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AQUART PPR pipes and fittings are well known on the pipeline market for more

than 15 years already.


China and Indonesia, Russia and former Soviet countries, North Africa and
Gulf states, India and Pakistan, Turkey and Bulgaria are familiar with AQUART as
with a high quality trading group. AQUART applies exceptionally the best modern
thermoplastic equipments and raw materials of such approved trade marks as
BOREALIS, HOSTALEN,SAMSUNG, HUSSONG, SINAPEC.
AQUART PPR pipes and fittings are produced in different countries that makes
them easy for our customers to buy, and provides the highest quality at the most
convenient price. Thus, all PPR fittings are produced in China, Ningbo; all pipes
go from China, Russia, Germany, Turkey, Poland.
AQUART GROUP constantly develops the range of goods and offers its
customers new products.
In this catalogue you can find new types of PPR pipes: copper (PPR - CP) and
stainless steel (PPR SS) pipes in PPR covering; composite PPR pipes with fiber
glass middle layer (PPR FB PPR); and new reinforced pipes (PPR AL PPR)
which do nor require fettling.
This catalogue also includes new-type PPR fittings: filtrate valves, elbows with
plaster clamp, a variety of PPR valves, and others.
In the year 2006 our system of product distribution has changed. For our whole-
sale customers we have opened a new office and a show-room in Shanghai, so it
has become possible to buy our products directly at the plant.
Our retail customers can still buy AQUART goods through AQUART Trading
System and via Internet shop www.aquart.com.
AOUART

always with youl


OONTENTS
PPR pipes
APPLICATION AREAS AND MAIN CHARACTERISTICS
MANUFACTURE AND APPLICATION STANDARDS FOR
PRESSURE PPR WATER SUPPLY
INSTALLATION TECHNIQUES
Linear thermal expansion and ways of its compensation
MOUNTING PROCEDURE
CHEMICAL RESISTANCE LIST (ACCORDING TO DIN 8078)
HANDLING AND STORAGE
CATALOGUE
PPR pipeline welding tools
TEST RESULTS OF PPR PIPES
www.aquart.com
PPR fittings
Valves
Hydraulic design
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THERMAL INSULATION
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pl asti c pi pes on-l i ne
PPR WATER SUPPLY SYSTEM
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The positive qualities common for all plastic pipes:
long life-time: life-time of plastic pipes is about 50 years,
what is five-six times longer than that of metal pipes;
corrosion resistant due to the property of polymers not to
get into electrochemical reactions;
ecologically clean;
low thermal conductivity;
light weight;
low noisiness of water stream;
easy and quick installation;
suitable for inner and outer installation.
The negative features are the following:
intolerance to direct sunlight;
relaxation all kinds of thermoplastic lose their solid characteristics depending on time and loading;
unsuitable for fire pipe systems;
limitations in hot water and heating systems application;
particular installation technology for every polymer and pipe type.

It should be noted that the listed characteristics are not quite negative features, but refer to the particularities of
plastic pipes on the whole. As a rule, steel and zinc-coated pipes for water supply are taken for the standard, and
every variance with them is viewed as a deficiency of plastic pipes.
Technologists producing polymer goods are successfully trying to increase their positive features and to reduce
their shortcomings. In the second part of the XX-th century chemical industry developed the production of dozens
of polymers, but only the major 5-7 of them have gained the massive application in different spheres, including pipe
production. The absolute leaders among them are: polyethylene (PE), polypropylene (PP), and polyvinyl chloride
(PVC).
These polymers refer to thermoplastic group. When heated they can obtain plastic ductile quality and harden
again after cooling.
APPLOATON AREAS
AND MAN OHARAOTERSTOS
MANUFAOTURE AND APPLOATON STANDARDS
FOR PRESSURE PPR WATER SUPPLY
Germany
DIN 8077 Polypropylene (PP) pipes - PP-H 100, PP-B 80,
PP-R 80 Dimensions.
DIN 8078 Polypropylene (PP) pipes - PP-H (Type 1), PP-B
(Type 2), PP-R (Type 3) - General quality
requirements and testing
Standards for PPR pipe systems
Other Normative Documents
Germany
E-DIN 1988 Inner potable water communications.
DIN 16928 Pipes of Thermoplastic Materials; Pipe Joints,
Elements for Pipes, Laying; General Directions
DVS 2307 Thermoplastic fusion
DVS 2208 Thermoplast welding tools and equipment
DIN 4109 Sound insulation in buildings - Requirements and
verifications; Amendment A1
DIN 18381 Contract procedures for building works - Part C:
General technical specifications for building
works; Gas, water and sewage plumbing works
inside of buildings
DIN16962 Pipe Joints and Elements for Polypropylene (PP)
Pressure Pipelines, Types 1 and 2; Turned and
Pressed Reducing Sockets for Butt-welding,
Dimensions
Russia
C 40-101-96 Design and installation of PPR pipe system
EnEg Energy-saving act
VOB Part C Indoor engineering systems
DVGW W308 Standards and requirements for pipes, fittings
and ways of mounting of potable water supply
systems
Russia
2.04.01-85 Inner water pipe and sewerage system
of buildings
2.04.05-91 Heating, ventilation and conditioning
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PPR WATER SUPPLY SYSTEM
ID d, mm s, mm Pack, m
AQ032703 16 1,9 PN 1.0 160
AQ032706 20 1,9 PN 1.0 160
AQ032709 25 2,3 PN 1.0 100
AQ032712 32 2,9 PN 1.0 60
AQ032715 40 3,7 PN 1.0 48
AQ032718 50 4,6 PN 1.0 32
AQ032721 63 5,8 PN 1.0 20
AQ032724 75 6,8 PN 1.0 12
AQ032727 90 8,2 PN 1.0 8
AQ032730 110 10 PN 1.0 8
AQ032733 125 11,4 PN 1.0 4
AQ032735 140 12,7 PN 1.0 4
AQ032736 160 14,6 PN 1.0 4
PN20 pipe
ID d, mm s, mm Pack, m
AQ033603 16 2,8 PN 2.0 160
AQ033606 20 3,4 PN 2.0 160
AQ033609 25 4,2 PN 2.0 100
AQ033612 32 5,4 PN 2.0 60
AQ033615 40 6,7 PN 2.0 48
AQ033618 50 8,3 PN 2.0 32
AQ033621 63 10,5 PN 2.0 20
AQ033624 75 12,5 PN 2.0 12
AQ033627 90 15 PN 2.0 8
AQ033630 110 18,3 PN 2.0 8
AQ033633 125 20,8 PN 2.0 4
AQ033635 140 23,3 PN 2.0 4
AQ033636 160 26,6 PN 2.0 4
Guaranteed quality, for various liquids and gases transportation in both domestic and industrial applications.
Polypropylene Type 3, Borealis RA130E random-copolymer.
Standard pipe length - 4 metres.
PN10 pipe
PPR AOUART PPES
ID d, mm s, mm Pack, m
AQ033000 16 2,1 PN 1.25 160
AQ033003 20 2,3 PN 1.25 160
AQ033006 25 2,8 PN 1.25 100
AQ033009 32 3,6 PN 1.25 60
AQ033012 40 4,5 PN 1.25 48
AQ033015 50 5,6 PN 1.25 32
AQ033018 63 7,1 PN 1.25 20
AQ033021 75 8,4 PN 1.25 12
AQ033024 90 10,1 PN 1.25 8
AQ033027 110 12,3 PN 1.25 8
AQ033030 125 14 PN 1.25 4
AQ033033 140 15,7 PN 1.25 4
AQ033036 160 17,9 PN 1.25 4
PN12.5 pipe
ID d, mm s, mm Pack, m
AQ033300 16 2,3 PN 1.6 160
AQ033303 20 2,8 PN 1.6 160
AQ033306 25 3,5 PN 1.6 100
AQ033309 32 4,4 PN 1.6 60
AQ033312 40 5,5 PN 1.6 48
AQ033315 50 6,9 PN 1.6 32
AQ033318 63 8,6 PN 1.6 20
AQ033321 75 10,3 PN 1.6 12
AQ033324 90 12,3 PN 1.6 8
AQ033327 110 15,1 PN 1.6 8
AQ033330 125 17,6 PN 1.6 4
AQ033333 140 19,2 PN 1.6 4
AQ033336 160 21,9 PN 1.6 4
PN16 pipe

