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Description of the system

HP steam flow to HTP


HP steam pressure at HTP inlet
HP steam temperatuer
HP steam enthalpy
Leakage 1 from MSV of HPT E
Leakage 2 from MSV of HPT F
Leakeage through HPT to IPT
Gland leakages steam flow E
Gland leakages steam flow D1
Gland leakages steam flow B
CRH calculated steam flow
CRH steam enthalpy
CRH temperature
HRH flow to IPT
HRH enthalpy
HRH pressure
HRH temperature
HRH stop valve body leakage F
HRH stop valve body leakage E
IPT gland leakage steam flow D2
IPT gland leakage steam flow E
IPT calculated / HRSG data steam flow from IP SH
LP SH steam flow
LP steam flow calculated
LPT steam enthalpy
LP steam pressure
LP steam temperature
Gland leakage inlet from LPT D4
Gland leakage outlet from LPT E
LPT calculated exhaust steam flow
LPT exhaust steam enthaly
Condenser back pressure
HP steam available for work output
Energy conversion in HPT
HPT output
HRH steam flow
HRH steam enthalpy
HPT to IPT leakage
Enthalpy of HTP steam
Total energy available in IPT

Unit

Value at OLD
HBD reference

Value at NEW
HBD
reference,
Guranteed

TPH
Mpa
Deg C
KJ/kg
TPH
TPH
TPH
TPH
TPH
TPH
TPH
KJ/kg
Deg C
TPH
KJ/kg
Mpa
Deg C
TPH
TPH
TPH
TPH
TPH
TPH
TPH
KJ/kg
Mpa
Deg C
TPH
TPH
TPH
KJ/kg
Kpa
TPH
KJ/kg
kW
TPH
KJ/kg
TPH
KJ/kg
KJ/hr

283.268
9.504
564.3
3540
0.1
0.8
9.68
0.117
0.505
1.924
270.142
3187
379
312.05
3609
2.223
564.48
0.1
0.1
0.547
0.089
41.908
35.4
359.118
3104
0.37
317
0.62
0.16
359.578
2490
0.0081
273.588
353
26827
311.85
3609
9.68
3540
1159733850

282.79
9.47
565.3
3543
0.1
0.8
9.68
0.117
0.505
1.924
269.664
3193
379
315.59
3609
2.254
565
0.1
0.1
0.554
0.09
45.926
34.26
361.51
3103
0.3587
317.2
0.8
0.174
362.136
2515
0.0103
273.11
350
26552
315.39
3609
9.68
3543
1172538750

41
42
43
44
45
46
47

Enthalpy of IPT exhaust steam


Exhaust energy of IPT
IPT output
Steam flow to LPT
Steam enthalpy
LPT exhaust enthalpy
LPT output

48
49
50
51
52

Total power output (calculated) from all the turine


Power as per HBD / effective power putput
Mechanical loss
Power at Generator treminal
Generator Efficiency
Condenser heat load
Condenser heat load

KJ/kg
KJ/hr
kW
TPH
KJ/kg
KJ/kg
kW

3104
998029120
44918
359.1
3104
2490
61250

3103
1008692210
45513
361.5
3103
2515
59047

kW
kW
kW
kW
%

132994
129506
850
129501
0.9800

131112
131111
850
127786
0.9810

KJ/Hr
W
kcal/hr
conversion
W

831358170
230932825
198566487.5
4.183076
230727419

838703200
232973111
200320817.8
4.183076
232765890

CW flow
Density

m3/hr

Calculated expected temperature rise

Deg C

Fuel flow
GT load
ST load
Total load
GCV of fuel
Total heat input
Plant Heat rate
Plant Heat rate
Heat rate guarantee
GT load
Simple cycle heat rate

kg/sec
kW
kW
kW
kcal/kg
kcal/hr
kcal/kWh
KJ/kWh
KJ/kWh
kW
kca/kWh
KJ/kWh

Computed HBD
Computed HBD
Computed HBD Computed HBD based on HRSG
based on HRSG
based on HRSG based on HRSG
data,
data, without IP
data
data
guranteed, with
export water
IP export water
282.79
9.47
565.3
3543
0.1
0.8
9.685
0.117
0.504
1.938
269.646
3194
379.6
311.666
3609
2.254
565
0.1
0.1
0.554
0.09
42.02
34.26
357.605
3103
0.3587
317.2
0.8
0.174
358.231
2515
0.0103
273.105
349
26476
311.466
3609
9.685
3543
1158394749

