SEC. NO.

SHIP DESIGN OFFICE SHIP OUTFllTlNG DESIGN DEFT 4

( SHIP TYPE
( 105,000 DWT CLASS PRODUCT CARRIER
SHlP NAME

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TEL. NO. 23708 APPROVED CHECKED DRAWN DATE

SHlP NO.

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2069
B. H. BAEK

H. J. RYU

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RATNA SHALlNl (IMO NO.: 9439670)
NAME OF DRAWING INCINERATOR

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6U-2852-302 IM-8

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2010.01.21 HYUNDAI HEAVY INDUSTRIES CO., LTD

SCALE

DRAWING NO

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CONSOLIDATED NO.

I D O C U M ~ ~ T : HHI-INC-1923-RO I NO.

WASTE OIL INCINERATOR UNIT
TYPE : MAXI NGIOOSL WS

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OWNER Messrs USED FOR Messrs SHIP NO. CLASS

HYUNDAI HEAVY INDUSTIRES CO., LTD

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1923 124 147 l(2069
ABS

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Date:

;I29

12.. 24,

602-15, Gajwa-Dong, Seo-Gu, lncheon City ~ o r b a

Tel : (032) 583 - 0671 Fax : (032) 583 - 0674 LICENSED by ATLAS 'AIs ' ( SHEETS WITH COVER )

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CHECK

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CHECK

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DRAWN

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I VHS -1923 - 0 1 e
TORY
DESCRIPTION
1RIGINALLY PREPARED APPROVAL DRAWING

REMARK
D W JEON

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HYUNDAI-ATLAS

INCINERATORS

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100043 LSP -HHI-1923 HYU * Page: 0 .O. 12. OUTLINE OF TURBO FAN EXPANSION JOINT TEMPERATURE SENSOR (FOR EXH. : 1 7 I REMARK HIE .NG0602001 0 NG0602501 HIF . lNCl.100036 HIF .OUT030128D - HCD . GAS) MAIN CONTROL PANEL (CP-1) WASTE OIL TANK CONTROL PANEL (CP-2) MILL PUMP THERMO STAT LEVEL SWITCH WITH LEVER EM'CY STOP SNV BOX LIST OF SPARE PART FOR FINISHED DWG.NINC602-01 HIE 100048 HC . NO.PO6020020 HMM .FOR APPROVAL 2006. 11 DRAWING LIST FOR WORKING I N A M E SPECIFICATION PIPE DIAGRAM OUTLINE DIMENSION DWG for W.001 0 501 HIE .

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3.3 W.5OC ) : "F" CLASS : 30.500 RPM : 18.5 Kw x 2P ( IP55. ST2) IS A FULLY AUTOMATIC HlGH PRESSURE OIL BURNER 1) TYPE BURNER 2) TYPE OIL PUMP 3) FUEL OIL 4) CAPACITY : Max. DOSING PUMP(PU3) /i\ : 136 Kg IS A SELF-PRIMING POSITIVE DISPLACEMENT PUMP WlTH GEAR MOTOR 1) TYPE : HMD 012-12L 2) CAPACITY MAX.2 COOLING SYSTEM (PRIMARY BLOWER) IS A HlGH PRESSURE CENTRIFUGAL FAN OF THE WELDED DESIGN WlTH ATOTAL DIRECT DRIVE 1) CAPACITY 2) STATICPRESSURE ~.8 A : about 15 Kg 5) MOTOR 6) INSULATION 7) RATING CURRENT 8) WEIGHT 3.1 CONTROL PANEL(CP-1) THE CONTROL PANEL IS MADE WlTH A SPLASH-PROOF (IP44) CABINET WlTH PLC BUILT-IN CONTROL CONTROL LAMP. ~~ : 5.50C) : " B CLASS : 0.21 Kw :1 : NORMALLY CLOSED CIRCUIT 3) ALARM 3.200 MH I ' : 5. h : DH 160 E2 : BFP 21 L5 : MARINE DIESEL OIL : I 7 UH : 0.45Kw x 4P ( IP55. MOTOR STATES AND BACK-UP FUSES.~885 PA:(6OOmmAq ) : 3. 8mm OF THE COMPRESSED AIR ATOMIZING TYPE MADE OF HEAT-RESISTANT STEEL Page: 2 .13 K w x 2 P (IP50.65 A 3) REVOLUTION 4) MOTOR 5) INSULATION 6) RATING CURRENT 7) MOTOR WEIGHT 3. 233 U H at 92-483 RPM : MAX.4 PRIMARY 8 SECONDARY BURNER (ST?. 1) INSTALLED MOTOR OUT-PUT 2) DEMAND FACTOR : 18.88 A : About 15 Kg / ' 1 .50'C ) : "F" CLASS : 0. 2 BAR : DISCO -VARIABLE : 0.5 W . 0 BURNER IS A SPECIAL BURNER FOR IMPURITIES OF MAX. 0 . 3) HEAD(D1SCHARGE) 4) GEAR TYPE 5) MOTOR 6) INSULATION 7) RATING CURRENT 8) WEIGHT 3.

600 : 1 PC 4-3 THERMOSTAT (LOW OIL TEMP.04 Mpa : 4.) 1) TYPE 2) RANGE 4-5 LEVEL SWITCH (FOR HlGHlLOW LEVEL ) 1) MODEL 2) FllTlNG 4-4 EM'CY STOP SWITCH 1) SlZE 2 PCS : HFS-24H-WS-T : JIS 5K-65A 5. 50 Kg : 3. 4-1 CONTROL PANEL FOR W. SPARE PART ACCORDING TO THE "SPARE PART LIST" Page : 30 . TANK (CP-2) 1 SET 4-2 MILL PUMP 1) MODEL 2) FllTlNG 3) CAPACITY 4) HEAD 5) MOTOR 6) INSULATION 7) RATING CURRENT 8) WEIGHT 9) R. 50C) : "F" CLASS : 8.M OF MOTOR 10) PRESSURE GAUGE WITH COCK VALVE 1 SET : PU-5 INLET : JIS 10K-65A OUTLET : JIS 10K-50A : 26 M ? H ~ : 0.6 Kw x 2P (IP55.26 A : ab.O. GAS ) 1) MODEL 2) F l n l N G I LOOSE PART .3-6 FLUE GAS DAMPER IT IS INSTALLED ON FLUE GAS OUTLET AND ADJUST BY MANUAL 3-7 EXPANSION JOIN7 1) SlZE 3-8 TEMPERATURE SENSOR ( FOR EXH.P.) 1) TYPE 2) RANGE 4-4 THERMO STAT (HIGH OIL TEMP.

: I.0 TANK NOTE. PRIMARY BLOWER RUNNING 2 IOOC $ HYUNDAI-ATLAS INCINERATORS Page : cg . SYMBOL a CP-2 FUNCTION. MONITORING ( STATED BY x ) 2. 3.I LIST OF CONTROL I SAFETY 1AUTOMATION I HULL: ISZ3/23/4112069 I ' W.

I VHS - 1923 - 6 1
PROCESS DIAGRAM INCINERATOR TYPE : MAXI NG100 SL WS
\Burning Switch on SOLID WASTE
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3

Cooling Elapsed itime
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0 j Close the door and start
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Process timer
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Primary blower

(VH)

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Prepurging time 30sec (5xair changes)
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Secondary burner blower ST-2 Preheat to 650"C11202"F Primary burner blower Activation of the sluice will unlock the inside door and feed the waste Primary burner operating Secondary burner operating Operating temperature for ST-1 Operating temperature for ST-2

(ST-2)

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1 3
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(ST-1) (ST-2)

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(850 - 950°C) (1562 - 1742°F) (670 - 750°C) (1241 - 1382°F)

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CP

PROCESS DIAGRAM INCINERATOR TYPE : MAXI NGIOOSL WS
jBurning Switch on SLUDGE
0
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Elapsed

Close the door and start

Primary blower

(VH)

Prepurging time 30 sec (5 x air chang) Secondary burner blower ST-2 Preheat to 650'C11202"F Primary burner blower Sludge burner atomizing aur Activation of the sluice will unlock the inside door and feed the waste Primary burner operating Secondary burner operating Sludge burner operating Operating temperature for ST-1 (man) (ST-1) (ST-2) (ST-1) (B) (ST-2)

(B)
(850 - 950°C) (1562 - 1742'F)

Operating time for ST-1 (abut) (25sec) Operating temperature for ST-2 PID Control operating temperature or B (670 - 750'C) (1421 - 1382°F)
( 950°C) (1742'F)

HYUNDAI-ATLAS

INCINERATORS

Page :

6

I VHS-1923-8 I
PROCESS DIAGRAM INCINERATOR TYPE : MAXI NGIOO SL WS
Safety function enabled changes to cooling and alarm High temperature incinerator (1050"C/1922"F) L~w-press~re-~ornb~stion~air~~18~~~ar)~~~~
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1 jBurning
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3 Cooling /

Elapsed time

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Low negative pressure primary combustion chamber Low pressure atomising air(l.O KgICm2) High temperature exhaust gas Flame failure Motor overload Sluice inside door not closed

PROPERTY OF EXHAUST GAS INCINERATOR TYPE ALLOWABLE U H A U S T GAS TEMPERATURE VOLUME MAXI N G I 00SL WS 50 mmAq 350 "C 1 2 i Page: s .

0. below 150rnrn than l o w level s w i t c h ...0 UNE : IUR UNE : STElW UNE : W. .0 LINE : W. LlST OF INCINERATOR UNlT I MAXI NG100SL WSI 1 Scale NO.0. FROM SLUDGE PUMP 1 I FROM 0. I I Name PIPING DIAGRAM . TF3NS PUMP WASE OIL FROM INCINEFATOR 32A - - - SEW TWCINC bN0 INNLATION PIPE FOR Y M O WASTE OllL TO INClNERaTOR 32A - LIST O TANK UNIT F Position of mill purn~(PU5) suction to be . .O.

0d 2007.M ~=sIG.2d d A A RMSEDBYYARDD-c~NT1 W.) 5000 K p ~ z ~ ~ - ~ - A OAK CODE- .- - - .07.~ AHI I w . AHI E SHIP YbRD WALL N D 2007.04. REVISED BY YARD COMMENT a o m 0 288 .~ ~~ ~~~ ~ ~ ~~ roTAIC :~(abi. 930 0 I .

C.H.DATE M 2007.885 P (600 rnmAq) A 18. J.5 Kw POWER CONSUMPTION : I.Kim - H.Kim w ah. - n ..hmm~o.hr Drawing numbs.06. Lld.M: 214.~~.200 M ' / H ~ 5.5 Kw x 2P SS400 SS400 55400 SS400 55400 MATERIAL Scale 440V.08. 6OHz CASING MTR OO NAME Non STARTING CURRENT : MOTOR R.no7nc?a S.29. Hyundai Marine Machinery Ca.P.Parh Check 2007.06. hnp:Nw. GRADE : INSULATION CLASS : 16.3 Kw 55 1 HTF-#3 1/2 OUTUNE O PRIMARY F O MAX 600 and NClOO N /\ppmvad 2007.07 CD OE MEMO SIGN REVISED BY SHIPWRD APPROVAL C ~ M E N T S SGKIM E N A r 10-012 HOLES 2 1 DETAIL OF FLANGE USE : AIR VOLUME : STATIC PRESSURE : MOTOR CAPACITY: POWER SOURCE : PRIMbRY B O E L WR 5.29. Type I Q7Y I REMARK ~amc WEIGHT : 280 Kg SHAFT ABSORBED POWER : 18.55 A NO. AT-ABB060010 - R2 .5.P. 30.

2. fi l 8 ' F 7 F ' 6 ' C ' d > B ' K' 6 ' t ' k ' k \ f 6 .1 0 0 0 4 8 3 7- f f ' & h .. SHRINKAGE CAN BE USEFUL WITHIN BRACKETED DIMENSION BY ADJUSTING INSTALLING LENGTH SHIPPING BOLTS. hllp:llunvur hmnlc0.1 1 2006. 2 t x P45 5 4 3 SLEEVE BELLOWS SUS304 SUS304 SUS304 1 2 2 1 I END PIPE HOLDER 6t 121 x FB50 55400 6 NO.1 DATE (CODE I M E M O SIGN 999 s=6 7 see note.2 1185 I I 1 T 16 1 D I d l 1 N-Od ( Q ' N1 REMARK 1 6 0 5 1 5 5 5 1 1 6 . 3.1 1 2006.Kim Drswillg llllllitlU' Check Oram H I E . Lld.12. 5. 4.0 2 5 1 1 I EXH.m kr 2006.1 1 S. 500'C SHRINKAGE : 23mm(MAX.2t 1 . Tuna 1 FLANGE W A M E 1 lScale I Name I SS400 1 2 1 MATERIAL I Q'M I REMARK MODEL MAXI N G l 00 I I SIZE 450A I 1 A B 457. NOTE TEMPERATURE : MAX.12. 5 1 m r n ) BELLOWS/INNER PlPE MATERIAL : SUS304 AFTER PIPING WORK SHIPPING BOLTS MUST BE REMOVED. GAS Check EXPANSION JOINT Hyundai Marine Machinery Co. 7 6 1 1 SHIPPING BOLT SHIPPING NUT & WASHER - 1 1 55400 55400 1 1 3 12 1 1 MZ2 1 ~ 2 2 1.12.G.4 FLOW a1. 5 6%: 6 9 ( I .

12.G.Hyundai Marlne Machimy Ca.Kirn Drawingnumber Drawn H C E .1 1 H.c.Kim .1 1 2006.1 1 2006.1 0 0 0 3 6 .~im S. 6 m 1923/24/47/2069 .12.12.H.1 1 @D @ HMMCO J.PQ~ s. hllp:lhvww hmmm m k r Che* Cned 2006.. . A p ~ m w d 2006. Type I DESCRIPTION scale IQ'W I REMARKS Pi-100 R Prolsct No.NO. Non TEMP. Ltd.12. SENSOR WITH CABLE MIN.&.

INCINERATOR MAIN CONTROL PANEL (CP-1) I I SHIP NO. : 1923/24/47/2069 .

. . .- w % I LIST OF PARTS ...INDEX LIST IPAGE l DESIGNATION IPAGE~ DESIGNATION I REMARK FRONT CONTROL PANEL AND NAME PLATES ALARM RESET AND ALARM HIGH FLUE GAS TEMPERATURE TEMPERATURE CONTROLLER SECONDARY COMBUSTION CHAMBER ALARM HIGH TEMPERATURE AND MOTOR STARTER CONTROL 20 21 PILOT LAMPS PILOT LAMPS PILOT LAMPS PILOT LAMPS 22 23 27 30 37 3. .2 EXTERNAL ALARM SIGNALS LIST OF PARTS LIST OF PARTS I IST OF -.. . .. I I 33 1 PARTS .

EMERCENCr STOP (15-1. A-IC-7) . J.Kim W.POWER SOURCE (30s-1. Hyundai Marine Machinery Ca. METER 0000000 000000000 0 00000000O@ 195 & & Name FRONT CONTROL PANEL AND NAME PLATES ProiectNo. 4 2007.07. 6' b' h' ( i . 2007.ORMAIN CONTROL PANEL (CP-1) BURNER NOT TO BE FIRED BEFORE E HAS BEEN PROPERLY PURGED 3. DO NOTTURN O F F M E MAIN POWER SWITCH WHILE PRIMARY BLOWER IS RUNNING I 4.ABNORMAL.N G 0 6 0 2 0 0 2 . A-IC-1) . 1923/24/47/2069 : Appmvea Chmx @ HMMCO ~rawing nulnber Rev.06. hllp:Nw.O..08.Kim S.H.G.07.W. 3 Rev. NAME PLATE OF DETAIL SPECIFICATION FOR C P l POS 3Q2 EXXRNAL SLUICE BOX MNN SWITCH TEXT TEMPERATURE CONTROLLER PRIMARY COMBUSTION CHAMBER TEMPERANRE CONTROLLER SECONOARY COMBUSTION CHAMBER RESET A M M INCINER4TOR WASTE OIL RESEI FLAME FULURE PRIMARY BURNER RESET FLAME FPJLURE SECONDARY BURNER DELAY BURNER STOP/START OFF/ON 5 U 6A2 454 9S2 959 1159 1259 11% 1 15s5/ 15H10 I AUTO/MANUAL . H-TPYC-25) .c~. Ltd.kr 002 ram H I F .08. 2 ~ e v1 . 2007.R 1 6 6 % 8\ 6' 6' 6' ' 6' k' k' 6 ' 6' b' b'.CABLE GLAND .hmm~~. (R:RED %WHITE T:BLACK) HIGH L M L A M M (200-1) (200.07. ~ h n "A" VIEW f A 8 8' Rev.RUN SIGNAL (15b-1. TANK PANEL A I I I AMP. A-IC-1) .