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PPR WATER SUPPLY SYSTEM
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Composite pipes for hot water supply and heating.
Outer layer polypropylene, inner layer aluminum foil.
* inner layer PPR (polypropylene), PEX(cross-linked polyethylene), PERT(polyethylene of raised temperature
resistance).
Ecologically clean double-layer composite PPR pipes with pure copper middle layer for hot water supply and
potable water pipe systems.
Ecologically clean double-layer composite PPR pipes with alloy stainless steel middle layer for hot water supply.
Remarkable for high mechanical resistance.
ID d, mm s, mm Pipes type Pack, m
AQO34900 16 2,80 PPR-SS PN 2.5 160
AQO34901 20 3,00 PPR-SS PN 2.5 160
AQO34903 25 3,25 PPR-SS PN 2.5 100
AQO34906 32 4,00 PPR-SS PN 2.5 60
AQO34909 40 5,00 PPR-SS PN 2.5 48
AQO34912 50 5,50 PPR-SS PN 2.5 32
AQO34915 63 7,00 PPR-SS PN 2.5 20
AQO34918 75 8,50 PPR-SS PN 2.5 12
ID d, mm s, mm Pipes type Pack, m
AQO35200 16 2,80 PPR-CP PN 2.5 160
AQO35201 20 3,00 PPR-CP PN 2.5 160
AQO35203 25 3,25 PPR-CP PN 2.5 100
AQO35206 32 4,00 PPR-CP PN 2.5 60
AQO35209 40 5,00 PPR-CP PN 2.5 48
AQO35212 50 5,50 PPR-CP PN 2.5 32
AQO35215 63 7,00 PPR-CP PN 2.5 20
PPRCP PN25 pipe (copper)
PPR-SS PN25 pipe (stainless steel)
PN25 pipe
ID d, mm D, mm s, mm Pack, m
AQO34000 16 17 2,80 PN 2.5 160
AQO34003 20 21 3,00 PN 2.5 160
AQO34006 25 26 3,25 PN 2.5 100
AQO34009 32 33 4,00 PN 2.5 60
AQO34012 40 41 5,00 PN 2.5 48
AQO34015 50 50 5,50 PN 2.5 32
AQO34018 63 64 7,00 PN 2.5 20
AQO34021 75 76 8,50 PN 2.5 12
PPR-AL-PPR* foil-reinforced pipe (aluminum layer inside)
PPR AOUART OOMPOSTE PPES

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PPR WATER SUPPLY SYSTEM
ID d, mm s, mm Pipes type Pack, m
AQO35901 16 2,1 PPRFBPPR PN 2.0 160
AQO35903 20 2,6 PPRFBPPR PN 2.0 160
AQO35906 25 3,5 PPRFBPPR PN 2.0 100
AQO35909 32 4,4 PPRFBPPR PN 2.0 60
AQO35912 40 5,5 PPRFBPPR PN 2.0 40
AQO35915 50 6,9 PPRFBPPR PN 2.0 24
AQO35918 63 8,6 PPRFBPPR PN 2.0 20
AQO35921 75 10,1 PPRFBPPR PN 2.0 12
AQO35924 90 12,3 PPRFBPPR PN 2.0 8
AQO35927 110 15,1 PPRFBPPR PN 2.0 8
AQO35930 125 17,6 PPRFBPPR PN 2.0 4
AQO35933 160 21,9 PPRFBPPR PN 2.0 4
Composite pipes for hot water supply and heating.
Inner and outer layers polypropylene PPR with specific additives, glass fiber layer FB between them.
PPR-FB-PPR PN20 pipe (glass fiber middle layer)
The outer layer is made of polypropylene PPR, and the pipes may be connected with the ordinary welding equipment. The layer
contains specific additives that make the pipe ultraviolet resistant.
The middle layer of the new AQUART pipes is of composite polypropylene PPR and glass fiber FB. Such compound combination
makes the new AQUART pipes mechanically resistant and hot and cold water resistant.
In particular, in new AQUART pipes the problem of linear expansion has been solved: it is 4.5 times lower than that of the ordinary
polypropylene pipes. The glass fiber serves an oxygen barrier which makes it possible to use new AQUART pipes in individual
heating systems instead of reinforced pipes.
The third inner layer is made of propylene PPR, which guarantees sanitary standard in water supply application.

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Composite pipes for hot water supply and heating.
Inner and outer layers polypropylene PPR with specific additives, glass fiber layer FB between them.
PPR-FB-PPR PN25 pipe (glass fiber middle layer)
ID d, mm s, mm Pipes type Pack, m
AQ056001 16 2,8 PPRFBPPR PN 2.5 160
AQ056002 20 3,4 PPRFBPPR PN 2.5 160
AQO35905 25 4,2 PPRFBPPR PN 2.5 100
AQO35907 32 5,4 PPRFBPPR PN 2.5 60
AQO3599 40 6,7 PPRFBPPR PN 2.5 40
AQO35912 50 8,3 PPRFBPPR PN 2.5 24
AQO35915 63 10,5 PPRFBPPR PN 2.5 20
AQO35917 75 12,5 PPRFBPPR PN 2.5 12
AQO35919 90 15 PPRFBPPR PN 2.5 8
AQO35922 110 18,3 PPRFBPPR PN 2.5 8
AQO35925 125 20,8 PPRFBPPR PN 2.5 4
AQO35927 160 26,6 PPRFBPPR PN 2.5 4
PPR WATER SUPPLY SYSTEM
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Coupling
Reducing coupling
ID d D L z Pcs/pack..
AQ090303 16 22 31 14 1600
AQ090306 20 28 34 16 1600
AQ090309 25 34 38 18 1000
AQ090912 32 41 42 20 560
AQ090315 40 53 47 22 360
AQ090318 50 65 53 25 170
AQ090321 63 81 61 29 100
AQ090324 75 99 70 33 64
AQ090327 90 113 80 37,5 40
AQ090330 110 128 92 43,5 28
AQ090333 125 149 109 52 12
AQ090335 140 164 123 59 8
AQ090336 160 187 139 67 4
ID d D L z Pcs/pack.
AQ090603
16 20 30 11 1200
AQ090606
16 25 31 11 1200
AQ090609
20 25 36 16 1200
AQ090612
20 32 38 16 720
AQ090615
25 32 40 18 660
AQ090618
20 40 41 16,5 600
AQ090621
25 40 44,5 18 560
AQ090624
32 40 45 20 360
AQ090627
20 50 45 16,5 300
AQ090630
25 50 46,5 18 300
AQ090633
32 50 48,5 20 300
AQ090636
40 50 50 22 200
AQ090637
20 63 50,5 16,5 152
AQ090639
25 63 50,5 18 168
AQ090642
32 63 52,5 20 150
AQ090645
40 63 58 25,5 150
AQ090648
50 63 57 25 108
AQ090646
25 75 68 20 96
AQ090649
32 75 68 20 96
AQ090651
40 75 73,5 25,5 96
AQ090654
50 75 73,5 25,5 96
AQ090657
63 75 67,5 29,5 72
AQ090650
32 90 80 37,5 60
AQ090658
40 90 80 37,5 60
AQ090659
50 90 80 37,5 60
AQ090660
63 90 84 37,5 60
AQ090662
75 90 76,5 37,5 50
AQ090661
40 110 96 43,5 40
AQ090663
50 110 96 43,5 40
AQ090664
63 110 92 43,5 40
AQ090665
75 110 92,5 43,5 40
AQ090666
90 110 92,5 43,5 28
AQ090669
110 125 116,5 52 10
AQ090672
110 140 125,5 59 8
AQ090675
125 140 134 59 8
AQ090678
110 160 135,5 67 4
AQ090681
125 160 144 67 4
AQ090684
140 160 151 67 4
PPR FTTNGS
Saddle connector
ID d D h sw Pcs/pack..
AQ099303 20 50 28 36 560
AQ099318 25 50 28 36 560
AQ099306 20 63 28 36 360
AQ099321 20 63 28 36 360