264.3
10.8
565
3536.9
0.1
0.8
9.685
0.117
0.504
1.938
251.156
3184.8
373.6
296.856
3608.9
2.25
565
0.1
0.1
0.554
0.09
45.7
39.4
347.935
3070.5
0.3587
301
0.8
0.174
348.561
2537
12.13
254.615
352.1
24903
296.656
3609
9.685
3536.9
1104886381

283.268
10.8
565
3536.9
0.1
0.8
9.685
0.117
0.504
1.938
270.124
3184.8
373.6
311.592
3608.9
2.25
565
0.1
0.1
0.554
0.09
41.468
35.4
358.671
3070.5
0.3587
301
0.8
0.174
359.297
2520
10.8
273.583
352.1
26758
311.392
3609
9.685
3536.9
1158068605

283.268
10.8
565
3536.9
0.1
0.8
9.685
0.117
0.504
1.938
270.124
3184.8
373.6
315.824
3608.9
2.25
565
0.1
0.1
0.554
0.09
45.7
39.4
366.903
3070.5
0.3587
301
0.8
0.174
367.529
2520
10.8
273.583
352.1
26758
315.624
3609
9.685
3536.9
1173341893

Computed HBD
based on HRSG
data,
guranteed, with
IP export water

Bypassing HP
steam to IP
header

275
10.8
565
3536.9
0.1
0.8
9.685
0.117
0.504
1.938
261.856
3184.8
373.6
303.324
3608.9
2.25
565
0.1
0.1
0.554
0.09
41.468
35.4
350.403
3070.5
0.3587
301
0.8
0.174
351.029
2520
10.8
265.315
352.1
25949
303.124
3609
9.685
3536.9
1128229393

266
10.8
565
3536.9
0.1
0.8
9.685
0.117
0.504
1.938
252.856
3184.8
373.6
315.824
3608.9
2.25
565
0.1
0.1
0.554
0.09
45.7
39.4
366.903
3070.5
0.3587
301
0.8
0.174
367.529
2520
10.8
256.315
352.1
25069
315.624
3609
9.685
3536.9
1173341893

3103
996531553
44962
357.6
3103
2515
58409

3070.5
940620040.5
45630
347.9
3070.5
2537
51562

129847
122094
129846
122093
850
925
126416
118745
0.9800
0.9800
1370
829643600
814863770
230456556
226351047
198156969.5
194626867.8
4.183076
4.183076
230251573
226149717

3070.5
985866928.5
47834
358.7
3070.5
2540
52854

3070.5
998861284.5
48467
366.9
3070.5
2540
54067

3070.5
960480034.5
46597
350.4
3070.5
2522
53388

3070.5
998861284.5
48467
366.9
3070.5
2537
54373

127446
127445
925
123990
0.9800

129292
129291
925
125799
0.9800

125934
125933
925
122508
0.9800

127909
127908
925
124443
0.9800

841083495
233634304
200889341.5
4.183076
233426495

860387535
238996538
205500032.2
4.183076
238783959

815387781
226496606
194752025.7
4.183076
226295146

859286826
238690785
205237132.4
4.183076
238478479

24000
995.025
23880.597
8.15
14.3
233260
120400
353660
10500
540540000
1528
6399
6469
70
233260

14.7
239000
123990
362990
10500
555660000
1531
6409
6469
60
239000

14.7
239000
125799
364799
10500
555660000
1523
6377
6469
92
239000

14.7
239000
124443
363443
10500
555660000
1529
6401
6469
68
239000

2317
9702

2325
9734

2325
9734

2325
9734

366000
12340

366000
3010

366000
1201

366000
2557

Site data
11/09/10

266
10.8
565
3536.9
0.1
0.8
9.685
0.117
0.504
1.938
252.856
3184.8
373.6
307.556
3608.9
2.25
565
0.1
0.1
0.554
0.09
45.7
39.4
358.635
3070.5
0.3587
301
0.8
0.174
359.261
2520
10.8
256.315
352.1
25069
307.356
3609
9.685
3536.9
1143502681

3070.5
973474390.5
47230
358.6
3070.5
2537
53148
125447
125446
925
122030
0.9800
839923170
233311992
200612202.6
4.183076
233104469