0 DOSING PUMP 0.POWER SUPPLY 3 x W / 6 0 C/S 3M4 PRIMARY BLOWER 18.5Kv 29. W.8A-W/60 C/S w w 3M6 .45Kw 1 .1A-44OV/60 C/S TRANSFORMER CONTROL VOLTAGE 22OV AN0 CONTROL VOLTAGE 24V .

08.u1.YII_' Drawn 2007.1 @ HMMCO Illlo. Lld. 3 Rev. 2 Page: Approved 2007.07.lIwww.kr Drawing number Hyundai Marine Machinery C o . . 4 Rev.N G O 6 0 2 0 0 4 .454 RESET k- EmRNAL EMERGENCY STOP COKlROL VOLTAGE ON UNDER VOLTAGE HIGH FLUE GAS EM~E~TURE MAX 35WC ALARM HIGH FLUE GAS TEMPERATURE I Rev. IR.hmmco. J.01 H I F .

kr 005 Check Draw S. CONTROL PRIMARY Rev. Lld.909 0 1 0 ON-OFF (AH. llllp'liiv~vw 1h~llmco. 2007.07.08.co.07.r)O8 (COW 0 6 0 7 5K9 RELAY 4 START : 85O'C STOP : 950'C CONTROLLER S ~ I N G AL-4 : 95WC A4db : IOO'C ON-OFF (AH.07.08.4 Rev. 3 Rev.7) SHI LDEO C U L E 0 4 0 5 4-20md RELAY 3 RE-START : 145'c STOP : 100'c CONTROLLER S ~ I N C AL-3 : 145'C U d b : 45'C ON-OFF (~. 2007. SOLID WASTE BURNING AUTO OPERATION ~- ~ TEMP.S. 2 1923/24/47/2069 Approuid Check 2007. J. 2007.6 0 12 0 13 I +0 - J-' TEMPERANRE THERMO ELEMENT CaNTROLLER COMBUSTION COMBUSTION CHAMBER CHAMBER PROCESS TEMPERATURE COMBUSTION HIGH TEMPERANRE COMBUSTION CHAMBER INCINERATOR SHUT DOWN Nams DOOR BLOCKING and COOUNG DOWN (PRIM4RI BLOWER STOP) Pmjecl No.G.PO~~ p p Page : @ HMMCO Drawing nulnber H I F N G 0 6 0 2 0 0 H y m d a i Marine Machinery Co. Rev.07. I 5 .08..RELAY 1 950'c PI0 CONTROL RELAY 2 ALMM : 1050'C CONTROLLER S m l N C AL-2 : 1050'C SO' ~ d : b C(RESEI) 115 0 2 0 3 (AH.08.H.Kirn H.Kim W Ahn .

r)08 (COW 0 6 0 7 6x9 REIAY 4 START : 650's STOP : 550's CONTROLLER S m l N G AL-4 : 650'C A4db : IOO'C ON-OFF (AXF) 01 0 11 09 0 10 \ \ \ / I I I 589 PTRHIO-PT W E S TNPWTURE CONTROLLER COMBUSllON C W B E R YERMO K R E N T COMBUSTION CHAMBER PRO_CmWXF?+NRE COMBUSTION CHAMBER HIGH IEMPERANRE COMBUSTION CnaUBER INClhERATOR SHUT OOhh Name DOOR BLOCKING and COOLING DOWN (PRIMAW BLOWER STOP) Project No. "Kim Drawing number W. ~ ~ Check i -~~ ~ ~ 20070807 2007.. Rev.h~ Hyundai Marine Machinery CO. 1 Drawn t ? I - 1 .08.. P i I ' 6 .07.7 7 - .N G 0 6 0 2 0 0 6 . . 2 1 I @ HMMCO I~llp:iiwwwlln~n~co.co.7) ON-OFF RELAY 2 6K5 M M : 1050'C CONTROLLER SETTING AL-2 : 1050'C A2db : 50'C(RESET) ON-OFF (AH. Ahn H I F . ~ t d . SIGNAL TO PRIMARY BURNER START .RELAY 1 ST&QT : 6 7 0 2 STOP : 7 5 U c CONTROLLER SEmNG AL-1 : 750'C A l d b : 8WC 15 (AH...r)012 0 1 3 REL4Y 3 RE-START : 145'c STOP : 1 0 0 ' ~ CONTROLLER SETTING AL-3 : 145'C A3db : 4 S C ON-OFF (AH.4 Rev3 Rev. : - m 6 J TEMP. CONTROL SECONDARY 1923/24/47/2069 Rev.

-bar 4K4 7K4 12 SEC 12 SEC 3 SEC ALARM LOW PRESSURE COMBUSTION AIR PRESSURE COMBUSTION CHAMBER ASH DOOR OPEN LOW PRESSURE COMBUSTlON AIR A M M LOW NEGATIVE PRESSURE COMBUSTION CWBER .7s4B PRESSURE S f W COMBUSTION AF 757 PRESSURE S/W COMBUSTION I CHAMBER I I 1 O.

13K2 +-- 1 2 0 SEC PRIMARY BLOWER W.O.y-.N G 0 6 0 2 0 0 8 . F . Ltd. DOSING PUMP ALARM MOTOR OVERLOAD Hyundai Marine Machinery Co. - ..a.

08.-Drawng number Rev.. .OFF ON 939 1- \ .07. 3 ROY. 7007 OR n 7 2007. 1 H... . Lld.2 RBV.'"""1L". 959 INTERLOCK FROM CP2 I I x4 4 3 0 SEC START/STOP INCINEPATOR S/\FEIY CIRCUIT START INCINERATOR EXTER PREPURGE TIME Name INCINERATOR RUNNING Pmlecl No. ""p. 1 ( 1 1 J. .. --.. WASTE OIL AUTO START SIGNAL TO CP-2 START/STOP INCINERATOR 1923/24/47/2069 Rev.H. .PO~~ 1 S.LY.08.."".07..Kim Hyundai Marine Machinery Co..08..K~~ 1 w bkn @ HMMCO .N G 0 6 0 2 0 0 9 ..07...G. 4 Page: ~ppmved 2007.. ."1 1 on- H I F .S.. ChecX Chmh 1 2007..

Ltd @ MarineMMC 0 Hvundai hllp:llwww. INCINERATOR CONTROL ~ a u 4 1923/24/47/2069 1 I I page: I ~ o o m u e d1 2007.kr . .10K8 100-14SC a 9K7 7K2 8 6 @ 1 - 0 5K7 100-14SC 9K4 4 @ X l 19 @ 6K7 100. 1 J.m.1 4 s c 4 y I I I I X l 30 X2 1 (? XI 23 0 X2 1 lOY3 CURRENTLESS I I CLOSED I & X2 2 220V X2 220V 2 V A L E BLOCKING A5H DOOR INCINEPATOR SECONDARY BURNER MOTOR PRIMARY 'IJRNER 'OToR BLOCKING INCINERATOR DOORS (OR PRIMARY BLOWER STOP) Name Pmjecl No. Rev..H.07.08. 3 I Drawlog number .hmn~co.K~~ H Machinerv Ca.

~ S.G.Xr 01 1 Ch~k Dram H I F . i htlp:llwww.ca.0 SUPPLY FUME DETECTOR PRIMARY BURNER ALARM FLAME FAlLURE PRIMPAY BURNER Name Pmjsct No.P.08..07. 2007.6K9 55uc-65UC @ 1 4 10 5 @ 19 LAL 2.07.hmmco.08.Kim I @ HMMCO Drawing number Check H. t 2007.N G 0 6 0 2 0 1 1 . 4 Re".H.s..25 1159 RESEI 5 FLAME FAILURE I 0 21 12 14 -7 + @ 13K9 f 2 5 SEC AUT MAN 1I S 6 1 : PRIMARY BURNER CONTROL 11112 CONTROL BOX P R I M BURNER IGNITION TRANSFORMER PRIMARY BURNER OIL VALVES PRIMARY BURNER DELAY PRIMMY BURNER W.Kim W.08.08. J. BURNER CONTROL PRIMARY 1923/24/47/2069 : Approved -Rev. 2007.07. Ltd. Ahn ~ h n d aMarine Madlinery Co.07. 3 as". 2007. 2 Rev.

C-750.60 @ 12A2 1 4 12 14 7 30 S E C ~ 1 1 670.C FLAME RESn E 1259 5 @ 21 1242 BURNER CONTROL BOX SECONDARY BURNER SECONDARY BURNER IGNmON TRANSFORMER SECONDARY BURNER OIL VALVES SECONDARY BURNER FLAME DETECTOR SECONDbRY BURNER ALARM FLAME FAILURE SECONDARY BURNER .

0 SUPPLY VALE ATOMISING AIR Name START/STOP BURNER AND W. WASTE OIL CONTROL 1923/24/47/2069 1 @ HMMCo .SOUD WASE BURNING A m 0 OPEWTION 2 0 SEC 13K2 4 rO(8-7.0 AIR V M 2 5 SEC AIR VALVE W.0 SUPPLY DELAY BURNER W.0 SUPPLY Pmjea No.13-91 2 0 SEC DEW W.

13 1 0 - 0 XI 38( - 0 15 1 PRESSURE S ATOMlSlNG ls2i' A P I XS 7 4 I I I I I 4K4 XS 8 0 I I X1 39 2 5 SEC 1 2 SEC 12 SEC LOW PRESSURE ATOMIZING AIR U M LOW PRESSURE ATOMIZING AIR .

S.07. I Page: 1923/24/47/2069 Appaved 2007.08. 2007.Kim W. 2 Rev. 3 Rev. H.H. Rev.hlm~o.. S.1555 INSIDE GATE S/W b"- 15K3 12 SEC 3 SEC 15H10 GREEN U M SLUICE INSIDE GATE NOT C L O S ~ 12 SEC SLUICE IN ACTION AR V A L E BLOCKING OUTSIDE GATE SLUICE START SLUICE 3 SEC SLUICE OPENING TIME Pmjecl No. Hyundai Marme Machinery HMMCO -K ~ ~ .N G O 6 0 2 0 1 5 .PO~~ 0 15 Che* 2007.07. @ Chech 2007.G.~ t d .07.07.u). Ahn orawing nunlber Omm H I F .08. J.08. SLUICE IN @ ACTION w Name SLUICE CONTORL ~ e v4 .hllp:liww.krCO.08.

W P TEST CONTROL VOLTAGE HIGH FLUE GAS ASH DOOR OPEN TEMPERATURE LOW PRESSURE COMBUSTION AIR .

LOW NECATNE PRESSURE COMBUSTION CHAMBER .

F . Lld.W E FAILURE SECONDARY CHPNBER Hyundai Marine Machinery Co..N G 0 6 0 2 0 2 2 .

23H2 RED 22 1 0 a 23H4 RED . LOW PRESSURE ATOMISINC SLUICE INSIDE DOOR NOT CLOSED .

HlGH FLUE GbS TEMPERATURE "\ @ @ LOW PRESSURE COMBUSTION AIR LOW NEGATIVE PRESSURE COMBUSTION CHAMBER HlGH TEMPERATURE COMBUSTION CHAMBERS 4K3 MOTOR OVERLOAD FLAME FAILURE ( P R I W COMBUSTION CHAMBER) WASTE OIL TANK H l G H LEVEL @ 14&\ lZK9 7 I FLAME FAILURE (SECONOAFY COMBUSTION CHAMBER) LOW PRESSURE ATOMSING AIR 15~2 EXTERNAL &ARM SUPPLY FAILURE i SLUICE INSIDE GATE NOT CLOSE0 EXTERNAL INCINERATOR RUN S I C N N WASTE OIL TANK ABNORMAL EXTERNAL ~VARM INCINERATOR .

RELAY CONTACTOR w m AUX. LIST OF PARTS Page: Chssk 1923/24/47/2069 Appmved Rev.b Drawing number Hyundai M a r i n e Machinery Co.O.Kim @ HMMCO hllp:llwww.07. COMPONENT CONTROL PANEL FUNCTION V-A-TIME-KW ADJUSTMENT TYPE MAKER I 1 I 1 EXTERNAL BOX SLUICE START SLUICE tl-BOX I 322 I 1 I W N SWlTCH WITH 1 NO - 1 NC I PRIMARY BLOWER W.07. 3 Rev.H. 2007.G 4K6 8K5 NO - INC PRIMhQT BLOWER W k Name Pmjed No. 1 W.P.W (44W) 1.08. Lid.~~ S.5Kw-220V COIL C 6 0 N 2POLE 2A C 6 0 N 2POLE 4A C 6 0 N ZPOLE 2A EUYR-220N70 GMC-50 AN0 AU-4 MERLIN CRElN MERLIN GRElN MERLIN GRElN SbMWHA L.07..4-2POLE 4A-2POLE U-2POLE 2 2 W COIL 18.1A (440V) 1 V4+VZ7+KCFZPZ I TELEMECANIQUE I 304 306 3Q4 306 1 1 1 1 CIRCUIT BREAKER CIRCUIT BREAKER AUX. 2007.2 H. DOSING PUMP 24-3% 2.m.N G 0 6 0 2 0 3 0 . J.08. Rev. DOSING PUMP 3210. 4 2007. BLOCK TRANSFORMER 440V CONTROL VOLTAGE 220V CONTROL VOLTAGE 24V UNDER VOLTAGE T S ET 2.O.5-4. BLOCK FOR ClRCUm BREAKER 2 NO GW-ME32 GV2-ME08 GV3-A02 GV AE 2 0 TELEMECANIOUE TELEMECANIQUE TELEMEUNIQUE TELEMECANIQUE P R I M BLOWER W.hmmm.Kim 030 Check Drawn Rev.07.2 3011 1 1 1 1 1 MINI ClRCUrr BREPKER MINI ClRCUlT BREAKER MINI CIRCUll BREAKER AUX.DESIGN PC. 2007.s.08.OA 1 29. BLOCK FOR CIRCUIT BREAKER 2 NO AUX.08. Ahn H I F .G.1 3010..

2NC INC 1NC I INCINERATOR RUNNING WASTE OIL I I 220V COIL 220V COIL I I GMR-4 GMR-4 A 0 AU-2 N I L. G L. BLOCK 4N0 1NO . G L. G . G L. G L. BLOCK AUX.2NC .INC 1NC 1NC 1NC INC INC AUX. RELAY WITH AUX. G . BLOCK AUX. RELAY WlTH AUX. RELAY WlTH AUX.INC LOW PRESSURE ATOMISING AIR 220V COIL GMR-4 AN0 AU-2 L. RELAY 1NO 3NC I FLAME FAILURE SEMNOIRI COMBUSTION CPdMBER I 220V COIL I I GMR-4 I L. G L. RELAY WlTH AUX. RELAY WITH AUX. RELAY WlTH AUX.DESIGN 4K3 4K4 4K9 7K2 7K5 7K8 8K2 8K9 PC. G L. BLOCK 220V COIL 220V COIL 220V COIL 220V COIL 220V COIL 24V COIL 220V COIL GMR-4 AND AU-4 GMR-4 AN0 AU-2 GMR-4 GMR-4 AND AU-2 GMR-4 AN0 AU-2 GMR-4 AN0 AU-2 GMR-4 PND AU-2 HIGH FLUE CAS TEMPERATURE ASH DOORS OPEN LOW PRESSURE COMBUSTION AIR LOW NEGATIVE PRESSURE COMBUSTION CHAMBER HIGH TEMPEFANRE MOTOR OVERLOAD 4N0 IN0 4N0 IN0 4N0 IN0 - I 9K4 1 I AUX. RELAY AUX. RELAY IN0 3NC FLAME FAILURE P M COUEWION W E E R 220V COIL GMR-4 L. RELAY AUX. RELAY WllH AUX. RELAY W H AUX. G llK9 1 I 12K9 1 I AUX. RELAY WITH AUX. 1 1 1 I 1 1 1 1 AUX. G L. BLOCK AUX. G L. BLOCK AUX. G I 14K3 1 AUX. G I 9K7 9K9 II I 1 1 II I AUX. G I I AUX. BLOCK 4N0 1NO 2NO 3NO 1NO I I - 1NC I START INCINERATOR 220V COIL GMR-4 AND AU-2 L. RELAY COMPONENT 2NO 4N0 4N0 4N0 1NO 3N0 4N0 1NO FUNCTION CONTROL VOLTAGE RESET W M V-A-TIME-KW ADJUSTMENT TYPE GMR-4 MAKER L. BLOCK . BLOCK AUX.