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PPR WATER SUPPLY SYSTEM
Female threaded coupling
Male threaded coupling
ID d G L z Pcs/pack.
AQ090901 16 1/2 36 14 440
AQ090903 20 1/2 40 16 440
AQ090904 20 3/4 40 16 300
AQ090905 25 1/2 42 18 250
AQ090906 25 3/4 42 18 250
AQ090908 32 1/2" 53 20 250
AQ090909 32 3/4" 53 20 200

ID d G L z Pcs/pack.
AQ091203 16 1/2 36 14 320
AQ091206 20 1/2 40 16 320
AQ091209 20 3/4 40 16 200
AQ091212 25 1/2 41 18 200
AQ091215 25 3/4 41 18 200
AQ091218 32 1/2 53 20 250
AQ091219 32 3/4 53 20 200

Saddle connector female thread
Plastic union
ID d L H Pcs/pack.
AQ091903 20 43 55 300
AQ091906 25 50 64 200
AQ091909 32 55 74 150
AQ091912 40 62 86 100

ID d Pr h sw Pcs/pack.
AQ099403 50 1/2 28 36 360
AQ099406 63 1/2 28 36 170
AQ099409 75 1/2 28 36 100
ID d G L sw sw1 Pcs/pack.
AQ093003 16
1/2
64 36 30 440
AQ093006 20
1/2
66 36 30 440
AQ093018 25
3/4
67 36 30 250

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Coupling with a nut
PPR WATER SUPPLY SYSTEM
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Hexagonal adaptor male
Hexagonal adaptor female
Elbow 90

ID d G L z Pcs/pack..
AQ091521 32 1 53 20 150
AQ091524 40 1 1/4 65 22 72
AQ091527 50 1 1/2 67 25 50
AQ091530 63 2 77 29 34
AQ091533 75 2 1/2 83,5 33 7
AQ091536 90 3 104 37 3
AQ091539 110 4 113 41 3
ID d G L z Pcs/pack..
AQ091821 32 1 53 20 120
AQ091824 40 1 1/4 65 22 60
AQ091827 50 1 1/2 67 25 48
AQ091830 63 2 77 29 24
AQ091833 75 2 1/2 83,5 33 7
AQ091836 90 3 104 37 3
AQ091839 110 4 113 41 3
Female threaded union
Male threaded union
ID d G L z Pcs/pack..
AQ092103 20 1/2 40 14 200
AQ092112 25 3/4 46 16 200
AQ092118 32 1 50 18 150
AQ092121 40 1 1/4 54 20 80
AQ092124 50 1 1/2 59 23 60
AQ092127 63 2 67 25 20

ID d G L z Pcs/pack..
AQ092403 20 1/2 42 14 200
AQ092412 25 3/4 46 16 200
AQ092418 32 1 52 18 150
AQ092421 40 1 1/4 56 20 80
AQ092424 50 1 1/2 59 23 60
AQ092427 63 2 67 25 20

ID d I z Pcs/pack..
AQ094203 16 22,8 14 600
AQ094206 20 27,5 16,5 600
AQ094209 25 31,5 18 300
AQ094212 32 37 20 150
AQ094215 40 43 22 90
AQ094218 50 51 25 45
AQ094221 63 61,5 29 24
AQ094224 75 71,5 33 16
AQ094227 90 83,5 37,5 10
AQ094230 110 99,5 43,5 5
AQ094233 125 115 52 4
AQ094235 140 129 59 2
AQ094236 160 146 67 2

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PPR WATER SUPPLY SYSTEM
Elbow 45

90

Female threaded elbow


ID d I z Pcs/pack..
AQ094503
16 22 14 600
AQ094506
20 22 16 600
AQ094509
25 24 18 350
AQ094512
32 28 20 200
AQ094515
40 31 22 100
AQ094518
50 37 25 60
AQ094521
63 43 29 30
AQ094524
75 49,5 33 18
AQ094527
90 57 37,5 12
AQ094530
110 67 47,5 6
AQ094533
160 101 67 2

ID d G L z Pcs/pack..
AQ094803 16 1/2 27 14 320
AQ094806 20 1/2 27 16 320
AQ094812 25 1/2 29 18 250
AQ094815 25 3/4 37 19 200
AQ094816 32 1/2 35 20 150
AQ094818 32 3/4 37 20 120
AQ094821 32 1 41 20 100
90

Male threaded elbow


ID d G L z Pcs/pack..
AQ095103 16 1/2 27 14 300
AQ095106 20 1/2 27 16 300
AQ095112 25 1/2 29 18 240
AQ095115 25 3/4 37 19 150
AQ095116 32 1/2 35 20 150
AQ095118 32 3/4 37 20 100
AQ095121 32 1 41 20 100
Reducing elbow 90


ID d D L Pcs/pack..
AQ095106 20 25 36 900
AQ095109 20 32 40 510
AQ095112 25 32 45 480

90

Elbow with a nut


ID d G L Pcs/pack.
AQ095701 16 1/2 38 320
AQ095703 20 1/2 42 320
AQ095712 25 3/4 65 250

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PPR WATER SUPPLY SYSTEM
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Equal tee
ID d L I z Pcs/pack.
AQ096003 16 48 21,6 14 800
AQ096006 20 54,5 27,5 16 800
AQ096009 25 63 31,5 18 480
AQ096012 32 74 37 20 280
AQ096015 40 86 43 22 150
AQ096018 50 102 51 25 72
AQ096021 63 123 61,5 29 48
AQ096024 75 143 71,5 33 30
AQ096027 90 167 83,5 37 18
AQ096030 110 199 99,5 43,5 10
AQ096033 125 218 109 52 2
AQ096035 140 262 131 59 2
AQ096036 160 290 145 67 1

Female threaded elbow with wall clamp
Male threaded elbow with wall clamp
ID d G L z Pcs/pack.
AQ095403 16 1/2 27 14 180
AQ095406 20 1/2 27 16 180
AQ095407 25 1/2 29 18 150
AQ095409 25 3/4 37 19 150

ID d G L z Pcs/pack.
AQ095506 20 1/2 27 16 180
AQ095507 25 1/2 29 18 130
AQ095509 25 3/4 37 19 120

Male threaded elbow with plaster clamp
Female threaded elbow with plaster clamp
ID d G L z Pcs/pack.
AQ095601 16 1/2 27 14 180
AQ095603 20 1/2 27 16 180

ID d G L z Pcs/pack.
AQ095301 16 1/2 27 14 180
AQ095303 20 1/2 27 16 180

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PPR WATER SUPPLY SYSTEM
Reducing tee
Female threaded tee
ID d d1 d2 L I Pcs/pack.
AQ096303 20 16 20 52 27 540
AQ096306 25 16 25 54 29 540
AQ096309 25 20 25 58 29,5 540
AQ096312 32 20 32 62 33 360
AQ096313 32 25 32 67 35 320
AQ096315 40 20 40 66 37 240
AQ096318 40 25 40 71 39 225
AQ096321 40 32 40 79 41 180
AQ096324 50 20 50 73 48 130
AQ096327 50 25 50 78 44 130
AQ096331 50 32 50 84 46 100
AQ096333 50 40 50 92 48,5 100
AQ096335 63 20 60 74 56,5 78
AQ096336 63 25 63 86 58 72
AQ096337 63 32 63 92 52,5 72
AQ096339 63 40 63 100 58,5 64
AQ096342 63 50 63 111 58 52
AQ096343 75 20 75 100 58 44
AQ096344 75 25 75 100 58,5 40
AQ096345 75 32 75 100 58,5 40
AQ096348 75 40 75 108 64,5 40
AQ096351 75 50 75 118 64 32
AQ096352 75 63 75 131 68 32
AQ096353 90 32 90 109 74,5 24
AQ096354 90 40 90 117 68,5 24
AQ096357 90 50 90 127 76 24
AQ096360 90 63 90 140 75,5 16
AQ096362 90 75 90 152 79 16
AQ096363 110 40 110 129 93,5 14
AQ096366 110 50 110 139 81,5 14
AQ096369 110 63 110 152 93,5 12
AQ096370 110 75 110 164 89 12
AQ096371 110 90 110 179 93,5 12
AQ096372 125 110 125 216 107 4
AQ096375 140 110 140 230 114,5 2
AQ096378 160 110 160 246 124,5 2

