500 Series Power Unit Parts List

Model 400-D-1

Model 500

Model 500-D
Page 1

Model 500 Cross-section View

500-1H

400-17A & 17B

500-TOG
Toggle Assembly

568-353
O-Ring

500-5 Stop

Die Assembly

500-2B Piston Rod

500-32
Spring
5/16-18 x 1 FHSCS
- 4 Pls
6230-20
O-Ring

6227-28
O-Ring

3000-550
500-1

500-2A Piston

Page 2

8-32 x 5/8 FHSCS

4 PLS

10-32 x 5/16
Dog Point SSS
10-32 x 3/16
Cup Point SSS

500-26 Cover
500-18

Model 500 Exploded View

6227-07

6227-02

568-353
O-Ring
.040 SS
Washer
500-32
Spring

400-17A 400-17B

5/16-18 x1
4 Pls

500-1H
Handle

6227-28
O-Ring

500-1
Body

10-32 x 5/8
FHSCS
4 Pls

500-5
Stop

3000-550
Retaining Ring

1/4-20 x3/8
SHCS

500-2A
Piston

500-2B
Piston Rod

10-32 Half Dog x 5/16 SSS

4 Pls

500-18
Housing

500-TOG

6230-20
O-Ring

500-26
Cover
Page 3

500-D Cross-section View

500-1H
400-17A & 17B
568-353
O-Ring

6230-33
O-Ring

568-353
O-Ring

6227-28
O-Ring

500-TOG
Toggle Assembly

6227-12
O-Ring
500-30
500-5 Stop

500-32
Spring

500-2B
Piston Rod

Die Assembly

400-27A

6230-20
O-Ring

1/4 NPT

500-29

500-1
500-31
Piston Rod

Page 4

5/16-18 x 1-3/4
FHSCS - 4 Pls

3000-550

10-32 x 5/8 FHSCS

500-2A
4 PLS

10-32 x 1/4
Dog Point SSS
10-32 x 3/16
Cup Point SSS

500-18

500-26
Cover

500-D Exploded View

568-353
O-Ring

6227-07

5/16-18 x 1-3/4
FHSCS - 4 Pls

500-29
6230-33
Rear Cover O-Ring

6227-02

500-30
Booster
400-17A 400-17B
6227-33
Washer

500-2A
Piston

1/4-20 x3/8
SHCS

568-353
O-Ring

500-31
Piston Rod

6227-14
O-Ring

500-1H
Handle

500-5 10-32 x 5/8 FHSCS

4 Pls
Stop

6227-28
O-Ring

500-1
Body

4100-100
500-33
Retain Ring Cyc Valve

10-32 Half Dog x 5/16 SSS

4 Pls

500-2A
Piston

500-2B
Piston Rod
.040 SS
Washer

500-32
Return Spring

3000-550
Retaining Clip

500-18
Housing

500-TOG

6230-20
O-Ring

500-26
Cover Nut
Page 5

500-D-1 Cross-section View

500-3A4
Piston
568-353
O-Ring

6230-33
O-Ring

500-1H
6227-28
O-Ring

6227-14
O-Ring

400-17A & 17B

568-353
O-Ring
500-TOG
Toggle Assembly

500-30
500-29-1
500-2A

500-29

500-31-1
568-353
O-Ring

500-5 Stop

6230-33
O-Ring

5/16-18 x .625
FHSCS - 4 Pls
Page 6

Die Assembly
500-30

500-31

500-1

5/16-18 x 1-3/4
FHSCS - 4 Pls

500-2A
3000-550
10-32 x 5/8 FHSCS
4 PLS

500-2B
500-32
Piston Rod
Spring

6230-20
O-Ring

10-32 x 1/4
Dog Point SSS
10-32 x 3/16
Cup Point SSS

500-18

500-26
Cover

500-D-1 Exploded View

6230-33
O-Ring

500-29
Rear Cover

6227-07

6230-33 500-31
5/16-18 x 1-3/4
O-Ring Piston Rod FHSCS - 4 Pls
500-31-1
Piston Rod

6227-14
O-Ring

6227-02

500-1H
Handle
400-17A 400-17B

5/16-18 x 5/8
FHSCS - 4 Pls

6227-33
Washer

500-3A4
Piston

500-2A
Piston
500-29-1
500-30
Booster Rear Cover

568-353
O-Ring

500-30
Booster

6227-28
O-Ring

500-1
Body

4100-100
500-33
Retain Ring Cyc Valve

568-353
O-Ring

1/4-20 x3/8
SHCS

568-353
O-Ring

500-5 10-32 x 5/8 FHSCS

4 Pls
Stop

10-32 Half Dog x 5/16 SSS

4 PLS

500-2A
Piston

500-2B
Piston Rod
.040 SS
Washer

500-32
Return Spring

3000-550
Retaining Clip

500-18
Housing

500-TOG

6230-20
O-Ring

500-26
Cover Nut
Page 7

500-TOG Toggle Assembly

( all models )
500-9
4 Pls

3/8 x 1-1/
2 4 Pls

3/8 x 1-1/
4 4 Pls

3/8 x 3
2 Pls
500-10 H.D
4 Pls

500-7

10/32 x 1/4
Dog Point SSS
500-11

10/32 x 3/16
Cup Point SSS

Page 8

3/8 x 2
2 Pls

500-33 Cycling Valve Assembly

( models 500-D & 500-D-1 )