G TELEMECANIOUE L G TELEMECANIOUE TELEMECANIQUE TELEMECANIOUE AUTONICS AUTONICS AUTONICS AUTONICS AUTONICS AUTONICS I - SLUICE IN ACTION SLUICE SLUICE OPENING TIME SLUICE IN ACTION SLUICE OPENING TIME HIGH FLUE GAS TEMPERATURE LOW PRESSURE COMBUSTION AIR COMBUmON CHPiMBER LOW NEGATIVE PRESSURE E m PREPURGE TIMER BLOCK FOR RELAY TIMER BLOCK FOR RELAY TEMPERATURE CONTROL RELAY TIMER WITH BASE TIMER W M BASE T TIMER WTIH BASE TIMER WTIH BASE TIMER WllH BASE I 1 2 SEC 3 SEC 350'C 1 2 SEC 3 0 SEC 3 0 SEC 2 0 SEC 2 5 SEC 1 2 SEC LAJ-OR4 LA2-OT2 TZGP-14.305 I TIMER WllH BASE .0 SUPPLY DELAY BURNER LOW PRESSURE ATOMISING AIR . LIST OF PARTS Page: ~ 1923/24/47/2069 Rev.0 DOSING PUMP II 22OV COIL 22OV COIL 2 2 0 ~ COIL -- II I II II I II SZR-MY2-Nl SZR-MY2-NI SZR-MY2-Nl II I II HONEYWELL HONEYWELL HONEYWELL I I I DOOR BLOKING OR PRlMARl BLOWER STOP I BURNER CONTROL PRIMARY I I I I II I I I I II BURNER CONTROL S E C O N D AI~ FLAME EYE SLUICE ACTION 2 2 0 v COIL 2 2 0 ~ COIL 220V COIL 22OV COIL SZR-MY2-Nl SZR-MY2-NI SZR-MY2-Nl HONEYWELL HONMVELL HONEYWELL s - Name PmJeclNo.Kim @ HMMCO ~ H y u n d a i Marine Machinery Co.5 0 0 ' ~ (220~) 3 0 oec (22OV) 30 (2~0~) - 305 305 3 0 sec (220V) 3 0 sec (220V) 3 0 ses (22OV) 3 0 sec (22OY) .I DESIGN I PC. l~llp:l/~ww.08. R W WITH AUX.G.. 2 Rev. Check Drawn 2007. m . BLOCK 4N0 1NO 3N0 2NO 3N0 I 1NC 2NC 2NC 2NC M =ART FUNCTION M SLUICE I V-A-TIME-KW 22OV COIL 22OV COIL 220V COIL 22OV COIL 3-180 3-30 SEC SEC I ADJUSTMENT I TYPE GMR-4 AND AU-2 CAD326 GMR-4 CAD326 I MAKER L.~ .~~ 032 n W.305 305 DELAY W. RELAY COMPONENT AUX. K ~ ~ H H.07. 3 Rev.08.3OS AUTONICS I I I 8K7 lOK8 llKl 1l K 7 12K1 12K7 15K10 II I 1 1 1 1 1 1 1 II I A U X I W RELAY AUXILIARY RELAY A U X I W RELAY AUXILIARY RELAY AUXIUARY RELAY AUXIUMlY RELAY AUXILIARY RELAY WITH BASE WITH BASE WITH BASE WllH BASE W W BASE WllH BASE WITH BASE II W. I 15K2 15K3 15K5 15K9 15K3 15K9 4K7 7K4 7K7 9K5 13K2 13K9 14K2 1 1 I 1 1 1 1 1 1 1 1 1 1 AUX. r Check p p ~ 2007.08.07. I Rev.kr Drawing numbei H I F N G O 6 0 2 0 3 2 J . 2007.5 ATEI ATE1 ATE1 ATE1 ATE1 ATEI 0 . S. Lld. 2007.co. RELAY AUX.07.P.hmmco. RELAY AUX.07.s.08.

ca. Lld.08.DESIGN I 3TB PC.PO~~ . 11llp:Nwwhmmca.07.0 DOSING PUMP PRIMARY BURNER I 0.25 LAL 5A2 6A2 952 959 11 5 6 1159 1259 1 1 1 1 PRIMARY CHMBER SECONDARY CHAMBER FREE VOLTAGE FREE WLTAGE ST38O-RO/Zl s~~~o-Ao/z~ C A I 0 RK3104(R). I 1 TWNSFORMER COMPONENT I FUNCTION I V-A-TIME-KW P : 0 44OV 5 : 2 4 W D 22OV-5OOVA ADJUSTMENT I TYPE I W 42-5OOA2 I MAKER WOON YOUNG - I 3US - I 1 1 I I VARIABLE SPEED CONTROLLER ~ ~ I W.25 LAL I TELEMEWIOUE LANDIS & GYR LANOIS & GYR LANDIS & GYR L4NDIS & GYR HMMCO HMMCO KRAUS & NAlMER KRAUS & NNMER KRAUS & NNMER KACON KACON I 11A2 BURNER CONTROL BOX SOCKET FOR BURNER CONTROL BOX BURNER CONTROL BOX SOCKET FOR BURNER CONTROL BOX TEMPERANRE CONTROLLER TEMPERATURE CONTROLLER SWITCH (SIOP-START) WITCH (OFF-ON) 1 NO 12A2 1 1 SECONDARY BURNER 22W U l 2.E CAlO RK2103. a i Marine Machinery Co.6E - 1 NC INCINERATOR 1 NO 1 NO DELAY BURNER R E S n FUME FNLURE PRIMARY BURNER RESET FLAME FNLURE SECONDARY BURNER 1 1 1 WITCH (AUO-MANUAL) RED PUSHBUTON 1 NO RED PUSHBUTON 1 NO C A I 0 RK2103.kr 1 HS..75KW-3X440V 220V I 1 ALTIVA-31 V\L 2.6E KP-22 KP-22 1 454 2052 1555/15H10 1 1 1 1 1 RED PUSHBUTTON 1 NO B U C K PUSHBUlTON 1 NO GREEN PILOT VIMP with PUSHBUTON 2 NO I RESET ALARM I 220V I I KP-22 KP-22 ZBE-lOl I KACON KACON TELEMECANIQUE I L/\MP TEST START SLUICE I Narns LIST OF PARTS . 2007.

T 1 1 PIMP. M E E R CURRENT TWSFORMER lOOA 100/5 0-200 CD-20s OAEBOONG OAEBOONG .0 RUNNING FLAME FNLURE PRIMARY CHNBER FLAME FAILURE SECONDARY CHWBER LOW PRESSURE ATOMISING AIR AURM SLUICE GREEN PILOT W P RED PILOT LAMP G R E N PILOT LAMP GREEN PILOT LAMP RED PILOT LAMP RED PILOT LAMP RED PILOT LAMP RED PILOT LAMP 1 1 1 A C. 1 I I COMPONENT I FUNCTION I II V-A-TIME-KW I ADJUSTMENT I II II ~ TYPE I II MAKER 2OH3 20H5 20H7 20H9 21H2 21H4 21HS 21H8 22H2 2ZH4 22H6 22H8 23H2 23H4 1 1 I 1 1 1 1 1 1 1 1 I WHilE PILOT LAMP I II CONTROL VOLTAGE HlGH FLUE GAS TEMPERATURE ASH DOORS OPEN LOW PRESSURE COMBUSTION AIR LOW NEGATbE PRESSURE COMBUSTION CHAMBER 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KACON KACON KACON KACON KACON KACON KACON KACON KACON KACON KACON KACON KACON KACON RED LOT LAMP YELLOW PILOT LAMP RED PILOT LAMP RED PILOT LAMP RED PILOT LAMP HIGH TEMPERATURE PRIMARY BLOWER RUNNING MOTOR OVERLOAD INCINERATOR RUNNING W.I 1 DESIGN I PC.

.

: 1923 124 / 47 / 2069 1I .II WASTE OIL TANK CONTROL PANEL (CP-2) SHIP NO.

Lld.PO~~ S.INDEX LlST DESIGNATION 1 I REMARK I INDEX LIST FRONT CONTROL PANEL AND NAME PLATES MAIN CURRENT ALARM RESET.1 1 .G. LOW LEVEL AND HIGH TEMPERATURE ALARM MOTOR ALARM AND START UP CIRCUIT 2 3 5 6 21 25 30 PILOT LAMPS EXTERNAL ALARMS LIST OF PARTS LIST OF PARTS TERMINAL STRIP X4 32 501 I I Name Pmjecl No. J.12. 2 001 Chsck Drawing number H I F . 2006. INDEX LIST Page: Rev.hmmco.co.H. i Check H.S.kr ~ h n d aMarine Machinery Co. 3 1923/24/47/2069 Approved 2006.0 0 1 .Kim I @ HMMCO hllp:ll~ww..12.Kim Rev. 2006.12.1 1.1 1.

(1 5b-1 PC) -LOW TEMP.O. (15b-1 PC) -HI GH LEVEL (1 5b-1 PC) -LOW LEVEL (15b-IPC) -IN CINERATOR CONT.O.30XCONSTRUCTION a ~ I ~ 31440V ' NAME PLATE ' ~ ~ - ~ ~ ~ ~ ~ ~ NSULKTION ENCLOSURE :REQUENCY 60 CIS I. T:BLACK) PUMP 4-015 HOLES a -MILL -HIGH TEMP.0 TANK(CP-2) NAME PLATES I POS 302 I 1 MAIN SWITCH I T E X T ~ - ~~ 5S3 6S5 20S2 20H3 20H5 20H7 20H9 20Hll 20H13 21H2 RESET ALARM START UP MILL PUMP LAMP TEST CONTROL VOLTAGE LOW LEVEL W. PANEL<CP-I>. TANK MILL PUMP RUNNING AUTO-0-MAN CABLE GLAND -POWER(30b-1 PC) (R:RED. . %WHITE. CONTROL PANEL FOR W. TANK LOW TEMPERATURE WASTE OIL HlGH TEMPERATURE WASTE OIL MOTOR OVERLOAD HlGH LEVEL W.

12.1 1. Ltd.G.POWER SUPPLY 3~440V/60 C/S MILL PUMP 4.7A Name Pmiecl No.H.. i hllp:IIw. 1923/24/47/2069 AppmvM 4 2006.iV HMMCO u ~ r n n Check 003 Check Drawing number x .S.PO~~ S.Kim 18 ~ i u n d aMarine Machinery Co.Kim 2006. MAIN CURRENT RBV.6Kr 7.1 1. H.hmmw.1 1. 2006.12.12.w. J.

Rev. 4 1923/24/47/2069 Page : Approved 2006.co. 2006. 2006.TRANSFORMER CONTROL VOLTAGE PILOT VOLTAGE 24V Name PmjecI No. I Check - J.1 1.Park S.kr Drawing number Hyundai Marine Machinery Co.1 1. 3 Rev.G..12. 2006.Kim 004 Check Orawn W.K~~ @ HMMCO hllp:llw. H. Ahn H I F .? Rev. MAIN CURRENT Rev.H.12.1 1. Lld.12.0 0 4 .1 1.12.hrnmco.S.

I I -\* : + .O. 2006. SWITCH 20-4. Ahn Drawing number Rev.1 1. SWITCH I I LOW TEMP.kr Rev. J.s.12.Kim 2006.O.12.1 1. S. 3 Rev.25-5 b 20-5 b 20-9 5 Sec LOW LEVEL W. TANK ALARM HlGH TEMP WASTE OIL Name l F { b 20-7 ALARM LOW TEMP WASTE OIL Ib15-121 5 Sec 5-13. 4 H Machinery Co.12.0 0 5 .~o.. 1 .6-2 r] r 20-6.25-7 a 5-9.O.20-14 EXTERNAL CONTROL VOLTAGE EM'CY STOP ON RESET ALARM HIGH LEVEL W.5K 3 ( n 5K 3 X4 1 3 X4 7 I 9 rn HIGH TEMP.park 005 + \ Check Drawn 2006. 2 Check 14.1 2.Kim - Rev. W .C.1 1. Lld.H.O. TANK ALARM LOW LEVEL W. TANK ALARM HIGH LEVEL W.M~w!+~w 1 H' b H I F .hmmc~.1 1. TANK Projea NO. @ MarineMMC 0 Hyundai hllp:/Iww. ALARM CIRCUIT Page: Appmved 1923/24/47/2069 2006.

1923/24/47/2069 PaQs : Appmved 2006.11.co. Lld.0 0 6 .ALARM MOTOR OVERLOAD AUTO START SIGNAL FROM INCINERATOR CONTROL PANEL INTERLOCK SIGNAL TO INCINERATOR CONTROL PANEL Name Rev.S. Check H.12.Kirn Hyundai Marine Machinery Ca.hr Drawing number J.hmrn~~.12.12. - @ HMMCO hllp:llww~.PO~~ S. 3 ALARM AND START C P CIRCUIT Pmjea NO.1 1. 2006. Ahn Rev. 2 Rev.H.. 1 006 Chmh Dram H I F .1 1.G.1 1. 2006.Kim W. 2006.12. 4 Rev.

6 11 a LOW LEVEL ALARM 5K5 MOTOR ALARM 6K 2 SAFETY CIRCUIT MILL PUMP .

TANK I Name PILOT Rev. 20H13 RED ( LAMP TEST CONTROL VOLTAGE LOW LEVEL W.0 2 0 I 1 Dram Rev.12.G3 20H3 ( WHITE 1 20H5 RED ( 9.O.1 1.llmmc0. L I ~ .O. 4 ROY. Ahn .. 1 2006. TANK LOW TEMPERATURE WASTE OIL HIGH TEMPERATURE WASTE OIL HIGH LEVEL W. hllpIlw.m. W.3 Rev.hr HMMCO H I F .2 RED 1 MOTOR OVERLOAD Pmjecl No.? LAMPS 1923/24/47/2069 Hyundai Marine Machinery CO.

K~~ @ HMMCO Drawng nollbcr Rev.G..1 2. Lld.21H2 GREEN .m. 2006.12.12.1 1. MILL PUMP RUNNING Name PILOT LAMPS Project No. 1923/24/47/2069 2006. M n H I F .kr Rev. 2 Rev.0 2 1 .1 1.hmnlm. 3 Page: Appmued Hyundai Marine Machinery Co. S.1 1. 4 Rev. hllp:Nlnvw.Kim Oram W.H. 1 021 Check 2006. J.

Kim W. .11. TANK ALARM Name Project No.0 2 5 . EXTERNAL ALARMS Rev. 4 Rev. Chd Chsh 2006.1 1. 3 Rev.hmm~~~~. 2 1923/24/47/2069 me : 025 Appmved 2006. Rev.H.G.O. TANK HlGH TEMPERATURE WASTE OIL LOW TEMPERATURE WASTE OIL 33 MOTOR OVERLOAD ABNORMAL ALARM HlGH LEVEL W.12.PO~~ S.O. Lfd.12.S.12. 2006. 2006.LOW LEVEL W. fin @ HMMCO hll~:IIwvw.12.1 I.K~ H.J.1 1.kr "ullluer Hyundai Marine Machinety Co. I ram H I F ..

0 DESIGN PC. 1 COMPONENT COMROL PANEL (60Ox600x220mm) FUNCTION V-A-TIME-KW ADJUSTMENT WPE MAKE 0' 302 1 MAIN SWITCH WITH I N 0 - 1NC 25A VO+VZ7+KCFlPZ TELEMECANIQUE .