ID d G L I z Pcs/pack.
AQ096603 16 1/2 48 34 16 250
AQ096606 20 1/2 54 36 16 250
AQ096612 25 1/2 58 38,5 18 160
AQ096615 25 3/4 66 40 18 160
AQ096618 32 1/2 63 42,5 20 120
AQ096621 32 3/4 70 42,5 20 100
AQ096624 32 1 70 42,5 20 80
Male threaded tee
ID d G L I z Pcs/pack.
AQ096903 16 1/2 48 34 16 200
AQ096906 20 1/2 54 36 16 200
AQ096912 25 1/2 58 38,5 18 160
AQ096915 25 3/4 66 40 18 130
AQ096918 32 1/2 63 42,5 20 100
AQ096921 32 3/4 70 42,5 20 100
AQ096924 32 1 70 42,5 20 70

T
T

N
G
S
PPR WATER SUPPLY SYSTEM
14
w
w
w
.
a
q
u
a
r
t
.
c
o
m
P
L
A
S
T
I
C

P
I
P
E
S

O
N
-
L
I
N
E
Flange socket
Cross
ID d I z Pcs/pack.
AQ097203 20 28 14 600
AQ097206 25 32 16 400
AQ097209 32 39 18 200
AQ097212 40 41 20 100
AQ097215 50 45 22 76
AQ097218 63 48 24 36
ID d L H Pcs/pack.
AQ093901 32 25 68 200
AQ093903 40 26 77 160
AQ093906 50 30 86 108
AQ093909 63 33 100 66
AQ093912 75 38 122 40
AQ093915 90 42 138 25
AQ093918 110 50 158 12
AQ093919 125 61 178 10
AQ093920 140 69 195 8
AQ093921 160 76 212 6
Pipe cross
ID d L i Pcs/pack.
AQ097503 16 295 55 300
AQ097506 20 295 57 300
AQ097509 25 295 65 200
AQ097512 32 295 65 100
Reducing cross
Flange
ID d L H Pcs/pack.
AQ099003 40 26 77 300
AQ099006 50 30 86 200
AQ099009 63 33 100 120
AQ099012 75 38 122 100
AQ099015 90 42 138 72
AQ099018 110 50 158 32
ID d G L z Pcs/pack.
AQ097303 32 3/4 39 18 120
AQ097306 40 3/4 41 20 80
AQ097309 50 3/4 45 22 60
AQ097312 63 3/4 48 24 35
AQ097315 75 3/4 51 28 15

T
T

N
G
S
15
O
A
T
A
L
O
G
U
E
P
P
R

W
A
T
E
R

S
U
P
P
L
Y

S
Y
S
T
E
M
PPR WATER SUPPLY SYSTEM
End cap
End cap with groove
ID d L Pcs/pack.
AQ097803 16 21,4 2200
AQ097806 20 24 2200
AQ097809 25 27 2000
AQ097812 32 30 1000
AQ097815 40 32 520
AQ097818 50 36 300
AQ097821 63 42 150
AQ097824 75 57 90
AQ097827 90 64 48
AQ097830 110 76 32

ID G L Pcs/pack.
AQ098103 1/2" 23 1200
AQ098106 3/4" 25 600
AQ098109 1 30 900
Bypass bend
Compensator
ID d L Pcs/pack.
AQ099503 20 212 120
AQ099506 25 212 100
AQ099509 32 212 80
AQ099512 40 220 60
AQ099515 50 220 40
AQ099518 63 230 20
AQ099521 75 230 15
AQ099524 90 230 10
AQ099527 110 230 5

ID d L Pcs/pack.
AQ097603 20 90 300
AQ097606 25 95 200
AQ097609 32 100 100

T
T

N
G
S
PPR WATER SUPPLY SYSTEM
16
w
w
w
.
a
q
u
a
r
t
.
c
o
m
P
L
A
S
T
I
C

P
I
P
E
S

O
N
-
L
I
N
E
Stop valve
ID d L I z Pcs/pack.
AQ120301 16 63 76 34 120
AQ120303 20 64 81 36 120
AQ120306 25 74 96 42 80
AQ120309 32 80 103 44 60
AQ120312 40 113 113 73 40
AQ120315 50 135 127 89 20
AQ120318 63 162 137 110 15

VALVES
Corner stop valve 45

Chrome stop valve


Plastic valve with plastic ball
Compact valve
ID d D z I H1 Pcs/pack.
AQ121503 20 29 46 75 112 120
AQ121506 25 34 43 75 112 80
AQ121509 32 45 39 75 112 60
ID d D z I Pcs/pack.
AQ120503 20 29 86 115 120
AQ120506 25 34 83 115 80
AQ120509 32 45 84 120 60
AQ120512 40 51 104 145 40
AQ120515 50 58 112 151 20
AQ120518 63 69 114 159 15
ID d D z I H Pcs/pack.
AQ120601 16 27 15 64 71 120
AQ120603 20 29 15 68 75 120
AQ120606 25 34 19 83 80 80
AQ120609 32 45 24 89 85 60
AQ120612 40 51 28 94 92 40
AQ120615 50 58 32 101 96 20
AQ120618 63 69 36 108 101 15
ID d D z L Pcs/pack.
AQ121901 16 27 24 71 280
AQ121903 20 29 24 75 280
AQ121906 25 34 29 86 200
AQ121909 32 45 31 89 120
AQ121912 40 51 36 94 84
AQ121915 50 58 42 101 50
AQ121918 63 69 45 112 20
L
z
I
d
V
A
L
V
E
S
17
O
A
T
A
L
O
G
U
E
P
P
R

W
A
T
E
R

S
U
P
P
L
Y

S
Y
S
T
E
M
PPR WATER SUPPLY SYSTEM
Single union ball cock (female thread)
Single union ball cock (male thread)
Double union ball cock
ID D R Pcs/pack.
AQ129003 20 1/2 80
AQ129006 25 3/4 72
AQ129009 32 1 40
AQ129012 40 1/4 24
AQ129015 50 1/2 12
AQ129018 63 2 8
ID D R Pcs/pack.
AQ124003 20 1/2 90
AQ124006 25 3/4 63
AQ124009 32 1 40
AQ124012 40 1/4 18
AQ124015 50 1/2 8
AQ124018 63 2 6
ID D R Pcs/pack.
AQ128703 20 1/2 72
AQ128706 25 3/4 50
AQ128709 32 1 36
AQ128712 40 1/4 12
AQ128715 50 1/2 8
AQ128718 63 2 6
Plastic valve with brass ball
Filtrate valve
ID d D z L Pcs/pack.
AQ122001 16 27 24 71 280
AQ122003 20 29 24 75 280
AQ122006 25 34 29 86 200
AQ122009 32 45 31 89 120
ID D R L i Pcs/pack.
AQ127203 20 1/2 55 21 120
AQ127206 25 3/4 80 40 80
AQ127209 32 1 70 41 40
PPR ball valve
ID d L i Pcs/pack.
AQ124203 20 116 55 120
AQ124206 25 123 62 80
AQ124209 32 134 65 60
AQ124212 40 145 72 40
AQ124215 50 177 81 24
AQ124218 63 260 100 12
V
A
L
V
E
S
L
z
I
d
PPR WATER SUPPLY SYSTEM
18
w
w
w
.
a
q
u
a
r
t
.
c
o
m
P
L
A
S
T
I
C

P
I
P
E
S

O
N
-
L
I
N
E
FASTENERS
ID Size Pcs/pack.
AQ150603 16 2000
AQ150606 20 2000
AQ150609 25 1500
AQ150612 32 1200
AQ150615 40 1000
AQ150618 50 800
AQ150621 63 600
Single clip
Standing clip
ID Size Pcs/pack.
AQ152303 20 1600
AQ152306 25 1200
AQ152309 32 1200
AQ152312 40 750
AQ152315 50 500
AQ152318 63 400
ID Size Pcs/pack.
AQ152003 20 1600
AQ152006 25 1200
AQ152009 32 1200
AQ152012 40 750
AQ152015 50 500
AQ152018 63 400
F
A
S
T
E
N
E
R
S
Lifting and adjustig pipe clamp
19
O
A
T
A
L
O
G
U
E
P
P
R

