Weld Deposit Calculation

INPUTS

Strip Length No. of Strips No. of Welds Weld Deposit Height Density Passes Wastage 4130 mm 5 Nos 4 Nos 5 mm 7860 kg/m3 1 Nos 15 %

OUTPUTS
Welding Length Volume Weight of Deposit 82600 mm 3 1.03E-03 m 8.1155 kg

Total Weight + Wastage

9.33

kg

INPUTS Pipe OD No.0000 kg OUTPUTS Welding Length Volume Weight of Deposit 573496 mm 3 4.58564 1657.458564 207.62 m/welder/hr 16574.00 kg Total Weight + Wastage 41.1823204 103.59E-03 m 36.0614 kg Total Weight + Wastage 0.00E+00 m 0.5911602 . of Welds Weld Deposit Height Density Passes Wastage 38 mm 4802 Nos 4 mm 7860 kg/m3 1 Nos 15 % OUTPUTS Welding Length Volume Weight of Deposit 0 mm 3 0.47 kg Base Height Area 4 4 8 91 24 115 60000 m 3. of Welds Weld Deposit Height Density Passes Wastage 0 mm 3720 Nos 4 mm 7860 kg/m3 2 Nos 15 % INPUTS Pipe OD No.

2565 28.5 elder/hr 2520 .

03E-03 m 15.645714 mm 3 2.9373 kg Total Weight + Wastage 15.ROD WEIGHT INPUTS Rod Diameter Length of Rod Density Wastage 50.94 kg .8 mm 1000 mm 7860 kg/m3 0 % OUTPUTS Area Volume Weight of Deposit 2 2027.

08 kg 50 % Total Weight of Weld Deposit 441.1 kg .5 2.5 A3 A1 T A2 3 3 A3 A4 Inside Diameter of Shell Thickness of Plate Length of Longitudinal Seem Circumferencial Length No.5236 7.BUTT WELD A4 1.5 0 7185 7185 4439 9 372 388 mm mm mm mm Nos Nos Degrees radian kg/mm3 mm mm mm mm mm mm mm2 mm2 mm2 mm2 2 TRANGLE (A1) Base Perp Area Total Area (4) RECTANGLE (A3) Length (Filling) Width (Root Gap) Total Area (2) Total Area Total Volume Weight of Weld Deposit Wastage A V 5208 mm AR A1 A2 A3 A4 37414561 mm3 294.86E-06 3 3 2. of Longitudunal Joints No of Circumferencial Joints Groove Angle Density Root Gap Root Face Capping & Root Height Total Longitudinal Length Total Circumferencial Length Total Weld Length Area of Triangles (Filling) Area of Square (Root) Area of Rectangle (Filling) Area of Rectangle (Caping) A1 A2 A3 A4 2286 127 6273 7185 0 1 60 0.

2 85% 0% 7% 7% 376 1 32 33 .80 1109.67 SQUARE (A2) mm mm mm2 mm2 Root Gap Root Face Total Area 3 mm 3 mm 2 9 mm RECTANGLE (A3) 62 mm 3 mm 2 372 mm RECTANGLE (A4) Length (Caping) 77.5 mm Total Area (2) 2 387.TRANGLE (A1) 62 35.96 mm AREA PERCENTAGES FILLING CAPING ROOT FILLING E-7018 SAW E-7018 E-7018 Φ 3.59 mm Height (Caping) 2.67 4438.2 Φ 2.4 Φ 3.

86E-06 2 2 2.74 mm3 120.3 kg 45.86 kg 50 % Total Weight of Weld Deposit Time Required 181.5 Inside Diameter of Shell Thickness of Plate Length of Longitudinal Seem Circumferencial Length No.BUTT WELD A4 1.52359878 Total Area Total Volume Weight of Weld Deposit Wastage A V 2 4519 mm AREA PERCENTAGES A1 A2 A3 A4 FILLING CAPING ROOT FILLING 15377113.25 Man-hrs .4936491 0.2618 7.5 3403 0 3403 4187 254 5 73 mm mm mm mm Nos Nos Degrees radian kg/mm3 mm mm mm mm mm mm mm2 mm2 mm2 mm2 33.5 A1 T A2 A3 3 2.3 Shift 385. of Longitudunal Joints No of Circumferencial Joints Groove Angle Density Root Gap Root Face Capping & Root Height Total Longitudinal Length Total Circumferencial Length Total Weld Length Area of Triangles Area of Rectangle Area of Rectangle Area of Rectangle A1 A2 A3 A4 2286 127 3403 7185 1 0 30 0.5 2.

2 93% 6% 0% 2% 168 10 0 3 .125 AREA PERCENTAGES E-7018 SAW E-7018 E-7018 Φ 3.4 Φ 3.2 Φ 2.

2 mm .BLANK DIAMETER FOR DISH END Out Side Diameter Thickness Straight Flange Factor Do t h1 G 1220 mm 6 mm 50 mm 20 G G G G 65 if 50 35 20 h1 < 10 10 < h1 < 20 20 < h1 < 30 h1 > 30 Blank Diameter D 1554.

0 kg WEIGHT OF PLATE 1976.2 2306. OF PLATES AREA OF PLATE VOLUME OF PLATE 7184.6 6806 6 7860 1 mm mm mm kg/m3 Nos WEIGHT OF CIRCULAR PLATE DIAMETER THICKNESS OF PLATE DENSITY NO.WEIGHT OF RECTANGULAR PLATE LENGTH OF PLATE WIDTH OF PLATE THICKNESS OF PLATE DENSITY NO.0 2997.25142857 2 48.85043 0 0 .90 m 3 0.01 0.29338916 m WEIGHT OF PLATE 2306. OF PLATES AREA OF PLATE VOLUME OF PLATE 800 125 7860 1 2.

IRCULAR PLATE mm mm kg/m3 Nos m2 m3 kg .

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