1 0 5 ATE2-10s BHTB-DQSOO 5 SEC - I I AUTONICS AUTONICS BUMHAN ==k / @ HMMCO hllp:liwww. BLOCK 2NO 2NC 4N0 2NO 4N0 IN0 4N0 IN0 4N0 IN0 3N0 4N0 1NO - ZNC CONTROL VOLTGAE RESET ALARM 220V COIL 220V COIL 220V COIL 220V COIL 220V COIL 220V COIL 220V COIL GMR-4' AND AU-2 GMR-4 AND AU-2 GMR-4 AND AU-2 GMR-4 AND AU-2 GMR-4 AND AU-2 GMR-4 GMR-4 AND AU-2 ' .0 LOW TEMP. Lld.S.Kim .0 OVERLOAD AUX. RELAY AUX.INC .Xi Drawing number Name LIST OF PARTS Pmjecl No. I I 1 COMPONENT CONTACTOR 1NO I 1NC FUNCTION MILL PUMP Iv-A-TIME-~ I I ADJUSTMENT I I m E CMC-12 MAKE I - I I I 4.12.1NC 1NC INC LOW LEVEL W.0 HIGH LEVEL W. I 03 1 Check S.10 SEC(220V) 0 .l~n~mco. WlTH AUX.C. 2006. 2 Rev.1 0 SEC(22OV) P : 0 440V S : 24 AN0 22OV-JOOVA 5 SEC ATE2. BLOCK RELAY AUX.12.co.Kim W. WrEi AUX. 3 Chec* Rev.PO~~ Rev. BLOCK RELAY AUX.1 1.0 3 1 . WITH AUX.INC . BLOCK RELAY AUX.0 HIGH TEMP.11. BLOCK 5K4 5Kll 4T8 1 1 1 TIMER WITH BASE TIMER WITH BASE TWSFORMER LOW LEVEL HIGH L M L 0.DESIGN 7K4 I PC.. BLOCK RELAY AUX.~ G n d aMarine Machinery Co.12.6Kw - 220V COIL 5K2 5K3 5K5 5K7 5K9 SKI2 6K2 1 ' AUX. W.12.1 1.H. J. WIm RELAY AUX. R M Y WlTH AVX. 2006. 4 2006. 2006. WITH AUX. i H. 1923/24/47/2069 Page: Approved Rev.1 1. W. Dram mn H I F .

LOW TEMP.O.O.O. W. HIGH TEMP. OVERLOAD HIGH LEVEL W. W. MILL PUMP I 24V 2 4V 24V 24V 24V 24V 2 4V I I KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 1 KACON KACON KACON KACON KACON KACON KACON .6E I KACON KACON MAKE KRAUS NNMER RED PUSHBUTTON 2 NO BLACK PUSHBlJlTON 2 NO RESET ALARM LAMP TEST r 2 0 H 3 20H5 20H9 20H7 20Hll 20H13 21H2 1 1 1 1 1 1 I WHITE PILOT LAMP RE0 PILOT LAMP RED PILOT LAMP RED PILOT LAMP RED PILOT LAMP RED PILOT LAMP GREO'I PILOT LAMP I CONTROL VOLTAGE LOW LEVEL W.2 NC FUNCTION START UP MILL PUMP Iv-A-TIME-KW (ADJUSTMENT I KP-22 KP-22 TYPE CAlO RK3202. I 6S5 1 554 2052 1 1 COMPONENT SWrrCH (AUTO-0-MAN) 2 NO I .I DESIGN I PC.O.

7 rnm) 1 : 7 PART AREA SUPPLIED BY HMMCO * INSTALLED AND DELIVERED BY YARD .ERATOR CONTROL PANEL(CP-1) J ABNORMAL ALARM .5 ! (0.0 12. . SWITCH LOW LEVEL SWITCH 1 INTERLOCK SIGNAL TO INCINERATOR CONTROL PANEL AUTO START SIGNAL FOR INCINERATOR CONTROL PANEL I * 20b I i . SWITCH I I I I HIGH TEMP. LOW TEMP.. POSlTK TERMINALS X4 (0. I C440V 60Hz 30 12.6 Kw X 2P .D * H-TPYC-2.7 mrnIi P-LS6-7A MILL PUMP 4.

R1 .Park Drawing number 2007.6Ku x 2P POWER : 440V.22 2W7. 1 e0 g HMMc0 I (JIS) Non MILL PUMP 2007.22 2007. 30. hllp:Nw..4 bar : 4. Position of mill pump suction to be below 150rnrn t h m low level switch.hmrnca.9 Kw POWER FACTOR RATING C U W N T STARTING CURRENT STARTING TIME EmClENCE AMBIENT TEMP.S.Kim Hyundai Marine M a c h i n e v Co. : 8 4 9.~o.08. Mill pump should be inrtollotion vertically.H.KIM BY * I SIGN I / 4-019 HOLES (PCD0140) SPECIFICATION NPE CAPACITY HEAD MOTOR : : Centrifugal pump : 2 6 M' /Hr 0. H. 60Hz '@JGHT : about.08. A (Ja B 2212) OUTLET * : 87 Z : 7.22 J.82 A : 1.A M E DATE 2007.Kim JHKim - 0UT030128D . lg232447206g mmved Ch& Check "a r m I . : 5 0 'C T(W):BLACK "A" OUTLET FLANGE DETAIL (JIS B 2212) TERMINAL COLOR -R(U):RED.06 1 I CODE I MEMO ~REVISEO SHIPYARD APPROVAL COMMENTS S.7 A : 57.0 SEC.08.22 S.08. 5 0 Kg INLET FLANGE DETAIL ENCLOUSURE : IP55 CABLE GIAND : 2 0 b POWER CONSUMPTION : 2. S(V):WHITE.G.Lr 2. Lld.08.C. INSULATION C W S : B Type Sale Name PU-5 145 VIEW "A" 1 * NOTE * Pmjest No.

KP-79 (LOW OIL)

2-06

HOLES

7

WIRING DIAGRAM
LINE

SPDT
am^

TYP~

Scale

ISPECIFICATION
W E

Non

THERMO STAT

Code. NO.

CPPILl4RY

RANGE

DIFF.

MAX. PERM. TEMP.

KP 81 KP 79

060L1125 060L1126

( m ) 2
2

( ' ) C
80-150 50-100

( "2 )
7-20 5-15

(

'c

WEIGHT

)

200 150

( Kg ) 0.4
0.4

Hyundai Marine Machinery Co.. Lld.
h!!p:llw.hmmco.co.hr

A

DATE

CODE

MEMO

SIGN

WIRING DIAGRAM

r'-

I C-B IS MADE ON FALLING LEVEL C-A IS MADE ON RISING LEVEL

55
ab.115

167

78
300

12 11 10 9 8 7 6

CONNECTION FLANGE CABLE GLAND NAME PLATE FLOAT SPRING LEVER

58400 BC BS SUS316 SUS304 SUS304 SUS304

1
1

JIS 5 K - 6 5 A 15/20c

1
1

047 x

78L

1
1

I SPECIFICATION

5
4

1 MAGNET
MAGNET MICRO SWITCH

GUIDE

1

I

ALNICO ALNICO

I

1

- INSTAUATION : SlDE MOUNTING - MAX. WORKING PRESS. : 5Bar - MAX. WORKING TEMP. : -10-180'C - PERMISSIBLE AMB. TEMP. : -10-6VC - PERMISSIBLE SPECIFIC~GRAMM: 0.75-1.3~ - SWITCH W E : MICRO SWITCH - CONTACT FORM : SPDT / aption(0PDT) - CONTACT RATING : 15A 125VAC. 3A 250VAC
- ENCLOSURE : WEATHER PROOF IP56