W
A
T
E
R

S
U
P
P
L
Y

S
Y
S
T
E
M
PPR WATER SUPPLY SYSTEM
PPR PPELNE WELDNG TOOLS
Tool kit
Welding adaptors
ID Power Size Pcs/pack.
IM 030303 600 W (16 - 32) 4
IM 030306 800 W (16 - 63) 3
IM 030310 1200 W (75 - 110) 2
IM 030317 800 W (HT 20 - 63) 1
IM 030319 600 W (HT 20 - 63) 1
Welding device with centrator
ID Power Size Pcs/pack.
IM 030409 1800W (75-160) 1
ID Size Pcs/pack.
IM 031203
16
150
IM 031206
20
150
IM 031209
25
150
IM 031212
32
120
IM 031215
40
100
IM 031218
50
100
IM 031221
63
30
IM 031224
75
20
IM 031227
90
16
IM 031230
110
12
IM 031233
125
10
IM 031236
140
8
IM 031239
160
6

P
P
R

P

P
E
L

N
E

W
E
L
D

N
G

T
O
O
L
S
Welding device GL-170
ID Power Size Pcs/pack.
IM 031506 2000W (16-50) 1
PPR WATER SUPPLY SYSTEM
20
w
w
w
.
a
q
u
a
r
t
.
c
o
m
P
L
A
S
T
I
C

P
I
P
E
S

O
N
-
L
I
N
E
Scissors PC-301
ID Size Pcs/pack.
IM060303 16 - 40 25
Scissors PC-302
ID Size Pcs/pack.
IM 030603 16 - 40 25
Scissors PC-303
ID Size Pcs/pack.
IM060903 16 - 32 25
Scissors PC-304
ID Size Pcs/pack.
IM061503 25 - 40 25
Scissors PC-304-1
ID Size Pcs/pack.
IM061803 16 - 35 25
Scissors PC-303-1
ID Size Pcs/pack.
IM061203 16 - 50 25
P
P
R

P

P
E
L

N
E

W
E
L
D

N
G

T
O
O
L
S
21
O
A
T
A
L
O
G
U
E
P
P
R

W
A
T
E
R

S
U
P
P
L
Y

S
Y
S
T
E
M
PPR WATER SUPPLY SYSTEM
Scissors - pistol PC-305
ID Size Pcs/pack.
IM062103 25 - 40 25
Scissors - pistol PC-306
ID Size Pcs/pack.
IM062403 16 - 32 25
Scissors PC-307
ID Size Pcs/pack.
IM062703 16 - 40 25
Scissors PC-308
ID Size Pcs/pack.
IM063003 16 - 40 25
Scissors PC-309
ID Size Pcs/pack.
IM063303 16 - 40 25
Scissors PC-310
ID Size Pcs/pack.
IM063603 16 - 40 25
Scissors PC-312
ID Size Pcs/pack.
IM063903 16 - 40 25
Scissors PC-313
ID Size Pcs/pack.
IM064203 16 - 40 25
P
P
R

P

P
E
L

N
E

W
E
L
D

N
G

T
O
O
L
S
PPR WATER SUPPLY SYSTEM
22
w
w
w
.
a
q
u
a
r
t
.
c
o
m
P
L
A
S
T
I
C

P
I
P
E
S

O
N
-
L
I
N
E
Scissors PC-63
ID Size Pcs/pack.
IM064503 16 - 63 25
Tub cutters CC-64
ID Size Pcs/pack.
IM064803 16 - 63 25
Tub cutters CC-110
ID Size Pcs/pack.
IM065103 50 - 110 25
Scissors SS-101
ID Size Pcs/pack.
IM065301 16 - 40 25
Scissors SS-102
ID Size Pcs/pack.
IM065501 16 - 40 25
Scissors SS-103
ID Size Pcs/pack.
IM065701 16 - 40 25
Scissors SS-104 ID Size Pcs/pack.
IM065902 16 - 40 25
P
P
R

P

P
E
L

N
E

W
E
L
D

N
G

T
O
O
L
S
2S
O
A
T
A
L
O
G
U
E
P
P
R

W
A
T
E
R

S
U
P
P
L
Y

S
Y
S
T
E
M
PPR WATER SUPPLY SYSTEM
Table 1. The admissible liquid pressure in PPRC water piping system depending on
temperature and service life at safety margin 1.5 (according to DIN 8078)
NSTALLATOM TEOHNOUES
Design considerations and installation techniques need to be employed to ensure the efficient and safe
operation of the resulting pipework system. First of all, assumed application conditions prolonged temperature
impact and pressure of liquids - are to be considered.
Table 1 presents the service life of the PPRC water supplying systems, the data is based on the above
features according to DIN 8075 standard.

N
S
T
A
L
L
A
T

O
M

T
E
O
H
N

O
U
E
S
PPR WATER SUPPLY SYSTEM
24
w
w
w
.
a
q
u
a
r
t
.
c
o
m
P
L
A
S
T
I
C

P
I
P
E
S

O
N
-
L
I
N
E
Hydraulic Design
Pipeline hydraulic design is the estimation of the total pressure loss (the loss of pressure in transported
liquids), which occurs as a result of hydraulic resistance in the pipe, as well as on the segments of sharp bends
and diameter changes, in fittings and hardware.
Hydraulic pressure loss in the pipe can be calculated according to nomograms, see pictures 1,2, and 3.
Pic. 2. Nomogram for cold water supply hydraulic design of PPR PN 20 and PN 25 pipes (20 )
Pic. 1. Nomogram for cold water supply hydraulic design of PPR PN 10 pipes (20 )
H
y
d
r
a
u
l
i
c

D
e
s
i
g
n
25
O
A
T
A
L
O
G
U
E
P
P
R

W
A
T
E
R

S
U
P
P
L
Y

S
Y
S
T
E
M
PPR WATER SUPPLY SYSTEM
Pic. 3. Nomogram for hot water supply hydraulic design of PPR PN 20 and PN 25 pipes (60 )
Pressure loss in local resistances h
M
( in fittings and hardware) can be calculated by the formula h
M
= v
2
/2g ,
- is the coefficient of the local resistance (see table 2), v the average velocity in section of flow after
resistance.
Table 2. Pressure loss coefficient or fittings of the PPR pipelines.
H
y
d
r
a
u
l
i
c

D
e
s
i
g
n
PPR WATER SUPPLY SYSTEM
26
w
w
w
.
a
q
u
a
r
t
.
c
o
m
P
L
A
S
T
I
C

P
I
P
E
S

O
N
-
L
I
N
E
Polypropylene pipes have a higher thermal expansion rate and greater flexibility than metals. This fact should
be taken into consideration when designing water supplying systems, especially if pipes in hot water supplying
and heating systems are not reinforced with metal layers.
The linear expansion of PPR pipes is calculated according to the following formula: L = Lt, where L
- the change in length of pipe, mm; - the coefficient of linear expansion; L the original length of pipe, m; t
- temperature difference, .
For non-reinforced pipes the coefficient of thermal expansion is 0.15 mm / m C, while for reinforced piped
the coefficient is 0.03 mm / m C.
For example, on the segment of non-reinforced pipeline 6.5 m length the probable temperature variation is 20
75 C, so the length variation will be 0.15 mm/m C m 6.5 55 C = 54 mm.
The amount of pipe thermal expansion may also be determined by the nomograms (see pictures 1 and 2).
Thermal expansion of water supplying systems can be accommodated in the pipe bends. In case the thermal
compensation is not sufficient, square expansion compensators are equipped (see pictures 3 and 4).
Pic. 1. Nomogram for thermal expansion determination
of PN 10, PN20 pipes.
Some of the supports are made fixed they are anchor points:
they direct pipe movements through pipe clips to expansion
compensators.
Any pipe clip used in conjunction of polypropylene system
should allow free axial pipe movement and afford lateral restraint.
The principle is to control thermal movement by constraining the
pipe laterally. At the same time support must allow free axial
movement of the pipe. The direction of the pipe movement can
then be controlled by the use of axial restraints or anchor points at
strategic positions. As an anchor point you can fix two couplings, or
a coupling and a tee, at the both sides of the pipe. Do not fix anchor
support by pressing the pipe.
Linear Thermal Expansion and Ways of Its Compensation
Pic. 2. Nomogram for thermal expansion determination
of reinforced PN 25 pipe
L
i
n
e
a
r