14.7
239000
122030
361030
10500
555660000
1539
6444
6469
25
239000
2325
9734
366000
4970

361.32
2515
46.3
193.84884
838678337 KJ/HR
232966205 W
232966
200284289
1.1631776

200314879 KCAL/HR
22257.2088
22369
918
23287
1.041667

55643022 cal
6182.558

2321
554.361326

Exhaust flow
Sp Volume
Volume
Velocity at LPT exhaust
Area of LPT exhaust

Exhaust flow
Sp Volume
Volume
Velocity at LPT exhaust
Area of LPT exhaust

TPH
m3/kg
m3/hr
m3/sec
m/sec
M2

1244.02
358.36 357.605
13.364
17.242
14.112
16625083 6178843 5046522
4618.079 1716.345 1401.812
317.29
317.29 259.1441
14.55476 5.40939 5.40939

TPH
m3/kg
m3/hr
m3/sec
m/sec
M2

361.32 357.605
13.85
13.222
5004282 4728253
1390.078 1313.404
273.4222 258.3406
5.084
5.084

#REF!
14.112
#REF!
#REF!
#REF!
#REF!

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23
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25
26

Description

Symbol

Unit

CW inlet temperature
CW outlet temperature
Condensate cemperature
Exhaust steam enthalpy
Exhaust steam flow

T1
T2
T
He
Qh

Deg C
Deg C
Deg C
kcal/kg
kg/hr

T - T1
T - T2

Deg C
Deg C

Overall heat transfer

W/m2.Deg C

Total heat load in condenser

lmtd =

1 kcal/s = 4.183076 kW
Surface area required for the same

kcal/hr
kcal/s
4183.076 W
A
m2

Design
33
41.84
46.3
600.7
361320
13.3
4.46
8.091
3071.5
200314879
55643
232758990
9366.4

Q = U*A*LMTD (calculated)
ln(dT1/dT2) =(T2-T1)/ lmtd
dT1/dT2 = e^((T2-T1)/lmtd)
T = condensate temperature calculated

Deg C

Design CW flow
Design CW flow
Circulating water temperature rise

Qcw
Qcw
dT

TPH
kg/hr
Deg C

22222
22222000
9.01425972

Actual with
HRSG
33
42.0
46.4
600.7
358231
13.4
4.39
8.071

Converted
unit
Deg F
91.4
Deg F 107.62567
Deg F 115.52
BTU/lb 1081.3
BTU/lb 789764.3
Deg F
Deg F
Deg F

35.6
43.5
50.26355986
612
258900

24.12
7.89
14.527

14.66355986
6.763559863
10.209

3071.5

3071.5

198566522.7
55157
230727460
9307.5
Selected surface area
Computed LMTD

145433564.4
40398
168988792
5389.1
9000
6.113147481 Deg C

ln(dT1/dT2)
(dT1/dT2)
T=

0.773816137
2.168023964
50.26355986

CW flow at this condition

22222 TPH
22222000
6.544575842

7.9

Actual
condition
33.0
#DIV/0!
#DIV/0!
600.7
361320
#DIV/0!
#DIV/0!
#DIV/0!
3071.50
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
9000
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
22222
22222000
#DIV/0!

Sl no

Description
1 HP steam enthalpy
IP steam enthalpy CRH
HRSG IP steam
HRH steam enthalpy
LP steam enthalpy (HRSG outlet)
LP exhaust enthalpy
Additional power output from HTP
IP/LP turbine power loss
LP turbine power loss

Unit

kW
kW
kW

1 HP steam enthalpy
IP steam enthalpy CRH
HRSG IP steam
HRH steam enthalpy
LP steam enthalpy (HRSG outlet)
LP exhaust enthalpy
HPT loss
IP/LP turbine power loss
Total power loss
Present load on stem turbine at 264.3 TPH HP
steam flow
Power loss due to short fall in HP steam
Permanent power loss due to some minor
mistake in HBD
Steam turbine rating