1 1 15A 250VAC

3 2

-

l BODY
DESCRIPTION
~~~ ~ ~

I l l
I MATERIAL Scale
N J ~ E ~
~ ~

NO.
Type

I

'
Q'TY
~

I

I

REMARK

-~

-~

SlDE MOUNTING M P E FLOAT LEVEL SWTlCH WITH TEST DEVICE
Project NO.

I W / Z ~ / ~ ~ / Z O ~

iiwrove.3

2006.12.1

1

chm Check
Dram

2006.12.1 1 2006.12.1 1 2006.12.1 1

J.H.Kim
H.s.P.~~

@ HMMCO
Hyundai Marine Machinery Co.. Lld.
"!lp:,l~~w.hmmco o b c

S.C.Kim J.H.Kim

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,

.

k

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7

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h

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6

7

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.

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g

?

C

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.

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ab.15

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4-08

HOLES

CABLE GLAND
200

/

I I I I

ITEM
MATERIAL PROTECTION

I I I

DESCRIPTION

IP56

Type
I

Scale

Name

Non

EM'CY STOP SWITCH

PUSH BUlTON COLOR

PmJeaNo.

RED

19~3/~4/47/~0691
Approved

@B +@HMMC 0
Hyundai Marine Machinery Co.. Ltd.
hllp:llww.hmmca.co.ar Drawing number

2006.1 2.1 1 2006.12.1 1 2006.12.1 1 2006.1 2.1 1

- J.H.Kim H.S.PO~~
S.G.Kim

Chech Chech Dram

1

D.W.Jeon

HC0

-

100043

lncheon &ty ~ o r e a FAX : (032) 583 . 602-15. Ltd.0674 TEL : (032) 583 . LTD CLASS ABS fi .v 1 HYUNDAI ATLAS INCINERATOR Hvundai Marine Machinew Co.. Seo-Gu..6 4 [ LSP : HMI .0671 - Page .1923 .~ 0 1 - - LIST of SPARE PART WASTE OIL INCINERATOR UNIT TYPE : MAXI NGIOOSL WS OWNER Messrs USED FOR Messrs HYUNDAI HEAVY INDUSTRIES CO. Gawja-Dong.

11 1 2006.OGlOOl - 01 . N A M E S K E T C H TYPE OR PART NO. Chech Draw~ng number Drawn 1 2006.SPARE PART'S FOR W.11 1 o. SUPPLY PER SHIP - =F WORKING SPARE PRIMARY BLOWER MOTOR .12.O.1 1 H.12.O.~son S.12.Kim LSP .w.201 BEARING 1202 OIL NOZZLE FOR D. 0 . DOSING PUMP MECHANICAL SEAL 206 MILL PUMP SIGHT GLASS i207 IS%" I Chech Name SPARE PARTS 1 2006.park . INCINERATOR UNlT TYPE : MAXI NGIOO SL WS 6REMARKS MATERIAL NO.S. BURNER PRIMARY BURNER ELECTRODE UNlT i203 PRIMARY BURNER SECONDARY BURNER - PRIMARY BURNER i204 FLAME DETEDTOR SECONDARY BURNER MECHANICAL SEAL i205 W.G.

H.12. Ltd.214 DOOR BLOCKING Type Pmjecl No.Jeon @ HMMCO hUp:l/whmm.12.Pork 2006.12. RELAY 21 1 (220'4 - 212 TIMER - 213 PILOT LAMP (INCANOESCEhT LAMP) SOLENOID VALVE FOR .1 1 Hyundai Marine Machinery Co.G..1 1 .J.12. Scale Nnn Name SPARE PARTS L a 1 .Kim D. O.W. SUPPLY PER SHIP WORKING SPARE REMARKS - 208 DOOR PACKING PRIMARY BURNER 209 IGNITION CABLE NASTE OIL IOSING 210 STATOR AUX.S. 12 / 7 Drawing number ChssX ram LSP - OG1001 - 02 (' .~o.Lr 2006.66 - SPARE PART'S FOR W. INCINERATOR UN~IT TYPE : MAXI NG100 SL WS MATERIAL VO.1 1 2006. N A M E S K E T C H TYPE OR PART NO. im/x/*7/2069 ~ppmved Check 0 S.Kim 2006.1 1 H.

H.12..12.12. Hyundai Marine Machinery hllp://www. INCINERATOR UNIT TYPE : MAXI NGIOO SL WS MATERIAL N A M E S K E T C H TYPE OR PART NO.s.P~& S.1 1 J.G. Co. 0.SPARE PART'S FOR W.~eon Draw LSP . Scale Name Non SPARE PARTS / Appmved 2006.12. SUPPLY PER SHIP WORKING SPARE REMARKS PRIMARY BURNER COUPLING SLEEVE FOR PUMP ' PRIMARY BURNER COUPLING SECONDARl BURNER COUPLING SLEEVE FOR MOTOR SECONDARY BURNER MINI CIRCUIT BREAKER SPARE PART BOX ith key : lock Type Prajecl No.OGlOOl .Kim 1 @% @ HMMCO Lfd.Kim D.1 1 2006.hmmco.11 2006.kr Drawing number Check Chm 2006.03 .w.1 1 H.m.

1 1 SUBCONTRACTNAME I CLASS1 1 ABS I CLASS2 I TEL FAX 032-583-0671 HYUNDAI MARINEMACHINERY CO..I APPLICATION FOR I 3 3 19% I I I IS bUTrrnTIN4. LTD. 1 032-583-0674 .

SAFETY DEVICE OF W. II 21 . . INCINERATOR DESCRIPTION G . ..O.

A4 .Test report no.)o page : 1 of 11 MAXI TYPE W.. 2069 HMR-SP07470101 HMDOC-NIA 23. CO.M DEPT @ HYUNDAl MARINE MACHINERY TEL : +82-32-583-0671 MEDHF10-08-R3 HYUNDAI MARINE MACHINERY CO.2069 . Serial no. : HFT .. 2009 HHI-INC-1923-R0 I Q.LTD.O. Sep. Date of test I I HYUNDAI HEAVY IND. Declaration of Conformity no. LTD. INCINERATOR FINAL TEST REPORT I Purchaser Ship no.

~8 stnoll 7 1 ~as*.474 2 a..2009 ABS B4 Serial no : NEW* Tested by : a+t HMRSP07470101 S. $971 3 5s an4 qg 9 ~ qg. 08. Check that the holes in the refractory lining are open for air nozzles and sight glass. S 6 4 4 *?!. : HFT . the incinerator equipment is checked in accordance with the order specification..n(l% w. Check the adjustment of the pressure (atomizing air for the sludge burner 1.2. Open all inlet and outlet valves of the incinerator for sludge. L H W o l l Slit S 1 kBJt &'a Sz19 ?%Ol 'SW 9 . A4 . 0 02. Check for leakage in the pipe system u s 9 # I S 3 +S 2 . ~ 1 YE* 4l+. Check the rotation of the blower and dosing pump.Test report no. Check that the feeding door opens and closes ==I-0 .H *". 1 b 0 4 . H. s ~ @ 07. oil and air. ~ 7 1 % 7 1 0 n+ ~1. 7 03.3 Remarks 71Et Control of components +S=l a l q Before start up of the incinerator.2. Check that the inside linnig of the combustion chamber for solid waste is not damaged.3 w?!. >A1 %"-21131 @&a24 4 1 9 ~ 0 1 +&' 5 4 3 2 k X I 4 W . a. Fill oil into the dosing pump.Hr-I . 0 d MEDHFIO-08-R3 HYUNDAI MARINE MACHINERY CO.5 .5 bar). LTD. 0 05. t 06.5 bar). 2 4 7 l t 4%8t7l Boll &471 W l 7 t AtOdYOll W2t +Ail 4X Preparations before starting the incinerator for the first time e4714 X I S q Z g 0 I PtllAtHb a 0 1 . Sep . Check the micro switches. 09. % tlI W!Wt. E!$Z*d g9 ( 41% tYLi% kAtS71 fF4 1.5 .I.H. RYU Date of test : aht.2069 page: 2of 11 Test of components and functions qiz 2 7 1 ~ 4 3 Incinerator type : 2q71 MAXI NG 100 SL WS 23. W l 3 ..

*~wa 12 12 30 20 25 12 P E ' 754 7S7 9K5 13K2 13K9 14K2 8g B d Function : 71% Time for alarm for low combustion(cooling) air.2069 page Adjustment of time relays in control panel (incinerator) ZE5 P Y L H q EtOd #I371 3s (&471) Time relay no. . MEDHFI 0-O&R3 HYUNDAI MARINE MACHINERY GO.. .: ~ t 41371 ' s ~ d 8 Timelsec. Delay Alarm.. - I a% s== sa.. @*a71 g n AIL^ xist Low negative pressure in combustion chamber F *2 4.: A1871 '8s b 3Q4 (Blower) d 3Q6 (Sludge pump) Adjustment zd * As indicated on the ID-plate ID poll z A 1 q a ~ As indicated on the ID-plate MAXI 25 ... .! 4 +a xiet Time for pre-ventilation %71 "13 a w q ( Time for delay sludge supply SYXl SZ *I@ AIZt Delay for primary burner 92lOlry~I WLI XI@ Time for alarm for low atomizing air S A t Z 7 1 Xist a 9 421 - ') During test adjusted to : 15 sec. A4 . Time relay no. : HFT . LSD. sluice inside door open Time for opening sluice inside door ?L1o-x 2 8 4 3 Adjustment of thermo relays 2 #I37101 P' $ Relay no.Test reportno. ..: EtOd Timelsec. AI 211% Function : #1371E!S ~. I .

Primary Chamber(So1id Waste) I zt se eswi1ua71) . A4 . :HFT .2069 page : 4 of 11 Adjustment of controller 5A2 Ylol7l 5A24 EB Adjustment (t "C) r*d Display no. Alarm (Primary Chamber High Temp. Shut Down) l i t $*A ZE g?2 Blocking door and Primary blower stop E i t4?JW X l 2 =.Z+ rdxl G Combustion Tepm.g!ql. Adjustment of controller 6A2 rllW7l 6AZ 0 3 r d 1 Display no. Wl% 9 l i t $&$ 9& 4%' 4 Control temperature pressure MEDHF10. Shut Down) i E7 9 ! 3 $. LTD.. AL-3 AL-4 0 Blocking door and Primary blower stop zoi s43 4 x 1 2 =nW SXI Pre-heating-Primary Burner Start Signal.: AL-1 AL-2 Adjustment (t "C) 3rd 6 7 0 t~> 750 t c 1050 100s t 650 ' Function 71 S Combustion temperature secondary chamber 2 i t $&A S 3 PE 2x1 Alarm (Primary Chamber High Temp.: AL-1 AL-2 AL-3 AL-4 Function 71 k 950% PID C0N-r.Test report no.I+. t < 1050 100s t 850 < t 950 Combustion temperature primary chamber(S1udge) it 23 .08-R3 HYUNDAI MARINE MACHINERY CO.

10 bar.' . to ignite the sludge burner automatically when the "Delay primary burnee' is switched to automatic "AUT". Check that the primary burner operates al!the time together with the sludge burner when the "Delay primary burner" is switched to manual "MAN". 07. Check that the feeding door is tight. 1 g 0 4 .R*. Z2lOIqZl WLi7t 9 Z "MANS'OZ:. *471 *I= [0 02.Z hWfl71. 71k Function test: Switch is turned to "Sludge on". LTD. w 0 3 . q b * MEDHF10-OM3 HYUNDAI MARINE MACHINERY GO. 4 %71 4ZtOl 30 %?!XI 49 (PZIWXI).lF!Li7t q = s t t * l w. 06. ID 01. IT2lOlqZI WLIOI XIS01 XtZ "AUT"OS gq q q X 4 2s UH 24x1 4 4 7 1 XtZOZ HqWZ. 05. a 01.h M S J . @*%I E E 7 t IOOtOlst LHSI UH *4717t(E2tOIqZl ES91E%)*dXl ZteXI 49.(Sludge burning) ~13 : Szixl P &wr ~ t c t . Check that the micro switches on feeding door works.2069 page: 5of 11 Start up of the incinerator *471 4Z 71% Function test : Switch is turned to "Sludge o f f (Solid waste burning) *I3 : k ? i * l t S Y x l e r 8q. Start the incinerator. -h I .s etct.. %? l Z& 2 t 0t013. the fan) has stopped when the temperature in the combustion chamber is below 100'C. 2 SSSJl . A4 . ir~tolW+l 2s ndPq EWQ 10 b a r s Z*d. ~ X 02.A + SY*I ~ ( 1 4 7 1 ssoc=~* d B LHW Y Z ~ ~ w wI r o Control). Adjust the pressure of the primaly 12ND oil pump to approx. Check that the pre-ventilation time is 30 seconds. Y Z q+XI St?!. : HFT .q q q X 4 5 % UH %Y*l W47t P2\01q2I WYQt 94 POI q Z q t x l 49. Check that the incinerator (incl. Check that the primzry burner operates 25 sec. Check that the blocking cylinder works. sea ollq '. Check that the sludge burner operates within the set points 950C(PID Control ) .W + " l 49. p 0 3 . "2lOlqZI 4Ljq 25 ZEt G 1 O WtXI 4 9 .Test report no.

Check that the incinerator is cooling down &4717t % 4 q t * I W .Check that the incinerator is cooling down. 06. LTD.Check that the flame goes out.Reset the alarm. &4717t % 4 q+*l W!. k 04.Start the incinerator *+A 4B u02.. 0 0 2 . 3Q6) atest an ( 3 ~ 4 .Reset the alarm 0 0 aa 21%. d + as.Activate the test button on the relay. 03. '2!&Z71 EI+1 x i 3 ZISL+Z'Jl Y * l t * l 49. m ) @ 01. Alarm for motor overload (3Q4. : HFT 2069 - page : 6 of 1 1 Control of component and alarm functions 5 %'BY 71k4 X 0 % I1 1 Alarm for low pressure combustion(cooling) air (PSI) g&a71 x i a t 3 9 (PSI) w @ 01. AI37loll 9% A 1 3 W C q Z . 0 0 3 .Adjust air pressure to 18 mbar by "Test Kit" ql&E 3 I E t # i l W %71B+18 18mbar Fi Pa. m 0 5 .Check that the "Low pressure combustion(cooling) air" alarm lamp switch on. A4 . 04.Test report no.Check that the flame goes out after: 12 sec. 219. MEDHFIO-08-R3 HYUNDAI MARINE MACHINERY CO. 3-91 zi*l+Xl w!. QZOI 9 s Toll z i x i t * ~w.

Start the incinerator +471 48 0 02. q &4717t %i4 k x 1 W!!. Check that the "Flame failure" alarm lamp switch on w. Check that the flame goes out %+ ZOI 4XIkXl *?!. A4 . Check that the "Flame failure" alarm lamp switch on w + ! q a s s o l XI w . Check that the incinerator is cooling down &V717t 3 4 4 t x l W!.. Resetthe alarm = a a@43.Test report no. 05.t+!nl &ISL%Ol4 * l t * I e?!. 04. 06. 03. Remount the photoelectric cell s X ax171 q u x l . 06.2069 % page:7of11 Alarm for flame failure (primary burner) 4 s t +!a 7 9 (E~tOIW2lW W ) 2 a 01. Check that the incinerator is cooling down. : HFT . 05. Alarm for flame failure (secondary burner) 44 Y q & 9 21 I (Yl3' WLI) 01. MEDHFIO-08-R3 HYUNDAI MARINE MACHINERY GO. 03. 07. Start the incinerator 3 3 7 1 48 6d 02. LTD. Remove the photoelectric cell E X 'ax171 WIA. Remount the photoelectric cell z z ax171w w 19 07. Remove the photoelectric cell s x m 1 7 1a l l . I tS ! 04. Check that the flame goes out 201 ~ ~ I s?. Reset the alarm a d a* 219.

Primary combustion chamber(5A2) Ii t -a*&! Z P Z i 9 01. : HFT . calibrator. Check that the "High temperature incineratof alarm lamp switch on at setting temp. Check that the "High temperature incinerator" alarm lamp switch on at setting temp. 004. calibrator. s ZOI nlXI+Xl w!. the incinerator Start *471 4s $ 02. Reset the alarm Z +I%. d 0 5 . H 0 3 . Start the incinerator *471 4 % 02. v 0 5 . 04. 1050°C by means of the temp. Check that the incinerator is cooling down &4717t 3 4 4 S X I 99. Check that the flame goes out. LTD. 1'050'C by means of the temp..Test report no. Olg8tW lO5Otoll l!edetZ ZE gSEOl ?Xl+XI q9.Secondary combustion chamber(6A2) 2 i t ei*S ZPg9 EOI.Cal1bratort. Temp. 3 Alarm for high temperature . A4 . Check that the flame goes out. Check that the incinerator is cooling down h4717t 9 4 4 t X I q?!. Temp. i n MEDHFI 0-08-R3 HYUNDAI MARINE MACHINERY CO.2069 page:8of11 Alarm for high temperature . Calibrator* 013E+W 1050COll *%St2 ZP a 9 E O l ?Xl+Xl q?!. k f 0 3 . s 201 nlXI+Xl q?!. Reset the alarm 7 9 219.

Test report no. A4 . 06. Check that the "High Flue Gas TEMP. : HFT . Alarm for low negative pressure in the combustion chamber (7S7) $~#LH B$XIW ae b 01. Start the incinerator 3~471 AIE kl 02. Callbrator t aH7I7E ew AIZ i!E a9501 4 X l S I W. OlgatH 350Coll 9242 @03.. elH 05. Check that the incinerator is cooling down 5=t01q21 NO1 #I+ qgq31 q?!. WILE 3154 +Ail 9+1% 0. Start the incinerator a 02." alarm lamp switch on at setting temp. Check that the flame goes out after: 12 sec. 04. Reset the alarm an 219 d MEDHFIO-08-R3 HYUNDAI MARINE MACHINERY GO.5 m b a r S Z*d.2069 page: 9 o f 11 Alarm For high exhaust gas temperature (4K7) aH717th 2s a g b01. LTD. Check that the "Low negative pressure combustion chamber alarm lamp switch on 9 gL B$Xi%t7&!2%01 ?XltXl *%I. 04. calibrator. Reset the alarm a 2 +I* Temp.5 mbar by "Test Kit". Check that the incinerator is cooling down &4717t 'tY44tXl *%I. E ~ O I 'E s $41 n l x r s ~ w. Check that the flame goes out +%Ol nl*l+Xl *%I. Adjust air pressure to 0. 05. 03. 350C by means of the temp.

n 0 3 . 12 sec t x w..1#@Q Z . LTD. ! 0 07. $02. l Start the incinerator &47l 4Z. =zol 1 2 % nlXItXl *9.Check that the flame goes out after 12 sec. MEDHFIO-08-R3 HYUNDAI MARINE MACHINERY CO.-+E!3ilqINSIDE DOOR E %341LOlC!= 4 Z 4 Y %Mzt !B kf03. : HFT .Check that the "Low pressure atomizing air" alarm lamp switch on %*t371 ! w x i e t F3YEOl YXltXl 49. W Q bar *dEZ(A& 1 bar) Z*d. 0 06.Readjust the pressure: about bar (min.Check that the incinerator is cooling down e4717t %!44+Xl 4s.Check that the "Inside door not closed alarm lamp switch on 'INSIDE DOOR NOT CLOSED" F3PEOl f i X l t X l W!.Test report no. 0 07. ' a n 21% q. 04. 1 bar). m 0 6 . Force the inner door in the sluice open by means of the solenoid valve XtZ.Check that the incinerator is cooling down' e4717t % ! 4 Y t * I 49. Adjust the pressure to 1 bar WIS I b a r s =a.2069 page: l 0 o f 11 Alarm for low atomizing air pressure (14S2) %At371 3+1xl3 9 2 U 0 l .Check that the flame goes out after: * eoll m 10 3 .Reset the alarm ZZOI s m02. ~ u 0 4 .Close the inner door in the sluice by means of the solenoid valve xtZ?E!Etil INSIDEDOORB %34lLOlSBE!% 4=*.Start the incinerator e 7 4 1 *I=. 05. A4 . m 0 5 .Reset the alarm a 2 49.

A4 .96 = 518. Above burning capacity result type approval test data (please refer to attached IMO Certificate) MEDHFIO-08-R3 HYUNDAI MARINE MACHINERY CO.000 Kcallhr Burning capacity : $+83 518.Test report no.500 960 80 Literslh KcallKp KgflM C Calculate theburning capacity : $&SF3 #It! V (Kcallh) = 923 ( Literlh) X hl% x %s (Kcallkg) = = 72 x 7. :HFT .2069 CHECK THE BURNER CAPACITY g+83St?A +471 % page : 11 of 11 Check the burnmg volume of sludge by scale of sludge tank during specified time q Z % +*d Ala ZWIl 4(S llIS2dQ 4*dW4' 71+WCt.400 51 KcallHr Check the temperature of surface : Max. LTD.400 Kcallhr Soec. COMBUSTION CAPACITY OF WASTE OIL HEAT SPECIFIC GRAVITY HEATTING OF WASTE OIL v~LuN/E 1 72 7. : 500.500 x 0.. +WI x g er 43 Remark : 71Et C The burning capacity test of waste oil incinerator is substitus to result of type approval test.

6' 72 F10-10-R1 Hyundai Marine Machinery Co.DIMENSION CHECK SHEET DATE :23rd.Sep.. .ZOp9 ?ESULT SURVMOR SURVEYOR MEASURED CHECKED I c . Ltd.

000 . Daled rhi?. .. copy of rliis cerlificate should he cam'cd cqiliprudnr at all limes. ~ Max.~ 0:: Average in combuslion chamberlzono 40 Average in flue gas Soot uu~nheraverage ! SW.:1r:1 Fishcries lkpuhlic oi Kor-c. .. 1 C'o~~~hilstion ci~urnberflue gas o~ltlct t~~nperature average ~ n i o u n tof unburned components i n ashes I. .No 1MO-1KC-71 CERTIFICATE OF SHIPBOARD INCINERATOR Ministry of Maritime AfFain and Fisheries. .2 ..~ /iCfai!-?. ..76(40) nnd referenced by regula~ion 16 Annex PI to MNWOL 73/78.ctured by Type for rhe itsinentor ~~ in of of of - Hyuudai ' ~ a r i n e rlliv&iucry.. capacity . Llri.tlO'.. 13id (fay . 950 7. ~IMO Type / MAXI NG1OC)SL WS . -. incincrata-manufa.!. i ! $!-p::wi!w Z.. 13.8 . .. .. Co. by weight OII hoard a vcsscl tittcd with (his Signed Ministry ul' Marilirr. 70 8.-.1 %. Republic o Korea f Thfs is to certify that rhe shipboard itwinerator listed has bcen cxamincd and rcqtcd accordapcc with rhe requirements of the ~tdidardfar Shipboard lncinen~torsfor disposing ship-geierated wasle appended to the Guideli~~es the lmplementatio~i of AIW V for MARROL 73/78 as amended by resolution MEPC.. I 0 0 .

OPERATION AND MAINTENANCE OF INCINERATOR Type MAXI NG5011001150SL WS @f HYUNDAI MARINE MACHINERY CO.. KOREA. GAJWA-DONG SEO-GU.co.kr E-mail : jhkirnl33@hmrnco.co. INCHOEN CITY.kr Update : V3-20070207 . 602-15. FAX : +82-32-583-0460 TEL : +82-32-583-0671 URL : http:llwww.INSTRUCTION BOOK FOR INSTALLATION.LTD.hrnrnco.