T
h
e
r
m
a
l

E
x
p
a
n
s
i
o
n
27
O
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T
A
L
O
G
U
E
P
P
R

W
A
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E
R

S
U
P
P
L
Y

S
Y
S
T
E
M
PPR WATER SUPPLY SYSTEM
Pic. 4. Square expansion compensator
Necessary length of the flexible pipe segment of the compensator L
S
(see pic. 3 and 4) can be calculated by the
formula , where d is the outer diameter of the pipe, L the change in length of pipe.
Additional accommodation of the thermal movements of the pipe can be gained by the preliminary stressing
of the pipe in the desired direction. To accommodate the pressured pipe segment the flexible segment L
S
can be
made 30% shorter.
The accommodation of PPR pipes extension can be gained by the preliminary bending of pipes and installing
them in the wavy way on the solid support, which should be wide enough to let the pipeline bend change the form
when the temperature changes.
Pic. 5. Nomogram for the flexible segment Ls length determination.
When installing the PPRC water supplying system into the concrete or plaster, the additional expansion
compensators are not necessarily required. Nevertheless, if the length of the pipe is over 2 meters, it is recommended
to place a layer of elastic material (thermal insulation, for instance) between the pipe and the wall.
L
i
n
e
a
r

T
h
e
r
m
a
l

E
x
p
a
n
s
i
o
n
Pic. 3. Thermal expansion compensation on PPR pipeline
PPR WATER SUPPLY SYSTEM
28
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P
L
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T
I
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P
I
P
E
S

O
N
-
L
I
N
E
OHEMOAL RESSTANOE LST
[According to DN 8078]
Corrosive medium Concentration Chemical resistance
20 60 100
Hostile environment Concentration Chemical resistance
20 60 100
O
H
E
M

O
A
L

R
E
S

S
T
A
N
O
E

L

S
T
Conventional signs:
Rs - resistant; CR conventionally resistant; NR - not resistant; no information; LD Low density (less than 10%);
HD high density (more than 10%); AS - aqueous solubility at 20 ; V commercial valuation; TP Technically pure.
1,2 diaminethanol TP Rs Rs
2- nitrotoluene TP Rs TR
l-ICL/ 75%/25% NR NR NR
adipinic acid TP Rs Rs
nitric gas all Rs Rs
nitric acid 10% Rs TR NR
nitric acid 10-50% TR NR NR
nitric acid >50% NR NR NR
battery acid V Rs Rs
acrylonitrile TP Rs TR
allyl alcohol
deluted 96% Rs Rs
aldehyde AS Rs Rs
amber acid AS Rs Rs
amyl alcohol TP Rs Rs Rs
ammonia acid AS Rs Rs
ammonia gas TP Rs Rs
ammonia liquid TP Rs Rs
acetic acid anhydride TP Rs
aniline TP Rs CR
anone TP Rs CR
anone (cyclohexanone) TP CR NR NR
antifreeze V Rs Rs Rs
acetaldehyde TP CR
acetalphenone TP Rs Rs
amyl acetate TP CR
ammonium acetate AS Rs Rs butyl
acetate TP CR NR NR
sodium acetate AS Rs Rs Rs
acetone TP Rs
natrium benzoate 35% Rs Rs
benzol TP R NR NR
sodium bicarbonate AS Rs Rs Rs
potassium bisulphate AS Rs Rs
potassium bisulphite HD Rs
potassium dichromate AS Rs Rs
butanediol TP Rs Rs
butantriol (1, 2, 4) TP Rs Rs
butylene, liquid TP CR
butylene glycol TP Rs
butylene glycol 10% Rs CR butyl
alcohol TP Rs CR CR
butylene phenol AS Rs
butylene phenol TP
butine (2) diol (1,4) TP Rs
liquid paraffin TP Rs CR
fixing agent vat V Rs Rs
wines V Rs Rs
vinyl acetate TP Rs
tartaric acid 10% Rs Rs
wine vinegar V Rs Rs Rs
distilled water V Rs Rs Rs
air TP Rs Rs Rs
wax V Rs CR
hexane TP Rs CR
hexane triol (1,2,6) TP Rs Rs
heptane TP Rs CR
hydrazine hydrate TP Rs
natrium hydrate 60% Rs Rs Rs
potassium hydrogencarbonate AS Rs Rs
barium hydroxide AS Rs Rs Rs
potassium hydroxide 50% Rs Rs Rs
aniline hydrochloride AS Rs Rs
hydrochloride AS Rs Rs Rs
hydrochloride TP Rs CR
calcium hypocloride HD Rs
sodium hypocloride 20% NR NR NR
sodium hypochlorite 10% Rs
sodium hypochlorite 20% CR CR NR
hydroxiacetic acid 30% Rs CR
glycerin TP Rs Rs Rs
glucose 20% Rs Rs Rs
town gas V Rs
diaminethanol TP Rs
tar oil Rs NR NR
dextrin HD Rs Rs
dihexyl fatalat TR Rs CR
diglycolic acid AP Rs Rs
diesel oil V Rs CR
di-iso-octylfatalat TP Rs CR
di-iso-propyl ether TP CR NR
dimethyl amine 100% Rs
dimethylformamide TP Rs Rs
di-n-butyl ether TP CR
di-n-onyl fatalat TP Rs CR
dioane, TP CR CR
sulfur dioxide all Rs Rs
sulfur dioxide, gas TP Rs Rs
sulfur dioxide, fluid all Rs Rs
carbon dioxide,gas all Rs Rs
carbon dioxide,fluid all Rs Rs
dioctyl fatalat TP Rs CR
dichlorobenzene TP CR
dichloracetic acid TP CR
dichloracetic acid 50% Rs Rs
dichlorethylene (1, 1-1, 2) TP
diethyl amine TP Rs
diethyl ether TP Rs CR
leaven all Rs
gelatin HD Rs Rs Rs
fatty acids >4 TP Rs CR
potassium iodide AS Rs Rs
carbolineum V Rs
ammonium carbonate GL Rs Rs
potassium carbonate GL Rs Rs
calcium carbonate GL Rs Rs Rs
sodium carbonate 50% Rs Rs CR
carbonimonoxide all Rs Rs
carbonsulphide TP
caustic soda 60% Rs Rs Rs
alum TP Rs Rs
oxygen TP Rs
fatty acid 20% Rs
acid acetanhydride 40% Rs Rs
coconut oil TP Rs
coconut fat spirit TP Rs
cognac V Rs Rs
starch solution all Rs Rs
starch syrup all Rs Rs
cresol 90% Rs Rs
cresol >90% Rs
silicotfluorine acid 32% Rs Rs
fluorosilicic acid 32% Rs Rs
silicic acid all Rs Rs
xylol, xylene TP CR NR NR
corn oil TP Rs CR
citric acid LD Rs Rs Rs
molasses V Rs Rs Rs
29
O
A
T
A
L
O
G
U
E
P
P
R

W
A
T
E
R

S
U
P
P
L
Y

S
Y
S
T
E
M
PPR WATER SUPPLY SYSTEM
Corrosive medium Concentration Chemical resistance
20 60 100
Corrosive medium Concentration Chemical resistance
20 60 100
O
H
E
M