Value
3543
3193
3054
3609
3037
2515
0
533.0111
53.65

3543
3193
3054
3609
3037
2515
kW
kW
kW

1797.639
5618.906
7416.544
119400
7417

MW

587
127.40

HP steam flow
IP steam flow
LP steam flow

HTC HBD
282.79
45.56
34.57

TBW HBD
282.79
42
34.2

HP steam flow
IP steam flow
LP steam flow

282.79
45.56
34.57

264.3
42
34.2

Short fall
0
3.56
0.37

18.49
3.56
0.37

Sl No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Sl No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Description
Atmospheric pressure
Wet bulb temperature
Dry bul tempearture
KAV/L (for cooling tower)
Design air flow through coling tower
Design water flow through cooling tower
COC
Drift loss
Make-up water temperture
water inlet height
Fan TTL head in Inch of H2O
Design cooling tower approach
Design L/G ratio
Tube OD
Number of Tube passes
Tube count per pass
Active tube length per pass
Cleanness factor
Heat rejected

Description
Atmospheric pressure
Wet bulb temperature
Dry bul tempearture
KAV/L (for cooling tower)
Design air flow through coling tower
Design water flow through cooling tower
COC
Drift loss
Make-up water temperture
water inlet height
Fan TTL head in Inch of H2O
Design cooling tower approach
Design L/G ratio
Tube OD
Number of Tube passes
Tube count per pass
Active tube length per pass
Cleanness factor
Heat rejected

Unit 1
PSIA
Deg F
Deg F

Unit 2
Kg/cm2
Deg C
Deg C

10^3 x CFM
GPM
%
Deg F
Ft
Inch Of H2O
Deg F

Mbtu/hr

Unit 1
PSIA
Deg F
Deg F

%
Deg C
M
mm of H2O
Deg C

1
439.17888
90
787

Unit 2
Kg/cm2
Deg C
Deg C

10^3 x CFM
GPM
%
Deg F
Ft
Inch Of H2O
Deg F

Mbtu/hr

14.69594
80.6
104
1.2172
8154.816
109120
5
0.01
86
31.16
0.5
10.8
1.697

%
Deg C
M
mm of H2O
Deg C

1
439.17888
90
787

Corrected condition
14.69594
80.6
104
1.2172
8154.816
87987
5
0.01
86
31.16
0.5
10.8
1.697

Sl No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Description
Atmospheric pressure
Wet bulb temperature
Dry bul tempearture
KAV/L (for cooling tower)
Design air flow through coling tower
Design water flow through cooling tower
COC
Drift loss
Make-up water temperture
water inlet height
Fan TTL head in Inch of H2O
Design cooling tower approach
Design L/G ratio
Tube OD
Number of Tube passes
Tube count per pass
Active tube length per pass
Cleanness factor
Heat rejected

Unit 1
PSIA
Deg F
Deg F

Unit 2
Kg/cm2
Deg C
Deg C

10^3 x CFM
GPM
%
Deg F
Ft
Inch Of H2O
Deg F

Mbtu/hr

%
Deg C
M
mm of H2O
Deg C

1
439.17888
90
787

Actual condition
14.69594
80.6
104
1.2172
8154.816
87987
5
0.01
86
31.16
0.5
10.8
1.697

1.033227
27
40

30
9.5
6

107.6
91.4
80.6
10.8

42
33
27
6

39 3.888889

230251573 KCAL/HR

Corrected condition
1.033227
27
40

30
9.5
6

40 4.444444 0.555556
41
5
0.555556

Actual condition
1.033227
27
40

30
9.5
6

Sl No

Description

1
2

Present STG load


Present GTG load

Degrdation of GT for 7 months of operation based on GT


correction curve

Unit MW
118
233
4

HRSG load may achieve if GT can run at higher load


without degradation shall be as per HRSG design figure.
4

HP steam flow will match with design value and we can


achieve addition power out put from HPT.

2.3

Additional power output form IPT and LPT

4.1

6
7

Power loss for reduction of condenser vacuum from 84


to 94 mmHg
STG total load can be achieve after all the necessary
corrections

2.39
126.79

Contractual pemanent loss

1.41

STG permanent loss for condenser under size

10

Total load can be achieve considering GTG degradation


factor

363.79

Power considering un-recoverable loss due to design


mistake

366.2

Remarks

Degradation after 7 - 8 months of


operation of GT

After fixing HPT problem. HTC


scope of supply
After fixing HPT problem. HTC
scope of supply
After fixing the CW system, CW
pumps, CT and condenser

Un-recoverable
Un-recoverable, as condenser is
under size