... .... ..... ............. . .. KOREA Tel 032 583 0671 Fax 032 583 0674 URL hHp llwvnv hrnrnco co kr . . ... . ....... 0 dosing pump.......... ........ ....... . ...... ................... .... .. ... INCHEON C I n ................................... ........ ........ Installation of ~ n c ~ n e r a t o r .. ... .... ...... ....... .................... .... ...... 81 ADDITIONAL COMPONENTS : Mill pump . ....... 2 Storage instruction for incinerator lnstruction for installation Working principle Description of pro Main & Technical data for incinerator General instructi Trouble shooting chart INSTRUCTION FOR OPERATION AND MAINTENANCE OF PARTS : lnstruction for repair of refractory lining ......... 82 . ............. ....... Ltd Co Page 1 602-1 5 GAJWA DONG SEO GV................ .... .. LIST OF PARTS : Components incinerator 75 Additional components in 76 77 Primary & secondary burner W . ... ........... ... ..... . .... ........... . .. ... ......... .. Update : V4-20060905 BHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyunda~ Marme Mach~nery .... .... .... . . . ... ............... .. .. ............ . ................ .. .... .I MAXI NG5OllOOll5OSL WS 1 TABLE OF CONTENS INSTALLATION & STORAGE INSTRUCTION FOR INCINERATOR : ......... ........ 78 Sludge burner ... ........

Ltd. 10Clh : 0 7% relative : Below IOmlsec : Below l g . all bolted gaskets must be tightened up The incinerator must only handle by fork. drop max. INCHEON CITY. Wind 4. acceleration in all directions - El-panel must be stored in airtight packing Before packing the el-panel must equipped with some bags "Silica gel" inside in order to absorb possible humidity. When installing the incinerator the following points must be observed: I It must be possible to stop the operation of the incinerator from a place outside the room in which it is placed. 1. After 12 month storage the lining has to heated-up and dried-up acc. SEO GU. to incinerators instructions QHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL' hnp:ilwvnv. Humidity 3..ie remote stop Stationary placed fire-fighting equipment must be available for the room in which the incinerator is placed.0 STORAGE INSTRUCTION FOR INCINERAOTRS Incinerators standard and the storage environmental conditions must be as follows . The surface must not be heated to above 50-C by solar radiation or other sources The incinerator must not to be exposed prolonged by sea water spray or rain must not hosed down or similarly expose. temp. Storage period :According to agreement.kr Page 2 .co. Air temperature 2. After elapse of storage period. 602-15.hmmco. Shocks : OC to +50C. and must not be exposed to mechanical damages. truck of by the lifiing beam.0 INSTALLATION O F INCINERATOR The incinerator should be installed and placed according to the rules of the Classification Societies and to the National Shipping Boards.INSTALLATION & STORAGE INSTRUCTION FOR INCINERATORS 1. fixed II 2. GAJWA DONG.

3. The diesel oil supply pipes should be provided with strainers to avoid any blocking of the pipes. The pump on the primary burner is also provided with strainers built in the pumps.0 REFERENCES f' I . We recommend floor plates around the incinerator rather than grids due to the risk of spillage of refuse and ashes. INCHEON CITY. dimensions and connections we refer to : .kr . thermocouple. Mill for comminution and agitation of the waste oil contents.Technical data. The oil pump of the primary burner is a gear wheel pump which constantly circulates the oil in the circulation pipe. The incinerator should be placed in the ship where the vibrations are as few as possible and especially with regard to the transportation of solid waste and for the lay-out of the funnel. and the removal of ashes. Heater and temperature controller b. suction head for the diesel oil pump is 3 meters.5m must be foreseen for feeding the refuse bags and inspection of the primary burner. see the dimension drawing. d. 602-15. 2. The max. In front of the feeding door for the sluice a space of min. incinerator . Thermostat for "Alarm high waste oil temperature" A @HMMCo INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. Level switch for "low level" for stopping of incinerator when the tank is empty.1 WASTE OIL TANK The waste oil tank for waste oil has to be provided with a mill (PU-5) for agitation and comminution of the contents of the tank. 1. The waste oil tank is to be provided with : a. GAJWADONG.Technical data.. irregular shapes and webs should be avoided.0 DIESEL OIL SUPPLY . c. For capacity.Pipe diagram -Arrangement for control panel and diagrams.0 WASTE OIL T A N K A N D CIRCULATION PIPE For supply and return pipe for waste oil between the incinerator and the sludge tank. see technical data for components.DIESEL OIL TANK The supply and return pipe for diesel oil to and from the incinerator. See pipe diagram (Final drawing) 4. . SEO GU.INSTRUCTION FOR INSTALLATION 1.co. The tank must be designed with a view to securing an effective homogenization. Level switch for "High level" and "Low level" as alarm function on the main panel of the ship should also be installed. Pressure and suction conditions. KOREA Page 3 Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwhrnmco. Ltd. 4.0 INCINERATOR The incinerator should be installed and placed according to the rules of the classification societies and to the national shipping boards. components . valves.

Low levellhigh level switch on sludge tank (if needed) . as amended. i. outlet loss 300 Pa (30 mmWG). 602-15.0 ELECTRICAL CABLE CONNECTION TO CONTROL PANEL The power cable is connected directly to the control panel of the incinerator.2 MILL PUMP The suction branch of the mill should be placed as close to the waste oil tank as possible. GAJWA DONG.0 FLUE GAS FUNNEL Dimension of funnel. ~HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.e. counter pressure in funnel incl. an in-line flue gas fan has to be mounted in the upper part of the funnel Thermocouple (TC-2) in funnel is supplied loose for mounting in funnel. 5.Main power . Max.4. INCHEON CIPI. If the mill is placed lower than the waste oil level. and installation drawing for mixing chamber.Thermocouple in funnel (TC-2) 8. For cable entry. chapter Il-2. dimension drawing.Remote alarm . 9. 6. Ltd. The following connections are to be connected with the terminal row in the control panel: . Each incinerator room is to be provided with one portable extinguisher for the extinguishing of oil fires.To obtain sufficient draught in the incinerator it is recommended to avoid too many sharp bending and dimension of funnel less than indicated in "Technical data of incinerator". SEO GU. The return pipe of the mill should be made as short as possible. see technical data of incinerator. the length must not exceed the diagonal of a 2 to 3 m tank. there should be a valve on the suction side.0 COMPRESSED AIR SUPPLY For supply of compressed air to sluice on incinerator. 7. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL: hHp:llwwwhmmco. If this is not possible.1 SLUICE The built-on non-flareback sluice for continuous feeding of solid waste is operated automatically by two pneumatic cylinders from a pushbutton panel (CP-3). 5.0 ADDITIONAL INFORMATION Fire Extinguishing Systems: Fire extinguishing is to be provided to comply with regulation 6 of SOWS 74. see arrangement for control panel and eldiagrams.. To avoid any blocking of the air pipe a strainer is needed in the air supply piping system.0 AIR SUPPLY TO INCINERATOR ROOM The air supply to the room where the incinerator is placed must be dimensioned in such a way that the air supply to the incinerator is sufficient and so that noise as well as inconvenience for the operator can be avoided. see dimension drawing (Final drawing).ckkr Page 4 .

The cooling program of the incinerator will then automatically be activated.co. Ltd. Emergency Shut-Off Valve The pipe system for supply and return of diesel oil and oil sludge to incinerator and tanks has to be provided with emergency shut-off valve operated outside the room. Black out: The power supply to the incinerator must be connected as quickly as possible after black out. chapter 11-2.. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : http:lhuww.hmmco. amended. INCHEON CITY.Fixed Fire Detection Fire Alarm System: If the incinerator room is to be periodically unattended. However. GAJWA DONG SEO GV.kr Page 5 . the customer must design their electrical system so that the incinerator will not shut down at periods of low voltage. a ship's generator system is secured against low voltage. as Protection against Low Voltage: It is the responsibility of the customer to ensure that no abnormal operation of the incinerator occurs due to low voltage. if this is not the case. a fixed fire detection and fire alarm system is to be provided for the incinerator room. @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Go. 602-15. This system has to comply with regulation 14 of SOLAS 74. in accordance with the rules of the classification societies. In general.

. In the secondary combustion chamber the gases from the primary combustion chamber will burn out. or if sparks are developed.co. Ltd. the nozzles might require readjustment. The very large heat transmission area in the primary combustion chamber optimizes the drying and burning of the solid waste. 602-15. INCHEON CITY. If so. ADJUSTMENT OF AIR INTAKE NOZZLES Adjustment on board : Depending on the layout of the funnel and depending on the amount and type of solid waste burned.hrnrnco. SECONDARY COMBUSTION CHAMBER The primary and the secondary combustion chamber are separated by wall made of ceramic heavy duty refractory. GAJWA D N SEO GU. The primary combustion chamber is equipped with a diesel oil burner called primary burner. then open the air nozzles in the primary combustion chamber until it stops. If the exhaust gas temperature is to high. If no measuring tools are available.BASIC PRINCIPLES OF INCINERATOR THE INCINERATOR The incinerator is designed with a primary combustion chamber for burning solid waste. please observe if there is coming dark smoke out of the stack.kr Page 6 . PRIMARY COMBUSTION CHAMBER The incinerator is designed to combustion solid waste. KOREA OG Tel : 032 583 0671 Fax : 032 583 0674 URL : htto:ttw. and a secondary combustionchamber for burning out un-combusted exhaust gases. this can be overcorned by opening the air nonles in the secondary chamber (left turn -more air. The heat from the primary burner will dry out and start burning the solid waste. ~HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. right turn .less air).

Diesel Oil Tank 19. Charging Door 2. steam lnlet c. Sludge 01 lnlet b. Ltd. Damper 10.co. Oil Sludge Sewlce Tank 14. Page 7 602-15. Induced Draught Air 9. Sludge Burner 11. Double Air-cooling Wall 12. Compressed Air lnlet h. dosing p/p sludge burner pilot burner sec. Ash Cleanmg Door 7. Sludge Oil Ventilation Outlet e. Heating Element 18. SEO GU.o. Steam Outlet d.. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwhrnmco. Diesel Oil Ventilation Outlet Q .chamber sluice for solid waste charging door ash cleaning door double air cooling wall sludge in ventilation combustion air inlet vent d/o in steam in/out COMPONENTS 1 . Air Blower 8. Compressed Alr 16.k~ . Oil Burner With Built-in pump 6. GAJWADONG. Flue Gas Outlet OHMMCO lNSTRUCTlONBOOK FOR INCINERATOR Hyundai Marine Machinery Co. Afterburning Chamber 4. Combustion Chamber 3. Combustion Air Inlets 13. Diesel Oil lnlet f. Secondary After burning Chamber 5. Self Cleaning Strainer CONNECTIONS 1 a. INCHEON CITY. Electrical Power Supply i. Mill Pump 15. chamber WORKING PRINCIPLES OF INCINERATOR atomising air in w.Waste 011 Dosing Pump 17. Sluice for Solid Waste 20.pilot burner for pri.

see process diagram and pipe diagram in this instruction book @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. Ltd. . oillair pipes and valves .co. cooling air and combustion air.. INCHEON CIW.hmmco.Primary burner for primary combustion chamber .Internal electric-cable. 602-15. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hiip:Nwww.Secondary burner for secondary combustion chamber . As a guide to understand the function of the incinerator. SEO GU. .kr Page 8 .Control panel (CP-1) -Thermocouples for detecting primary and secondary combustion chamber temperatures and alarms.THE INCIENRATOR IS DELIVED WITH THE FOLLOWING BULT-ON MAIN COMPONENTS: -Air blower supplying air for the induced draught air ejector.Semi-automatic sluice SUPPLIED LOOSE FOR INSTALLATION IN FUNNEL : Thermocouple for detecting high flue gas temperature and alarm (See drawing). GAJWA DONG.

POS. GAJWA DONG. Activation of the sluice by pushing the button on the sluice panel will unlock the inside door and feed in the waste.2 STOP OF COMBUSTION Stop of combustion stops the supply of diesel oil to primary burner. STOP OF COMBUSTION IN PRIMARY COMBUSTION CHAMBER When the temperature in the secondary combustion chamber reaches 750'C the ignition of the of the secondary burner will stop and the solenoid valve on the diesel oil pipe is closed. POS.START OF COMBUSTION When the temperature in the secondary combustion chamber has reached 700C the primary bumer in the primary combustion chamber starts. The primary and secondary burners are equipped with a flame control which is activated during the first 10 seconds after start and also after restart.DESCRIPTION OF PROCESS DIAGRAM Switch on Solid Waste See process diagram POS.. 1 . Pre-purging time the secondary burner (ST-2) in the secondary combustion chamber will start.burner = pilot burner in the sec chamber POS. m . The secondary burner continues to burn. 5 . After this period the bumer is ignited or turned off according to the temperature in the chamber.FLAME CONTROL The flame control is activated during the first 10 seconds after start-up. RE-START HEATING IN PRIMARY COMBUSTION CHAMBER When the temperature drops below 850°C the primary burner in the primary combustion chamber restarts. SEO GU. RE-START HEATING IN SECONDARY COMBUSTION CHAMBER When the temperature drops below 6709: the secondary burner in the secondary combustion chamber restarts. 602-15. switch off the main switch on the control panel. POS. 4 . 6 . k r Page 9 . QHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. primary blower. watse oil burner = sludge burner primary burner = pilot burner in the primary chamber sec. Primary blower and primary burner blower are working on cooling programmed. 3 . When the incinerator has stopped.START OF INCINERATOR Process timer. - POS. All the blower are operating. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : h t t ~ : / h . Ltd. and primary bumer blower start. h m m c o . INCHEON CITY.START OF PREHEATING After start of the incinerator and after 30 sec.STOP OF INCINERATOR The cooling programmed stops when the temperature in the incinerator drops below 100 'C.

(950°C). KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : htt~:llw. the primary burner operates for only 25 seconds to ignite the waste oil burner automatically.START OF INCINERATOR Process timer. GAJWADONG SEO GU. 2 . Ltd. When the switch 'delay primary burner' is switched to manual 'MAN'.STOP OF INCINERATOR The cooling program stops when the temperature in the incinerator drops below 100°C. POS.STOP OF COMBUSTION Stop of combustion stops the supply of diesel oil to primary and secondary burner.. 602-15. 4 .hmmco. After a preheating period of the waste oil burner starts automatically and operates within the set points. ~HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. POS. the primary burner operates all the time together with the waste oil burner.START OF PREHEATING ARer start of the incinerator and after 30 sec. pre-purging time the secondary burner (ST-2) in the secondary combustion chamber will start. switch off the main switch on the control panel. INCHEON CITY. When the switch 'delay primary burner' is switched to automatic 'AUT'. primary burner blower and secondary burner blower are working on cooling program. POS. Primary blower. 1 . and stops the sludge oil supply to the sludge burner.( MAXI NGSOll 0011SOSL WS Switch on waste oil See process diagram I POS. POS. 5 .cokr Page 10 .START OF COMBUSTION When the temperature in the secondary combustion chamber is 700°C the primary burner in the primary combustion chamber will be activated. primary blower and primary burner blower start. 3 . When the incinerator has stopped. The secondary burner continues to burn Activation of the sluice by pushing the button on the sluice panel will unlock the inside door and fill in the waste.