O
A
L

R
E
S

S
T
A
N
O
E

L

S
T
emthylamine 32% Rs
methyl bromide TP NR NR NR
methyl chloride TP NR NR NR
methyl ethyl ketone TP Rs CR
mineral water V Rs Rs Rs
milk V Rs Rs Rs
sea-water V Rs Rs Rs
motor oil TP Rs CR
urea AS Rs Rs
formic acid 10% Rs Rs CR
formic acid 85% Rs CR NR
arsenic acid 40% Rs Rs
arsenic acid 80% Rs Rs NR
oil TR Rs CR
ammonium nitrate AS Rs Rs Rs
potassium nitrate AS Rs Rs
calcium nitrate AS Rs Rs
copper (11) nitrate 30% Rs Rs Rs
sodium nitrate AS Rs Rs
silver nitrate AS Rs Rs CR
ozone 0,5 ppm Rs CR
ethylene oxide TP NR
phosphorus oxychloride TP CR
oleum all Rs Rs
oleum (H2S4+S3) TP NR NR NR
olive oil TP Rs Rs CR
paraffin oil ! TP Rs Rs NR
paraffin emulsion V Rs Rs
bromine fume all CR NR NR
potassium permanganate AS Rs NR
persulphate potassium AS Rs Rs
potassium perchlorate 10% Rs Rs
perchloric acid 20% Rs Rs
perchloroethylene TP CR CR
beer V Rs Rs Rs
picric acid AS Rs
pyridin TP CR CR
drinking water TP Rs Rs Rs
pellicular bath V Rs Rs
natural gas TP Rs
propane, gas TP Rs
propanol (1) TP Rs Rs
propargyl alcohol 7% Rs Rs
propylene glyco TR Rs Rs
propionic acid >50% Rs
mercuric TP Rs Rs
sulphuric acid 10% Rs Rs Rs
sulphuric acid 10-80% Rs Rs
sulphuric acid 80%-TP CR NR
sodium silicate HD Rs Rs
silicone emulsion V Rs Rs
silicone oil TP Rs Rs Rs
benzine - benzol alloy 8090/2090 CR NR NR
soybean oil R Rs CR
barium salt AS Rs Rs Rs
nickel salt AS Rs Rs
mercuric salt AS Rs Rs
manure salt AS Rs Rs
washing powder VL Rs Rs
alaune sulphate Me-Me III AS Rs Rs
aluminum sulphate AS Rs Rs
ammonium sulphate AS Rs Rs Rs
potassium sulphate AS Rs Rs
copper sulphate AS Rs Rs
sodium sulphate AS Rs Rs
sodium sulphide AS Rs Rs
sodium sulphide 40% Rs Rs Rs
tetrahydronaphthalane TP NR NR NR
tetrahydrofurane TP CR NR NR
tetrachloromethane TP NR NR NR
tetrachloroethane TP CR NR NR
tetrachloroethylene TP CR CR
tetraethyl lead TP Rs
tin (II) chloride AS Rs Rs
tin (IV) chloride AS Rs Rs
sodium thiosulfate AS Rs Rs
toluene TP CR NR NR
rendered animal fat V CR
tricresyl phosphate TP Rs CR
sulfur trioxide all Rs Rs
trioctyl phosphate TP Rs
trionilchloride TP CR NR NR
tritanolamin HD Rs
triphosphate sodium AS Rs Rs Rs
trichloroacetylene acid 50% Rs Rs
antinomy trichloride 90% Rs Rs
trichlorethylene TP NR NR NR
vinegar V Rs Rs Rs
acetic acid 40% Rs Rs
phenylhydrazine TP CR CR
phenol 5% Rs Rs
phenol 90% Rs
ammonium fluoride L Rs Rs
formaldehyde 40% Rs Rs
phosgene TP CR CR
ammonium phosphate AS Rs Rs Rs
phosphate AS Rs Rs
phosphoric acid 85% Rs Rs Rs
photoemulsion V Rs Rs
fruit juice V Rs Rs Rs
fructose HD Rs Rs Rs
phthalic acid AS Rs Rs
fluorine TP CR
potassium fluoride AS Rs Rs
hydrofluoric acid 48% Rs CR NR
furfuryl alcohol TP Rs CR NR
cotton-seed oil TP Rs Rs
chlorine 0,50% CR
chlorine 1% NR NR NR
chlorine AS CR NR NR
chlorine, gas TP NR NR NR
chloral TP Rs Rs
chlorine amine HD Rs
potassium chromate AS Rs Rs
sodium chromate AS Rs Rs
chlorbenzene TP CR
aluminum chloride AS Rs Rs
ammonium chloride AS Rs Rs
benzol chloride TP CR
potassium chloride AS Rs Rs
calcium chloride AS Rs Rs Rs
copper (11) chloride AS Rs Rs
sodium chloride LD Rs Rs Rs
sodium chlorite 2 - 20% Rs CR NR
chloric water TP CR
chloric acid 1% Rs CR NR
chloric acid 10% Rs CR NR
chloric acid 20% Rs NR NR
chloroform TP CR NR NR
chlorosulfonic acid TP NR NR NR
chloroacetic acid HD Rs Rs
chloroethanol TP Rs Rs
potassium chromate AS Rs Rs
sodium chromate AS Rs Rs Rs
chromic acid: 40% CR CR NR
chromic acid / sulphuric acid / water 15/ 35/ 50% NR NR NR
chroton aldehyde TP Rs
aqua-regia V Rs Rs
potassium cyanide HD Rs Rs
copper (1) cyanide AS Rs Rs
cyclohexane TP Rs
cyclohexanol TP Rs CR
cyclohexanol TP CR NR NR
zinc AS Rs Rs
oxalic acid AS Rs Rs NR
ethanol HD Rs Rs
ethanol + 2% toluol 96% Rs
ethyl acetate TP Rs CR NR
glycol TP Rs Rs Rs
ethylenediamine TP Rs Rs
ethyl benzol TP CR NR NR
ethyl alcohol TP Rs Rs Rs
ethyl chloride TP NR NR NR
oil ether TP Rs CR
malic acid HD Rs Rs
malic acid AS Rs Rs
malic wine V Rs Rs
PPR WATER SUPPLY SYSTEM
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MOUNTNG PROOEDURE
Diameter of the
pipe, mm
Welding depth,
mm
Heating time,
sec
Welding time,
sec
Cooling time,
min
20 14 7 4 2
25 16 7 4 2
32 18 8 6 4
40 20 12 6 4
50 23 18 6 4
63 27 24 8 6
75 31 30 10 8
90 35 40 10 8
110 41 50 15 10
Table 2. Welding depth and processing time at ambient temperature 20
The main method of jointing polypropylene elements is the spigot-and-faucet welding.
For jointing PPRC piping systems with metal components, combined fittings with embedded threaded parts,
couplings with nuts, or flanges are used. In case of joining with the help of couplings with nuts and flanges, plastic
faucet with shoulder should be welded to the pipe.
You can use hacksaw or other sharp instrument to cut pipe segments, but it is more preferable to apply special
scissors and cutters. For different pipe diameters special types of these tools developed. The cut off should be
made at right angle strictly, the contortion is inadmissible. The contortion of the pipe means that your instrument
is not sharp enough. You should clear burrs off the sheared edges, you may use the cuter or the knife.
Spigot-and-faucet welding
The welded parts should be prepared carefully. It is strongly recommended to cut off the both ends of the
pipes at angle 30 45C, especially when pipes with diameter 40 mm and more are used. It is also advisable to
scrape off the edge outer layer for about 0.1 mm at the jointing places of the pipes with big diameters. Damaged
and cracked pipes can not to be used. If the pipe and the fitting can be joined easily when not heated, they should
not be used.
The common rule for spigot-and-faucet jointing is that the inner diameter of the unheated faucet part should
be just a little smaller than the outer diameter of the pipe. The same rule concerns the welding adaptors as well:
they should not fix easily with the welded parts in cool state; in the process of welding the adaptor and the welded
component should be closely connected. The parts that do not meet the requirements can not be used!
Welding parts should be cleaned in the joint area from any kind of dirt and degreased with the help of spirit or
specific cleaner. Mark the depth of welding according to the table bellow. Remove metal layer from the reinforced
pipe with the help of grinding instrument.
You may heat the pipe with the drier to remove the aluminum layer easier.
Fix the welding dies of proper diameters the bushing and the draw bar on the welding machine. Switched
to the power supply socket machine warms up to essential working temperature (260
o
C) automatically. You can
settle the heat regulator on the desired temperature if necessary.
Welding itself is the jointing of two parts when they are already heated in the machine. Put the pipe into the
heating bushing and the spigot part on the draw bar. The process should be done smoothly; radial rotation is
prohibited. Pipe axis line should not deviate from the bushing axis line by more than 5 degrees.
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Pic. 6. Basic operations of butt fusion: cutting, heating, connecting.
For welding pipes with big diameters (more than 40 mm) and length above 2 meters, apply specific welding
device with centrator to gain coaxiality of the jointing.
After the stipulated heating time remove the welded parts and join them immediately. Push the pipe into the
faucet up to the end of the welded area. Do not turn the jointing and keep the coaxiality of the parts. Note: a pipe
pushed too deep into the faucet can trample and reduce the inner section. As a result of overheating, the pipe
diameter may become too narrow, and the fitting diameter may increase.
It is recommended to keep the parts fixed strongly for about welding time. Do not align the parts or use cold
water during the cooling time. After the cooling time the jointing may be used under moderate mechanical stress.
The piping system may be filled with water in 1 hour after welding.
A well-done jointing may have the axial deviation of the pipe and fitting below 5C. There should not be cracks,
or folds, or other damages caused by overheating on the faucet part; there should be even all-round bead of
welded plastic material around joint.
Polypropylene pipes welding should be held at ambient temperature 0 C or higher. Prevent welded connection
from dust and atmospheric precipitates.
The ambient temperature during the mounting is very important. You should increase the welding
time in cold conditions (up to 50% when the temperature is about 5C) and decrease the time when
it is hot. Consider also the cooldown of the surface of the welding machine. It is the best to use heat
signal light to make sure that the welding surface temperature has reached 2605 .
Welding dies and welding machine should be kept clean. Remove the left over material with the help of rough
napkin, avoid damaging of teflon surface of welding dies.
Thermal insulation should be installed on the heating systems, laid in non-heated buildings; in the place
s of possible freezing of the heater; in artificially cooled rooms; for the purpose of preventing scalds and
condensation.
Polypropylene material has rather low thermal conductivity, thus PPRC pipes require less insulation material
than metal pipes. For example, PN20 pipe will have 53 surface temperature as a result of transporting water at
temperature 80 for a continuous time.
THERMAL NSULATON
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Property Test Method Unit Vlue
Density at 23 ISO R 1183 g/m
3
0.90
Melt flow rate
MFI 190C/5 kg
MFI 230C/16 kg
MFI 230C/5 kg
ASTM D 1238
ISO R 1133
DIN 53 735
g/10min 0.65
0,2+0,45
0,6+1,2
Melting point 146
Property Test Method Unit Vlue
Thermal conductivity at 23 DIN 52612 W/mK 0.24
Specific heat at 23 Kj/kgK 2,0
Coefficient of linear thermal expansion DIN 53 752 K
-1
1.510
-4
Deformation temperature under weight
ASTM D 648
ISO 75
C
C
44
72
Vicat softening point
(1kg)
(5kg)
ISO 306
DIN 53 460
C
C
60
130
TEST RESULTS OF PPR PPES
Physical Properties
Termal Properties
Property Test Method Unit Vlue
Tensile strength at yield at 23C
Tensile speed: 50mm/ min.
100mm/ min.



