co n truyn ng thy kh
SVTH : L TN HI NG
Bo co n truyn ng thy kh
760 (MPa)
SVTH : L TN HI NG
Bo co n truyn ng thy kh
2. Phng n thit k
Cc phng n c a ra ban u l:
- S dng may khoan truyn ng bng bnh rng, thanh rng
dng tay iu khin
- Dng c cu truyn ng kh nn
- Dng c cu truyn ng thy lc
Qua phn tch, ta thy
Trc yu cu khoang c chnh xc tng i v c lc khoan ln,
linh hot trong khi thay i quy trnh cng ngh, nng sut cao:
- Phng n 1 kh t yu cu v nng sut
- Phng n 2 , lc khng ln,thiu chnh xc
- Ta chn phng n 3, dng c cu thy lc.
SVTH : L TN HI NG
Bo co n truyn ng thy kh
3. Thit k
-My khoan c thit k vi tng cng 8 xilanh (8 xi lanh y i)
vi cc cng tc hnh trnh
-Thanh c nng v gi vng bi 2 tr v mt thanh ngang chu
ti trng
II. Thit k mch
C cu nng ta dung 2 xy lanh
1. Quy trnh
Xi lanh A i ra chm vo cng tc hnh trnh S1(kt thc qu trinh
khoan l ng) sao xi lanh A i v. hnh trnh k tip l xi lanh B
v xi lanh quay C i ra cng lc, sau xi lanh A li thc hin chu
trnh nh lc u, khi xi lanh A tr v, ng thi c 2 xi lanh B, C u
v. kt thc 1 chu trnh.
2. Chn xy lanh
Dung xy lanh thy lc tc ng kp v van 5/2 iu khin
S1
S3
S2
F=0
F=0
S4
A
Y1
Y2
T
Y3
Y4
T
P
XI LANH A
XI LANH B
Y5
Y6
T
T
P
XI LANH QUAY
Bo co n truyn ng thy kh
Bc
A
B
C
(I)
( II)
(III)
(IV)
5. S mch iu khin in kh nn :
SVTH : L TN HI NG
Bo co n truyn ng thy kh
+24V 1
2 3
4 5
16
20
21 22
23
24 25 26 27
START
K1
K1
S5
7
S3
KS1
K2
S2
K2
KS2
KS3
KS4
10
S4
K3
S2
S6
S4
K3
K3
K2
K1
Y1
Y2
S6
K2
KS2
KS3
KS1
S1
S1
K3
K1
KS4
Y3
Y5
Y4
Y6
0V
16
5
6
15
7
8
12
9
10
22
23
20
25
10
Bo co n truyn ng thy kh
SVTH : L TN HI NG
11
Bo co n truyn ng thy kh
dng
truyn
ng
bng
kh
nn.
hm
ca
t.
SVTH : L TN HI NG
12
Bo co n truyn ng thy kh
4. Van in t :
Mot cuon day khi c tac ong bi mot dong ien th
trong cuon day o se sinh ra mot dong ien cam ng,
t trng c sinh ra trong ong day, va se tao ra mot
lc t trng. Lc t trng nay se lam di chuyen loi
sat at ben trong cuon day.
a) Van ien t 3/2 khong duy tr
Muc ch: van ien t 3/2 khong duy tr trang thai
khong b tac ong (cuon day khong co ien) th
ca P khong noi vi ca A, con ca A noi vi ca
R. Khi cuon day ien t Y1 co ien se ay nong
van sang phai lam cho ca P noi vi ca A.
b)
SVTH : L TN HI NG
13
Bo co n truyn ng thy kh
b.
a.
co cuon
va
mot
b. Khiday
cuon
day
coau
ienco lo xo) khi trang thai
khong tac ong lo xo (7) se ay loi (4) xuong pha
di e ong ca khong cho nguon kh nen t ca
P sang ca A, ong thi no se thong ca A vi
ca. Khi tac ong cuon day 2 co ien se tao ra
mot lc ien t hut loi sat (4) co em lam kn (5)
ong ca R ong thi noi ca P vi ca A.
Hnh 2.5 Ky hieu cuon day ien Hnh 2.6 Ky hieu van ien
t
SVTH : L TN HI NG
14
Bo co n truyn ng thy kh
ng dung:
- Tao ra tn hieu ien cho tn hieu thy lc. (EP- Wandler)
- ieu khien xi-lanh tac ong mot pha.
- ieu khien ong thy lc nen.