GAJWA DONG.D.kr e Page 11 .I. the primary burner operates for only 25 seconds to ignite the waste oil burner automatically. SEO GU.INCHEON CITY KOREA Tl : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwwwhmmco. RESTART HEATING IN SECONDARY COMBUSTION CHAMBER When the temperature drops below 650@ the secondary burner in the secondary combustion chamber restarts. The secondary burner blower is operating.I MAXI NGSOllOOllSOSL WS I %( STOP OF PREHEATING IN SECONDARY COMBUSTION CHAMBER When the temperature in the secondary combustion chamber reaches 7509: the ignition of the secondary burner will stop and the solenoid valve on the diesel oil pipe is closed. flow control burning. the primary burner operates all the time together with the sludge burner. When the switch 'delay primary burner' is switched to automatic 'AUT'. RE-START HEATING IN PRIMARY COMBUSTION CHAMBER When the temperature in the primary combustion chamber temperature setting 950°C the waste oil burner P. When the switch 'delay primary burner' is switched to manual 'MAN'. ~ H M M C O INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.co. Ltd.. 602-15.

SEO GU.co. 2 3~ Cooling -- >TI Close thedoor and start Process timer Primary blower IWHY .. . 602-15. . : : i m. . GAJWA DONG. .1382'F) for ST-2 - I @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine M a c h i n e r y Co. . m? 1 . : . .9 5 0 r ) (1562 1742'F) far ST-1 - Operating temperature (670 750C) (1241 .kr Page 12 . : Pre-purgingtirne'3Osec (5xalr changes) Secondary burner blower ST-2 Preheat to 65OC11202'F Primary burner blower (ST-1) (ST-2) . . Ltd. . INCHEON C I N .hrnrnco.I MAXl NGSOllOOllSOSL WS I PROCESS DIAGRAM INCINERATOR TYPE : MAXl NGISO SL WS 1 !Burning SwRch on SOLID WASTE : Elapsed $me 0 -.. : . (ST-I) (ST-2) Activation of the slulee will unlock the inslde door and feed . KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hltp:llw.!he waste himary burner operating Secondary burner operating - L Operating temperature (850 . . . .

. .. INCHEON CITY. Pre-purging time 30 sec (5 xair changes) . S T 2 Preheat to 650X11202'F Primary burner blower (ST-I) a . 602-15. L. .. . !I I ~HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. .1382'F) ( 950. I .I MAXI NGSOllOOllSOSL WS I PROCESS DIAQRAM INCINERATOR TYPE : MAXI NGISOSL WS 1 Burning Switch on SLUDGE : 0 Close the door and start Processt i e ! 2 Cooling Elapsed $me -L-__> 3 &----- q . . . . KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : http:llwww. . .750T) (1421 . i .. GAJWA DONG SEO GU. . . . m ~. . . .. .. . .. . Ltd. . . ~. . .hmmco. : .43) (1742°F) I . : I !: . . j ' Primary blower ORI) I . . : . .kr Page 13 . - I - Operating time lor ST-. : :. (B) (850 950'C) (1 562 1742'F) . .' I Sludge b~rn. .5 . .er@qrnhing air Activation of the sluice will unlock the inside door and feed the waste Primary burneroperating Semndary bumer opewting Sludge burner operating Operating temperature for ST-1 (man) (B)) i . .co. (abut) (255ec) Operating temperature for ST-2 PID Control operating temperature for B (670 . . . . : . . . . ! f. <ST-1) (ST-2) .

( MAXl NGSOllOOllSOSLWS (
PROCESS DIAGRAM INCINERATOR TYPE : MAXl NGl50SL WS
'Safety function enahled changes to cooling and alarm
1 'Burning 2
3 Cooling.;
. .

Elapsed time

jo

.

.

>n

High temperature incinerator
I1950CH922'F)

Low pressure .mmbu$kkn air(l8 mbar) . .

Lownegdtiw pressure primary d~mbu&ionchamber Low pressureatomiiing air(n.0 Ks,crn2)
High tempemture extfaust gas

i1
:!

,
I

Flame failure

1 Motor overload

1 .

Sluice inside door notclosed

1

A

@HMMCo

INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd.
602-15, GAJWA DONG SEO GU. INCHEON C I l Y KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hn~://www.hmmco.w.kr

Page

14

I MAXI NGSOllOOllSOSL WS I
MAIN DATA 8 TECHNICAL DATA FOR HYUNDAI-ATLAS INCINERATOR TYPE MAlX NG50 SL WS
Capacity based on IMO specification Calorific capacity Solid waste Waste oil : 372 kW (320,000 kcaUh) : 80 kglh : 38 kglh

38 -

DIMENSION BASIS FOR AIR AND OIL PIPE CONNECTION
Total air consumption incinerator Flue gas temperature Flue gas volume Max. counter pressure in funnel, incl. outlet loss Fuel oil consumption max. when Heating the incinerator Compressed air consumptionsluice Compressed air consumption Sludge burner Compressed air pressure Fuel oil Inside diameter of diesel oil pipe

: Approx. 17 llh : max. 0,18 m3/h : max. 32 m31h : 7-10 bar : Marine diesel oil Max. 14 cSt at 40 "C : 8 mm.

The consumption of diesel oil depends on the heat value of the solid waste. Stack diameter to be calculated according to maximum counter pressure.

OHMMCO

INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd.

Page 15

602-15, G A M A DONG, SEO GU, INCHEON C l N , KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:l/wwwhmmco.co.kr

MAIN DATA 8 TECHNICAL DATA FOR HYUNDAI-ATLAS INCINERATOR TYPE MAlX NGIOO SL WS
Capacity based on IMO specification Calorific capacity Solid waste Waste oil

: 581 kW (500,000 kcalh) : 100 kglh
: 59 kgh

DIMENSION BASIS FOR AIR AND OIL PIPE CONNECTION
Total air consumption incinerator Flue gas temperature Flue gas volume Max. counter pressure in funnel, incl. outlet loss Fuel oil consumption max. when Heating the incinerator Compressed air wnsumptionsluice Compressed air consumption Sludge burner Compressed air pressure Fuel oil Inside diameter of diesel oil pipe

:Approx. 17 1h 1
: max. 0,18 mYh : max. 32 m3/h : 7-10 bar : Marine diesel oil Max. 14 cSt at 40 "C : 8 mm.

The consumption of diesel oil depends on the heat value of the solid waste. Stack diameter to be calculated according to maximum counter pressure.

A

@HMMCO

INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd.
602-15. GAJWA DONG. SEO GU. INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL: hHp:llwww.hmmca.cokr

Page 16

32 m3h : 7-10 bar : Marine diesel oil Max. Stack diameter to be calculated according to maximum counter pressure. outlet loss Fuel oil consumption max.. The consumption of diesel oil depends on the heat value of the solid waste.500 m31hat 350 "C : 490 Pa (50 mm Aq. 17 1h 1 : max. counter pressure in funnel. when Heating the incinerator Compressed air consumptionsluice Compressed air consumption Sludge burner Compressed air pressure Fuel oil Inside diameter of diesel oil pipe : 7. INChEON CITY.200 mYh : 350 "C : 17. 602-15.hmmco.co.MAIN DATA & TECHNICAL DATA FOR HYUNDAI-ATLAS INCINERATOR TYPE MAlX NG150 SL WS Capacity based on IMO specification Calorific capacity Solid waste Waste oil : 814 kW (700. Ltd.kr .) :Approx.18 m3h : max. GAJWADONG SEO GU. KOREA Page 17 Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww. 14 cSt at 40 "C : 8 mm. 0.000 kcalh) : I 0 0 kg/h : 82 kg/h DIMENSION BASIS FOR AIR AND OIL PIPE CONNECTION Total air consumption incinerator Flue gas temperature Flue gas volume Max. incl. INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.

TOTAL INSTALLED MOTOR OUTPUT : 11. 1 MAXl NG5011001150SLWS I HYUNDAI-ATLAS INCINERATOR TYPE MAXl NG50 SL WS TECHNICAL DATA COMPONENTS - Is a high pressure centrifugal fan of the welded design with direct drive. 475 cp.OKwx2P - W.hmmco.71 KW Demand factor Alarm :1 : Normally closed circuit CONTROL PANEL CP-3 Control panel for activating the sluice. @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.530 RPM : 11.45 kW x 4P CONTROL PANEL CP-1 The control panel is made with a splash-proof cabinet.0 DOSING PUMP Is a self-priming positive displacement pump with gear motor Type pump Capacity max. 174 Uh at Max.300 m'lh : 5.kr Page 18 .0 bar : Disco-variation : 0. 602-15.co.885 Pa (600 mm WG) : 3. Type air blower Capacity Static pressure Number of revolutions Motor : HTF #3 : 4. built-in control lamps. GAJWA DONG.m : 2. Splash-proof grade made of hot process steel plate. . Ltd. motor starters. SEO GU. INCHEON C I V KOREA Tel : 032 583 0671 Fax: 032 583 0674 URL : hnp:llwww. Head Gear type Motor : HMD 012-12 : Max... and back-up fuses.

5Kwx2P W.I MAXl NGSOllOOllSOSL WS I HYUNDAI-ATLAS INCINERATOR TYPE MAXl NGIOO SL WS TECHNICAL DATA COMPONENTS - PRIMARY AIR BLOWER Is a high pressure centrifugal fan of the welded design with direct drive.co. @HMMCO INSTRUCTION BOOK FOR INCINERATOR 602-15.885 Pa (600 mm WG) : 3.200 m3/h : 5. Type air blower Capacity Static pressure Number of revolutions Motor : KTF-#3 112 : 5. Ltd.520 RPM : 18. Page 19 . 174 L/hat Max.hmrnco. INCHEON CIlY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : http:/lwww.45 kW x 4P CONTROL PANEL CP-1 The control panel is made with a splash-proof cabinet. GAJWA DONG.p.kr Hyundai Marine Machinery Co. Splash-proof grade made of hot process steel plate. and back-up fuses.0 DOSING PUMP Is a self-priming positive displacement pump with gear motor Type Pump Capacity max Head Gear type Motor : MD 012-12L : Max.m : 2.. TOTAL INSTALLED MOTOR OUTPUT : 18.0 bar : Disco-variation : 0. 475 r. motor starters. built-in control lamps.21 KW Demand factor Alarm :1 : Normally closed circuit CONTROL PANEL CP-3 Control panel for activating the sluice. SEO GU.

0 bar : Disco-variation : 0. Ltd. .p. 243 r. Head Gear type Motor heat-resistant steel.0 DOSING PUMP Is a self-priming positive displacement pump with gear motor Type pump Capacity max. SEO GU. INCHEON CIW KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hnp:llwww. and back-up fuses. 602-15. GAJWADONG. TOTAL INSTALLED MOTOR OUTPUT : 26.# 3 112 : 7.01 KW Demand factor Alarm :1 : Normally closed circuit CONTROL PANEL CP-3 Control panel for activating the sluice. A @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.m : 2.3 Kw x 2P W.. Type air blower Capacity Static pressure Number of revolutions Motor : M F .525 RPM : 25.375 Pa (650 mmAq) : 3.45 kW x 4P CONTROL PANELCP-1 The contiol panel is made with a splash-proof cabinet. Splash-proof grade made of hot process steel plate. built-in control lamps. 233 Uh at Max. motor starters.kr Page 20 .I MAXI NG5OllOOll JOSL WS I HYUNDAIATLAS INCINERATOR N P E MAXI NG150 SL WS TECHNICAL DATA COMPONENTS - PRIMARY AIR BLOWER Is a high pressure centrifugal fan of the welded design with direct drive.hrnrnco. : MD 012-12L : Max.200 m3/h : 6.co.

M)2-15.COMPONENTS PRIMARY BURNER Is a fully automatic high pressure oil burner.. 8 mrn of the compressed air atomizing type made of @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. INCHEON CITY.I MAXl NGSOllOOllSOSL WS 1 HYUNDAI-ATLAS INCINERATOR N P E MAXl NG50/100/150 SL WS TECHNICAL DATA . Ltd.13kW SECONDARY BURNER Is a fully automatic high pressure oil burner. Type burner Type oil pump Fuel oil Capacity Motor : DH 160 E2 : BFP 21 L5 : Marine diesel oil : Ii'Vh : 0. KOREA Page 21 Tel : 032 583 0671 F a : 032 583 0674 URL .13 kW WASTE OIL BURNER Is a special burner for impurities of rnax. Type burner Type oil pump Fuel oil Capacity Motor : DH I60 E2 : BFP 21 L5 : Marine diesel oil : I 7 1/h : 0. hH~:llwwwhmmco. GAJWADONG.kr .co. SEOGU.

Let it cool down to 100C . INCHEON CITY. Check that on valve in the air pipe and the oil sludge pipe are closed. adjust the damper in the flue gas mixing chamber. Check that on valve in the diesel oil pipe is closed. Check the pressure in the primary combustion chamber by starting the incinerator for a short period. PREPARATION BEFORE START OF INCINERATOR 1. the incinerator must be stopped immediately by switching 'stop' switch to 'incinerator-stop'. Drying procedure : . GAJWA DONG SEO GU. KOREA Tel: 032 583 0671 Fax: 032 583 0674 URL : hn~:llmvw. Check that there is no blockage of the exhaust funnel. REFRACTORY DRYING OUT When the incinerator is used for the first time the refractory should be dried out properiy before starting the combustion. 650'C . the drying out Procedure described below should be o b s e ~ e d carefully before commissioning the incinerator. 2.. 6. Check that thereis necessary air supply to the incinerator room. @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.Operate the incinerator for 5 minutes at m a . See also instruction for trouble shooting.kr Page 22 .co. Ltd.Stop the incinerator .Ventilate the incinerator by opening the door to the combustion chamber -The drying procedure is repeated several times and the temperature is raised by 200'C every time until the operating temperature has been reached. Check that compressed air is available. If your incinerator has been stored for a long time under humid conditions. If no vacuum is obtained. If the drying procedure is omitted the refractory might be damaged. 3. 4.GENERALLINSTRUCTION FOR OPERATION OF INCINERATOR CAUTION If any problems occur during start-up and operation. Check direction of rotation of primary blower by starting the incinerator for a short period. 5. 7. Correct direction indicated with arrow on the blower.hmmco. 602-15.

SET POINT FOR TIME

- Combustion air failure shut down delay - Period of time between 'supply atomizing air and sludge -Stop diesel oil supply ST-I when burning sludge
SET POINT TEMPERATURE REGULATOR

- Low negative pressure failure shut down delay - Pre purge incinerator start

15 sec. 30 sec. 30 sec. 20 sec. 25 sec.

- Primary combustion chamber (at. Solid burning)
(at. Sludge burning - PID setting)

Max. 9509: Min. Max. 9509: Max. 7509: Min. Max. 350% Min. Max. 1009:

8509: 6709: 3309:

- Secondary combustion chamber

- High flue gas
- Ash door

- Primary combustion chamber start signal from secon
combustion chamber temperature

COMPRESSED AIR PRESSURE COMBUSTION AIR PRESSURE NEGATIVE PRESSURE PRIMARY COMBUSTION CHAMBER DIESEL OIL PRESSURE

3.0

- 6.0 bar

18 mbar 0.5 mbar

- ST-1 1 ST-2

-B

7-1 6 bar Completely open

AIR REGULATOR

- PS-3
STOP OF INCINERATOR

3 - 6 bar

When stopping the incinerator, please remember to : 1. Activate the switch for 'incinerator-stop' on the control panel and the incinerators will automatically to cooling program. 2. When the primary combustion chamber temperature gets below 100°C the cooling program will automatically stop. 3. When the incinerator has stopped, switch off the main switch on the control panel. 4. NEVER STOP THE INCINERATOR ON THE MAIN SWITCH DURING OPERATION, AS THIS WILL CAUSE MELT DOWN OF TOP MOUNTED BURNERS.

@HMMCO

INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd. 602-15. GAJWA DONG. SEO GU. INCHEON CI Y, KOREA T
Tel : 032 583 0671 Fax : 032 583 0674 URL : htip:llwwwhmmco.co.kr

Page 23

PREPARATION FOR START-UP OF THE INCINERATOR
Before start-up of the incinerator, the following is to be carried out :
1. Open all inlet and outlet valves for diesel oil. 2. Open all inlet and outlet valves for waste oil and air. 3. Make sure that there are no hindrances for air admission to primary blower as well as flue gas outlet.

A. Start-up of the lncinerator op program 'SOLID WASTE'
1. Make sure that the switch is turned to 'waste oil oft. 2. Activate the main switch on the control panel. 3. Reset the alarm lamps on the push button 'reset alarm' 4. Make sure that all the lamps are alight by pressing the button 'lamp test' 5. For start of the incinerator, activate the switch for 'incinerator-start' 6. The incinerator will now start automatically by activating the secondary burner in the secondary combustion chamber. 7. After approx. 25 minutes the secondary combustion chamber will have a temperature of 650C, and the primary burner in the primary combustion chamber will be activated. The incinerator the operates within set temperatures(850-950 'C). 8. If the flame in the incinerator goes out, the incinerator is to be reset by means of "reset flame failure burner" 9. Add solid waste to the primary combustion chamber using the sluice by activating the pushbutton on panel (CP-3, Sluice switch box)

B. Start-up of the incinerator on program 'waste oil'
1. Make sure that switch is turned to 'waste oil on' 2. Before start-up of the incinerator, follow the incinerator given under point 'A', item 2 to 7. When the temperature of the secondary combustion chamber is 6509: the primary burner in the primary combustion chamber will be activated. After a preheating period of 25 seconds the waste oil burner starts automatically and operates within the set point. (850-9509:)

When the 'delay primary burner' is switched to 'AUT(Aut0matic)' position, the primary burner operates for 25 seconds to ignite the sludge burner automatically. When the 'delay primary burner' is switched to manual 'MAN(Manua1)' position, the primary burner operates all the time together with the sludge burner. C. Adding of solid waste Before adding a new charge of solid waste, control whether the incinerator is ready to receive more waste or not, by looking through the sight glass.

D. Stop of lncinerator 1. Activate the switch 'incinerator stop' 2. When the temperature in the incinerator drops to below 10O0C,the incinerator stops automatically. 3. When the incinerator has stopped, switch off the main switch on control panel after the blower has been off for 30 minutes. INSTRUCTION BOOK FOR INCINERATOR @HMMCO Hyundai Marine Machinery Co., Ltd. Page 24
602-15. GAJWA DONG, SEO GU. INCHEON CITY, KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hnp:llwwwhmrnco.co.kr

@8
I MAXl NGSOllOOllSOSLWS I

E. Abnormal Start-up and Operation of lncinerator
1. By the first start-up of the incinerator, oscillating combustion can occur which must be stopped immediately. Activating the switch "incinerator-stop". 2. If there should be any problems during start-up and operation, the incinerator is to be stopped immediately by activating the "incinerator-stop" switch. 3. Try to find the reason for this abnormal start-uploperation of the incinerator. 4. See the instruction manual under "Trouble Shooting".

