Mix Design LEC10

# CEL 774 CONSTRUCTION PRACTISES

Mix design of Concrete: IS method B. Bhattacharjee CIVIL ENGINEERING DEPARTMENT IIT DELHI
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI

General Outline
• The IS 10262 method • Example

B. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI

IIT DELHI .0 MPa DETERMINE FROM SITE DATA.65σ The standard deviations are: M10-M15: 3.IS METHOD Step 1: f m =f ck + 1. 30 CUBES B.5 MPa M20-M25: 4. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.0 MPa M30-M50: 5.

IIT DELHI . Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.IS METHOD Step 2 : selection of w/c from curves B.

Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.IS METHOD Step 2 : selection of w/c from curves B. IIT DELHI .

a (mm) 10 20 40 B. IIT DELHI W kg/m3 208 186 165 p=Fagg Vol (%of Total) 40 35 30 . Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.IS METHOD Step 3: Estimate water content & sand contents for concrete grades up to M35/ M35 above M35 m.s.

IIT DELHI .s. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.IS METHOD Step 3: Estimate water content & sand contents for concrete grades up to M35/ above M35 m.a (mm) 10 20 W kg/m3 200 180 p=Fagg vol (%of Total) 28 25 B.

8 B.35 (>M35) Compaction factor =0. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.6(up to M35) & 0. IIT DELHI .IS METHOD Step 3: Estimate water content & sand contents for concrete grades up to M35/ above M35 The Tables are for: Crushed CA Fine aggregate Zone II w/c =0.

5% /zone (+ for I) 0 ±1% -7 .III. IIT DELHI ΔW 0 3%(±) 0 -15 Δp (%) -1. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.IV CF(±) 0.IS METHOD Step 3: Estimate water content & sand contents for concrete grades up to M35/ above M35 (Adjustments) Condition Adjusments Sand ZoneI.05 Rounded agg B.1 w/c (±) 0.

Aggregate contents. w/c*= Min (w/ccurve. Cdurability).IS METHOD Step 4: Calculate cement content. IIT DELHI . Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING. C=Max(W/ w/c*. w/cdurability) . ⎡ C 1 Fagg ⎤ 1 V = ⎢W + + × ⎥× SC p S Fagg ⎥ 1000 ⎢ ⎣ ⎦ ⎡ Cagg ⎤ C 1 1 V = ⎢W + + × ⎥× SC (1 − p) SCagg ⎥ 1000 ⎢ ⎦ ⎣ B.

0 1. IIT DELHI .0 2.a (mm) 10 20 40 Air content (%) 3.s. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.0 B.IS METHOD V=1-air content m.

IIT DELHI .a rounded aggregate B.IS METHOD (Example) M25 concrete Cement 43 grade Moderate exposure Zone III sand Compaction factor 0. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.s.9 20 mm m.

IIT DELHI .IS METHOD (Example) Step 1: f m =f ck + 1.65σ σ=4 Grade 25 SD 4 TMS 31. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.6 f m = 32 MPa B.

IS METHOD Step 2 : selection of w/c from curves w/c =0. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING. IIT DELHI .43 B.

Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.IS requirements (RCC) Exposure Mild Moderate Severe Very severe Extreme Min C 300 300 320 340 360 Max w/c Min Grade M 20 M 25 M 30 M 35 M40 0.45 0.55 0. IIT DELHI .50 0.43. B.40 Step 2: w/c*=0.45 0.

a (mm) 10 20 40 B.s. IIT DELHI W kg/m3 208 186 165 p=Fagg(%of Total) 40 35 30 .IS METHOD Step 3: Estimate water content & sand contents for concrete grades up to M35/ M35 above M35 m. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.

43-0.5% /zone(+ for I) 0 ±1% -7 0 3%(±) 0 -15 .1×0.III.6)×0.2 kg/m3 Δ p (%)=-1.01/0.05-7=-11.5+(0.03*186-15=-9.8)/0.9 Condition ΔW Sand ZoneI.9-0.IS METHOD Step 3: Adjustments ΔW=(0.05 Rounded agg B.1 w/c (±) 0. IIT DELHI Adjusments Δp (%) -1.IV CF(±) 0. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.

50)=0.02) = ⎢177 + + × ⎥× 3.15 (1 − 0. 0.98 = ⎢177 + + × × ⎥ 3.6≈412 kg/m3 p= 35-11.0kg/m3 Cagg ⎤ ⎡ 412 1 1 0.IS METHOD Step 4: w/c*= Min (0.2≈177kg/m3 C=Max(177/ 0.25 kg/m3 .231) 2.15 0.231 2.6 ⎦ 1000 ⎣ B. W=186-9.1 Fagg ⎤ ⎡ 412 1 1 (1 − 0. 300). =411.43. IIT DELHI Fagg=419.43 .7 ⎦ 1000 ⎣ Cagg= 1344. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.9=23.43.

Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING. 300).2≈177kg/m3 C=Max(177/ 0. IIT DELHI .6≈412 kg/m3 Fagg=419. =411.25 kg/m3 Cagg= 1344.0kg/m3 Total= 2352 kg/m3 B.43.IS METHOD W=186-9.

absorption) Trial mix and final adjustment B. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING.IS METHOD Actual water to be added =177-water (present – absorption) in aggregate in kg/m3 Actual quantity of aggregate in the mix shall be Aggregate content + extra due to (moisture content. IIT DELHI .

IIT DELHI .Summary IS method Example DEPARTMENT OF CIVIL ENGINEERING.

IIT DELHI .THANK YOU FOR HEARING DEPARTMENT OF CIVIL ENGINEERING.