- ieu khien van ao chieu.
b) Van ien t 5/2 duy tr
Viec duy tr bang thiet b c kh ieu khien cac tn
hieu ien bang ma sat cua cac thanh truyen hoac
t lc thng trc. Mot tn hieu a vao no se t
duy tr cho en khi co mot tn hieu ngc lai va lam
tat tn hieu th nhat.
Cau tao:
- Hai au van ien t 5/2 duy tr co 2 cuon day Y1
va Y2.
- Khi cuon day Y1 co ien se sinh ra mot lc ien
t hut loi sat cuon day Y1 (co mot ng
kh nen phu t ca P se ay nong van sang
phai), lam cho nguon t ca P cua van 5/2 noi
vi ca A. Khi cuon day Y1 mat ien, nong van
van gi nguyen v tr o (duy tr); cho en khi
cuon day Y2 c cap tn hieu (co ien), luc
nay nong van se c ay sang trai va ca P
se noi vi vi ca B.
Lu y: v khong co lo xo t tra ve nh van ien t
khong duy tr, do o e xac nh v tr ban au cua
van loai nay, ngi ta quy c trang thai ban au khi
cha co tn hieu nao tac ong th v tr cua nong
SVTH : L TN HI NG
15
Bo co n truyn ng thy kh
ng dung:
- Van ien t 5/2 duy tr thng c ap dung
ieu khien xi-lanh tac ong hai pha u iem khi
s dung xi-lanh tac ong n lam c cau kep th
nguon ien cung cap cho van ien t loai nay
khong can phai duy tr trong suot thi gian kep.
- Tn hieu Y1 ch c tac dung khi tn hieu Y2
khong ton tai.
Y1
Y2
P
Hhinh 2.12 Mach ieu khien pit-tong hai
chieu
SVTH : L TN HI
NG
16
Bo co n truyn ng thy kh
5.Du thy lc
Du thy lc Valvoline Ultramax AW 32/46 /68/100 l loi nht
cao cp c ch to chuyn dng trong h thng thy lc hiu
sut cao. Cc sn phm ny c kh nng chng -xi ha v kh
nh tuyt vi cng nh c ch s FZG cao. Nhng sn phm ny
c h tr thm bng cc cht chng g v si bt. Du thy lc
Valvoline Ultramax AW c cng thc c bit nhm p ng cc
tiu chun thng s k thut Cincinnati Milacron P-69, DIN 51524
Part 2, Dennison HF-0 v Dennison HF-2. Cc sn phm ny c
kh nng lc, cc thuc tnh chng si bt, ch s nht cao,
bn mng tuyt vi nhm lm gim thiu s mi mn i vi cc
my bm, cc vng m, cc van, pt-tng, cc xi-lanh
2.c tnh vt l c bn ca du thy lc Valvoline
S
ISOVG GRADE
TT
1
0
nht ng hc,
cSt 400 C
0
4
7.9
6
9.1
1.8
3
6.2
9
5
9
5
9
5
24
24
24
24
2
00
2
00
00
2
00
1
0
1
0
1
0
2
0
2
0
2
0
im chy,oc, Max
3
4
0
im chp chy,
COC, 0C, Min
0
Th FZG, s ln
thnh cng
0
Th chng ri DIN
655,A&B,24h
0
6
00
Ch s nht
2
0
4
8
3
6
Th nh
7
3, Tiu chun k thut
SVTH : L TN HI NG
17
Bo co n truyn ng thy kh
5./My bm:
a/ Nguyn l my bm:
Bm bnh rng hot ng theo nguyn l thay i th tch.
Khi th tch ca bung ht tng, bm ht du, thc hin chu trnh ht.
SVTH : L TN HI NG
18
Bo co n truyn ng thy kh
SVTH : L TN HI NG
19
Bo co n truyn ng thy kh
Ne =
M X .n
(KW)
9750
Trong
n: s vng quay mi khoan
SVTH : L TN HI NG
20
Bo co n truyn ng thy kh
1000.V
n = .D
1000.55
1752 [ vg/ph]
=
3,14.10
Vy:
Ne =
3,3.1752
1,1(KW)
9750
n..D 8000.3,14.10
200[m / ph]
1000
1000
SVTH : L TN HI NG
21
Bo co n truyn ng thy kh
SVTH : L TN HI NG
22
Bo co n truyn ng thy kh
, cng HB = 210
] = 0.6
= 270
d > 9.43 mm
Diu kin bn ct :
<[ ]
[ ] = 0.25
= 112.5
d > 1.06 mm
D m bo cng vng vi h s an ton, ta chn vt c M12
23
Bo co n truyn ng thy kh
SVTH : L TN HI NG
24
Bo co n truyn ng thy kh
SVTH : L TN HI NG
25