500-33 Cycling Valve Assembly

Spring

500-33 Body

6227-33
Washer

4100-100
Retaining Ring

Page 9

Die Assembly
500-13 - *** 4 Pls

400-375 4 Pls
3100-250
500-24

500-14

*** Specific Indentor Part Number

is determined by the Die Application
Page 10

PARTS LISTS 500-D POWER UNIT

Part #

Description

Qty

.040 SS Washer
1/4-20 x 3/8 SHCS
10-32 x 5/16 FHSCS
10-32 x 5/8 FHSCS
5/16-18 x 1

Washer
Socket Cap Screw
Half Dog SSS
Flat Head Cap Screw
Socket Cap Screws

1
1
4
4
1

500-1
500-1H
500-2A
500-2B
500-5
400-17A
400-17B
500-18
500-26
500-29
500-31
500-32
500-BM

Body
Handle
Front Piston
Front Piston Rod
Piston Stop
Trigger Housing
Trigger Slide
Front Housing
Cover Nut
Booster Cap
Piston Rod
Return Spring
Bench Mount

1
1
1
1
1
1
1
1
1
1
1
1
1

Dowel
Dowel
Dowel
Dowel
Cup Point Screw
Dog Point Screw
Rear Anchor
Yoke

4
4
2
2
1
1
1
4

Part #

Description

Qty

Heavy Duty Arm

Retainer

4
1

Retaining Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

1
1
2
2
1
1
1

500-TOG- continued
500-10-HD
500-11
3000-550
568-353
6227-02
6227-07
6227-14
6227-28
6230-20

500-TOG
3/8 x 1-1/4
3/8 x 1-1/2
3/8 x 2
3/8 x 2
10-32 x 1/4 SSS
10-32 x 3/16 SSS
500-7
500-9

Page 11

PARTS LISTS 500-D POWER UNIT

Part #

Description

Qty

.040 SS Washer
1/4-20 x 3/8 SHCS
10-32 x 5/16 FHSCS
10-32 x 5/8 FHSCS
5/16-18 x 1-3/4 FHSCS

Washer
Socket Cap Screw
Half Dog SSS
Flat Head Cap Screw
Booster Body Cap Screw

1
1
4
4
4

500-1
500-1H
500-2A
500-2B
500-5
400-17A
400-17B
500-18
500-26
500-29
500-30
500-31
500-32

Body
Handle
Front Piston
Front Piston Rod
Piston Stop
Trigger Housing
Trigger Slide
Front Housing
Cover Nut
Booster Cap
Booster Body
Piston Rod
Return Spring

1
1
2
1
1
1
1
1
1
1
1
1
1

500-33

Cycling Valve Assembly

Cycling Valve Body

Washer
Retaining Ring

1
1
1

Bench Mount

500-33
6227-33
4100-100
500-BM

Page 12

Part #

Description

Qty

Dowel
Dowel
Dowel
Dowel
Cup Point Screw
Dog Point Screw
Rear Anchor
Yoke
Heavy Duty Arm
Retainer

4
4
2
2
1
1
1
4
4
1

Retaining Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

1
2
2
2
1
1
1
1

500-TOG
3/8 x 1-1/4
3/8 x 1-1/2
3/8 x 2
3/8 x 2
10-32 x 1/4 SSS
10-32 x 3/16 SSS
500-7
500-9
500-10-HD
500-11
3000-550
568-353
6227-02
6227-07
6227-14
6227-28
6230-20
6230-33

PARTS LISTS 500-D-1 POWER UNIT

Part #

Description

Qty

Part #

Description

Qty

.040 SS Washer
1/4-20 x 3/8 SHCS
10-32 x 5/16 FHSCS
10-32 x 5/8FHSCS
5/16-18 x 5/8 FHSCS
5/16-18 x 1-3/4 FHSCS

Washer
Socket Cap Screw
Half Dog SSS
Flat Head Cap Screw
Booster Body Cap Screw
Booster Body Cap Screw

1
1
4
4
4
4

500-BM

Bench Mount

500-1
500-1H
500-2A
500-2B
500-3A4
500-5
400-17A
400-17B
500-18
500-26
500-29
500-29-1
500-30
500-31
500-31-1
500-32

Body
Handle
Front Piston
Front Piston Rod
Front Piston
Piston Stop
Trigger Housing
Trigger Slide
Front Housing
Cover Nut
Booster Cap
Booster Cap
Booster Body
Piston Rod
Piston Rod
Return Spring

1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1

Dowel
Dowel
Dowel
Dowel
Cup Point Screw
Dog Point Screw
Rear Anchor
Yoke
Heavy Duty Arm
Retainer

4
4
2
2
1
1
1
4
4
1

Retaining Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

1
3
2
2
1
1
1
2

500-33

Cycling Valve Assembly

Cycling Valve Body

Washer
Retaining Ring

1
1
1

500-33
6227-33
4100-100

500-TOG
3/8 x 1-1/4
3/8 x 1-1/2
3/8 x 2
3/8 x 2
10-32 x 1/4 SSS
10-32 x 3/16 SSS
500-7
500-9
500-10-HD
500-11
3000-550
568-353
6227-02
6227-07
6227-14
6227-28
6230-20
6230-33

Page 13