ISO R 527
(Sample 1)

DIN 53 455
(Sample 1)
N/mm
2
25
23
Elongation at break at 23C
Tensile speed: 50mm/ min.
100mm/ min.
% 13,5
18
Tensile strength at yield at 23C
Tension speed: 50mm/ min.
100mm/ min.
N/mm
2
21,5
34
Elongation at break at 23C
Tensile speed: 50mm/ min.
100mm/ min.

%

>400
>400
Modulus of elasticity at 23C ASTM D 790 N/mm
2
800
Flexure modulus at 23C DIN 53 447 N/mm
2
874
Impact strength (Shore) D ASTM D 740
ISO R 868
DIN 53 505
60
Notched impact strength (Izod)
at 23C
at 0C

ISO R 180
ASTM D 256

j/m
2

22,5
5,6
Notched impact strength (Charpy)
at 23C
at 0C

DIN 53 453
ISO R 179

kj/m
2

20
3,5
Mechanical strength properties determined by
Impact strenght at 0C
DIN 8078 no
failure
Mechanical Properties
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Prevent PPRC pipes and fittings from impacts and mechanical shocks. During transportation the packs of
pipes should be stored flat on firm level ground. Protect them from sharp metal angles and edges of the transport
platform.
Transportation, loading and off-loading of polypropylene pipes should be held at ambient temperature not
lower than -10 . If special safe support handles are used, pipes can be transported at temperature below -
20C. The delivered pipes and fittings should be kept at place for about 2 hours at temperature above zero.
Polypropylene pipes and fittings are to be stored inside or sheltered from ultraviolet radiation with min
temperature 5. They should be kept in their boxes or package until ready for use. Do not store them together
with solvents, oil-paints, and like substances.
Pipes should be stored on shelves or other firm surfaces excluding pipe sagging. The height of the bundle of
pipes should not exceed 1 meter height. The bundle must be stored at one-meter distance from heating bodies.
Protect PPRC pipes and fittings from strikes
and mechanical shocks.
Damaged pipes can not be used.
For bending the pipe use hot air only, maximum
bending temperature 140
o
C.
Never heat with open flame!
Before welding PPRC pipes and fittings get sure
they are not damaged or cracked or dirty.
HANDLNG AND STORAGE
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always with youl


The new AQUART

pipes are composed of three layers:


the inner and the outer layers consist of polypropylene
PPR with specific components, the layer of glass fiber is
between them.
AQUART

PPR-FB-PPR composite pipes


with fberglass middle layer
The outer layer is made of PPR
polypropylene and pipes can be combined
with the help of ordinary welding equipment.
It also contains specific additives that make
the pipes Ultra-violet resistant.
The middle layer of the new AQUART

pipes is made of composite material


polypropylene PPR and FBglass fiber. Thanks to such compound combination
all the characteristics of the new AQUART

pipes mechanical resistibility, hot


and cold temperature resistibility - have been improved.
In particular, the problem of linear expansion has been solved: it is 4.5 times
lower than that of ordinary polypropylene pipes. The glass fiber layer serves an
oxygen barrier which makes it possible to use new AQUART

pipes in individual
heating systems instead of reinforced pipes.
The third, inner pipe layer is made of polypropylene (PPR), which guarantees
the compliance with the sanitary norms in using the pipes in water supply
systems.
New AQUART

pipes installation does not differ from the installation of polypropy-lene pipes the same equipment
and skills are required. New AQUART

pipes are produced in China, on one of the plants of AQUART

Group.
At present time pipes PN-16, PN-20, PN-25 with diameters from 16 to 160 are presented.
1. Improvedmechanicalresistibility.
The essential difference of the new pipes is their good mechanical resistibility even under high temperatures. On
the diagram below you see the advantages of the new pipes over the pipes of other materials PPR-FB-PPR pipes can
bear much higher pressures, and with the growth of temperatures this ability does not
decrease so sharply as with other types of pipes.
2.Improvedpressureresistance
Scientific tests have proved that PPR-FB-PPR pipes reveal high pressure resistance
and the coefficient of resistance is 25% higher than of ordinary polypropylene pipes.
3.Betterthermalresistance.
The new PPR-FB-PPR pipes can stand the rise of temperature up to 145C, which is 30
degrees higher than with ordinary polypropylene pipes. This quality meets the American
standard ASTM D-646 Lab. Such a variety of working temperatures makes it possible to
use the new pipes in hot countries, as well as in countries with cold climate.
4.Ultra-violetprotection.
Specific additives included into polypropylene in the process of extrusion protect the
outer layer from ultra-violet radiation; ordinary polypropylene pipes lack this feature.
Such peculiarity makes it possible to use the new pipes much longer and to install them outside the buildings.
5.Lowthermalexpansion
coeffcient.
Thermal expansion coefficient of this
pipe is 4 times lower than that of ordinary
PPR pipes.
Particular features
Material PPRFB PVC PP PE
Reinforced
polymers
Steel
Coefficient of
therm.expans
10
-5
sm/sm/
2.4 7 11 12 1.5 1.2
Density 1.05 1.4 0.91 0.95 1.7 7.5
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AQUART NETWORK +852 8199 0209
CHINA
Phone +852 8199 0209
BOX 11 GPO, Hong Kong - for correspondence
20 Pak Kok New Village, Lamma Island, Hong Kong - office
RUSSIA
http://www.aquart.ru
UKRAINE
http://www.aquart.ua