F. Attendance of the primary combustion chamber
1. Do not put glass, bottles, and other materials than may not be burned into the primary combustion chamber. 2. Do not fill wet solid waste into the primary combustion chamber more than one hour before starting the incinerator. 3. When burning oil-containing materials, such as filter cartridges, oily cotton waste, and scrapings from the centrifuges, do not put more than 5 liters per charge into the primary combustion chamber. 4. When combusting material with high calorific value with explosion-like combustion, e.g plastic, max. 5Kg per charge is allowed to be fed into the incinerator. 5. Do NOT overload the incinerator with waste. Please see the below charts. 6. When the incinerator is cooled, remove ashes and slags from primary combustion chamber. The ashes and the slags must be carefully removed. Do not knock or hammer on the sides of the primary combustion chamber. The main switch must be turned off to open the door. Do not overload the incinerator each types according to below charts. lncinerator Type MAXI NGSOSL WS Max. caloric per charge of solid waste (Kcal) 320.000 500.000 700,000
I I

Max. 20% volume of the primary combustion chamber (Liter) 200

1 MAXI NGIOOSL WS I MAXI NG150SL WS I
WARNING

I

250 350

I

DO NOT put explosive materials, closed containers or aerosols into the combustion chamber

@HMMCO

INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd.
602-15, GAJWA DONG, SEO GU, INCHEON CIM, KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL . h H p . / h hmmco.co.kr

Page 25

KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : http:l/wwwhmmco. WARNING I Failure to observe the below instructions can result in substantial damages to burners and thermocouples.: MAXI NG25 3 liter MAXI NG50 5 liter 5 liter MAXI NG150 5 liter MAXI NGIOO Max. load per charge of solid waste -class II : TY pe With sluice MAXI NG25 40 Kgh MAXI NG50 80 Kgh 100 Kglh MAXI NGIOO MAXI NG150 100 Kglh Max. Max.. as defined in annex V of MARPOL 73/78. Polychlorinated biphenyls . 10 mrn vacuum in the combustion chamber. etc. are designed exclusively for the operating temperature and max. Power loss during operation might cause overheating and consequently damage the incinerator. Do not feed the incinerator without min. fishing net. Adjust damper in exhaust gas uptake and readjust after reaching working conditions. : MAXI NG25 3 Kg MAXI NG50 5 Kg 5 Kg MAXI NG150 5 Kg MAXI NGIOO Do not burn explosive materials such as closed containers or aerosols. ie plastics. loaded quantities of energy stated in this instruction book. check U-tube (UM). GAJWA DONG SEO GU. Ltd. INSTRUCTION BOOK FOR INCINERATOR @HMMCO Hyundai Marine Machinery Co. load per charge of high-calorific materials with explosion-like combustion. filter cartridges.kr . Page 26 602-15. containing more than traces of heavy metals Refined petroleum products containing halogen compounds. Remove ashes when needed and make sure that the air holes for the combustion air are always unblocked. II and Ill cargo residues and related contaminated packing materials.co. scrapings from centrifuges. INCHEON CITY. Too much draught can disturb a constant flame and prolong the heating-up time. (PCBs) Garage. (Guarantee claims ( All components mounted on the incinerator. i. oily cotton waste. etc. including burner and flame tubes. I Shipboard inclneration of the following substances shall be prohibited I A) B) C) D) Annex I.e. load per charge of oil-containing materials.1 MAXl NG50/1001150SL WS I WARNING THIS INCINERATOR IS AUTOMATICALLY OPERATED Do not activate the main power for the control panel before the cooling of the incinerator is finished and the incinerator has stopped.

hmrnco.1 MAXI NGSOll 0011 SOSL WS I Therefore. claims for damages caused by overheating will not be accepted. 40% cardboard. CALORIFIC VALUE (calories) IMO defines Solid Waste Class II as follows expressed in percentage: 50% Food waste 50% Rubbish. INCHEON CITY. GAJWADONG. Refuse consisting of an approx. 30% paper. Ltd. This type of waste is common to passenger ships occupancy and has a calorific value of approx.400 kcaUkg.84 (kglL) ~ H M M C O INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. (10. 2. KOREA U Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww. even mixture of rubbish and garbage by weight.400 kJlkg) 0.kr Page 27 .co. 602-15.000 kJkg) as fired. containing approx.130 kcallkg (42. 20% plastic This mixture will have up to 50% moisture and 7 % incombustible solids.. DIFFERENT TYPES OF FUEL Marine diesel oil: Low heating value: Density 10. SEO G . 10% rags.

1-5 mbar When the negative pressure is under 10mmWG =0. if there is too much 'draught' in the funnel. but covers the more general type of problems. The negative pressure has to be controlled by the U-tube with water (UM). INCHEON CITY. 602-15. like for instance if the negative pressure in the combustion chamber drops below 50 mm WG The ideal condition of sludge burning is when the negative pressure is 10 -50 mmWG i. Ltd. @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. 1 bar is already less then atmospheric pr. C a thing which can occur when the vessel is placed in cold areas.e.e. This damper is only used.01325 bar i. 1 bar=750. which would most likely occur if a breakdown is experienced. When the negative pressure is over 5OmmWG combustion air nozzle should be open for optimum combustion performance.062 mmHG=10^5 Pascal or 100 KPa 1 bar= 10197.000981 bar or 0. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww.. ADJUSTMENT OF BURNER If the temperature in the secondary combustion chamber does not reach 700 O within 50 minutes. ADJUSTMENT OF DAMPER 8 AIR NOZZLE The damper of the exhaust gas funnel is to be completely open. GAJWADONG. but for the ease of calculation 1 bar is considered as atmospheric pressure.1621298 mmWG 1 atm=760 mmHG TROUBLE SHOOTING CHART The following trouble shooting chart is by no means complete.hmmco. SEO GU.co.kr Page 28 2 .1 atm= 1. the oil pressure to the burner must either be raised or alternatively a nozzle with a larger capacity must be installed.001 bar or 1 mbar Combustion air nozzle should be closed to protect back fire.

Adjust the electrodes E.High temperature A. Re-adjust the pressure switch (PS-1) To 18 mbar with a Screw driver on adjustment screw B. Combustion of too Much sludge (energy wise kcallh) 3.k~ Page 29 . Wrong adjustment of Pressure switch B. lncinerator (Red Alarm lamp) lncinerator running On cooling program Has been interrupted B.TROUBLE 1. Wrong adjustment of Ignition electrodes E. Re-set when the temperature Is below the minimum temp. Flame failure (Red POSSIBLE CAUSE A. The flame detector is Shouted up D.co. Replace the thermocouple and check the cable connection B. Too high oil pressure on diesel oil pump PU-1 C. GAJWA DONG SEO GU.. No diesel oil to the Primary burner B. Ltd. Clean the filter C. Clean the filter in The oil nozzle or change the nozzle alarm lamp) lncinerator running on cooling program -The Thermocouple TC-1 . Burning of solid waste With abnormal heat value D. 602-15.hrnrnco. (Red alarm lamp) A. Clean the flame Detector glass carefully D. Remove the blocking A. Blocking of air inlet Primary blower lncinerator running on cooling program ~ H M M C O INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. Oil nozzle blocked up CORRECTIVE ACTION SUGGESTED A. INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp://w. set point D. The oil filter in diesel oil pump or pipe line is blocked C. Adjust the sludge Admission on PU-3 and MO-2 A. Check the level in diesel oil tank B. Low pressure combustion air. Re-adjust the oil pump Pressure - C.

KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:lM. KcaVh) A. Burning of solid waste Wkh abnormal heat Value C.co. The automatic fuse is Switched off C. High temperature exhaust gas (Red alarm lamp) A. Reset when the temperature is below the minimum temp. set point C. B. Ltd. Activated the sluice by pressing the start button several times . Adjust the admission of sludge at the sludge dosing pump and the motor PU-3 and MO-2 lncinerator running on cooling program INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. Kcallh) A. INCHEON CITY. until the alarm is off. Faults in the control Panel CORRECTIVE ACTION SUGGESTED A. B. Low negative pressurt A. B. Reset the automatic Fuse B. (Red alarm lamp) incinerator running on cooling program A. Search the reason for the switch off. Search the reason for the switch off. Burning of solid waste With abnormal heat Value. If no vacuum is obtained. B. Check the air valve.. The thermocouple TC-2 has been Interrupted. Alarm at inside door not closed.kr Page 30 . Air supply failure j. Adjust the admission of sludge oil at the sludge pump and the motor PU-3 and MO-2 5. Combustion of too Much sludge (Energy wise . No vacuum Adjustment failure combustion chamber (Red alarm lamp) B. The inside door is blocked by solid waste A. Check cable connection and Contractor in the control panel 5. Replace the thermocouple and check the cable connection.rROUBLE I. The motor thermal Overload protector is Switch off B. or see the instruction for adjustment of damper incinerator running on cooling program C. adjust the damper in the flue gas mixing chamber. C.hrnmco. GAJWA DONG SEO GU.Overload of motor (Red alarm lamp) Incinerator running on cooling program POSSIBLE CAUSE A. Reset the automatic fuse C. Check the air supply. 602-15. Combustion of too much sludge (energywise.

. Ltd.SEO GU.hmrnco.WASTE OIL DOSING PUMP (PU-3) QHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. 602-15.kr Page 31 .co. INCHEON CIPI. GAJWA D N . KOREA OG Tel : 032 583 0671 Fax : 032 583 0674 URL : http:llwww.

This should be continued until the damage is repaired. Broken ceramics are to be replaced by new ones using air setting mortar and castable refractory.5 mm can be used. LINE OF PROCEDURE Repair type 1 The damaged area is to be cleaned for loose particles and then coated with an air setting mortar or a special. Repair type 3 Please contact HMMCO for information or contact a company speciallsed in refractory linings. A chemically setting plastic mouldable with approximately 45% A1203. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL: hllp:llwwwhrnrnco. 602-15. fine grain coating with approximately 42% A1203 and a low iron content temperature limit of approximately 1500 "C. SEO GU. In order to obtain a good result the repair spot should have a finish coating.INSTRUCTION OPERATION AND MAINTENANCE OF PARTS INSTRUCTION FOR REPAIR OF REFRACTORY LINING The refractory lining should be maintained according to operation and maintenance instructions. Damages exceeding 100 cm3and wear exceeding approximately 20 mm. QHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. Ltd.co. In case of damage to the lining.kr Page 32 . The incinerator has to air dry for 2 -4 hours before it is operated again.. Damages of between 4 cm3 and 100 cm3. Repair type 2 The damaged area is to be cleaned for loose particles. INCHEON CITY. GAJWA DONG. and a grain size 0 . 3 mm. a temperature limit of approximately 1500°C. repairs can be carried out according to the following instructions: Repair type 1: Repair type 2: Repair type 3: Damages of less than 4 cm3and cracks wider than approx. The mouldable is to be formed to balls of approximately 50 mm diameter and rammed into position in the holes.

@HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. . .. . Ltd. INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL: hHp:lh. ..lo operate the ~0nlr0ller installed on a panel lo prevent dedrlc shock 2.. ' II pressing SETlENT Key NOVA al leas1 3 sec swilchGs between an operaling Used when display and an operaling I parameter selling display- I I .co.DIGITAL TEMPERATURE CONTROLLER (5A216A2) THERMO COUPLE S TYPE - CAUTION 1.. . No work in wet han&( i caused eledlic shock ) I 7 . p . 6. . 1 .. 602-15. . 50160Hz. SEO GU. durlng EVENT ocwrs - between peramelers or reg~stering parameler seuinas I . R~~~r:Lha~e7ey:of:g~ndlno:connec~mWIbo.. ~ . Do no1mount front panel facing dowmvard 4. ..hmrnco. . . The power &nsump(lonS are 100-240VAC. . be sum lo lum oft and the ~ u r drcu~l m breaker 5. . 10VAma. keep away:for'gw@lng lo q~as pipe. Ii~merung el& rod 8: No~apelicdislurbatices are-?used.we~r.Used lo change the value ol . L. .Be~sure. GAJWADONG. Lighis on-ihen Mahual Medfi 6peialesior.. waier9pti.. To prevanl elaciric snOCk.kr Page 33 . . .. LED blhltingduripg AUTO-TUNING pmcess.x a M operate wlthoul power swllching in advance.. me r t c h i i wiring as far as porslble away from power and grbund w orclrjL 3..

SYNC Master. RS.U. HBA. INCHEON C I N . 50 60Hz I Max 6W belw PV InDut : Unlvewl I n ~ u l fPoint) l HBA Type of Input T1C:K J.MODQl&(ASCIl. SP. MV ) or L M p p w e r supply Communication Protoaols : PC-Link. 1 SVDC. 0 IOmV.N. SSR(V-Pulse) Continuous PID i SCR(4 20mAaC) A l a n Capacity : STD 2 Points.external250P.'mte1:RET.Plalinel II RTD : PtlW. ClassA EMS(lmmun~ty) EN61326 WHMMGU Hyundai Marine Machinery Co. 00. k r Page 34 . c o .2% of FS 0 Control Loops and Mode :iSlg!e:Loop ConW Nwnber of Setpdnt(SP) : i*(i ZonePIP) Retransrnlsslon Oulput : 4 20rnADG( PV.380 'not03 : It can't install with AOUT Specification 1 )Sampling Time : 250ms PVSP Dala Dlspaly : each 4 dgits 0 Running Mode : AUTO I MAN lndiition Acuracy : f8. 0 20mA.C22 2 No 10101-92. UL61010C-1.360. RTU). SEO GU. Slave P w e r Supply and Consumption : 100 246VAC.EN61326. 0 1OVDC 500Q) (4 20mA. 602-15.. Deviation Limit etc) 'note5 - HBA CT spec : uxr CTL-~-s 8W:l CT or 'note4 : ST340. Wll'h~. GAJWA DONG.0VCC. Category II 0 EMC EMI(Emtsslon) .S. EN61010-1. W. h m m c o . 380 Max 2 Points Safety & EMC - 'note5 : In case d HBA Option .L. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : h t t p : l ~ .22 Types ) - Safety.4 2.R.T. Ltd.B. 360. - - - -- -- - - - 0 (Alarm) output 0 Control OutDul : 1 Point 0 Time-proportional PID : Reby. CANICSA. ALM4 to be ourchased seoaratelv 'note2:lI can't use at ST340. JPtiW DCV : -ID 2OmV. Max 4 Points 'note4 Alarm Type : 21 types(High/Low Temp Limit.E.

KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:/lwwwhmmco. Rumho'M$da NU. W. d 00 m I P amV. 0 WOnlV. ~ldkrlll ~1 h . Rm - - WHMMLU Hyundai Marine Machinery Co. Ltd. GAJWADONG SEO GU.. 9LH. M l O . 602-15.Z% el m(Imlwbre G~a-1 AiWNmvll. ACwnw Obarbl b b p . OV4-Z4VDC.kr Page 35 .M~U l l 3 & ~ Ti+$ Vb..I MAXI NGS011001I SOSL WS I rViPUy(ru MpIfinm.U. lUbdi ~ ' n E~li4mh m~mc &.co. INCHEON CITY. ~ z&..FI~~ 0 U~ilvrdll~utl PIMI ~ . 1 . i . ~ .

kr Page . Ltd... 602-15.co. Front panell Adiustinq Key Press button I Description Press button "SET/ENTn for 5 Seconds. This is the start of setting for S-type thermo couple. I C E N CITY KOREA N HO Tel : 032 583 0671 Fax : 032 583 0674 URL : hnp:l/whmmco. SEO GU.5 Sec. Procedure of setting method for PJD coritrol (up & Down slop) I TEP 1 change setting value I DIl I I TEP 2 E X iJ I D\I P r e h down orrow key (one time) I I I Press down I Press down arrow key (One time) I Press button "Sn/ENTM for 0. Press down arrow key Press down arrow key Press button "SET/ENTm I -Please see the n e x t poge I HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. GAJWADONG.O P E R A T I O N FLOW FOR PRIMARY COMBUSTION CHAMBER (5A2) NO.

of MAXI NG 100//1.50 : 33 SP value Down 'ress button "S€T/ENT' or 0.... KOREA T l : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww.I MAXI NGSOll 0011 SOSL WS OPERATION FLOW FOR PRIMARY COMBUSTION CHAMBER ( (5A2) NO.5 Sec.co. Press button "SET/ENTn for 5 Seconds. INCHEON CITY. GAJWADONG.. This is the stop of setting for PID control -Please see the next p a g e WHMMO Hyundai Marine Machinery Co.5 Sec. SEO GU. 602-15. Set-up SP value (10) Press button "SET/ENTn to stop the setting. Front P a n e l Adjusting Key ress button "SET/ENTn )r 0. Description Procedure of setting method f o r PID up-slbp E l Setting the SP value Figure plqce - Setting Value of MAXI NG 5 0 : 65 Setting Value.5 Sec.. Set-up Setting the SP value Figure place Procedure o f setting method for PID down-slop 'ress but to^ "SET/ENT or 0.kr e Page 37 . Ltd.hmrnco.

602-15.. SEO GU. INCHEON C I R KOREA Tel : 032 583 0671 Fax: 032 583 0674 URL: hnp:llwwwhmmw..0. TEP 3 Press down arrow key. Press down arrow key Press down arrow key This is setting for thermo cou le Please set-up for TC-S C d Press down arrow key lease see the next QHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.PERATION FLOW FOR PRIMARY COMBUSTION CHAMBER (5A2) NO. Ltd.. 'ront Panel Adjusting Key Press button "SET/ENT" to change setting volue Description Press buttop "SET/ENT" for 5 Seconds. Procedure of setting method for temp.cokki Page 38 . This is the stort of setting for S-type thermo couple. (One time) Press down arrow key (One time) Press down drrOw key (One time) 'ress button "SET/ENl or 0. GAJWA DONG.5 Sec. setting.

co. Setting : 1 0 5 0 ~ ~ Press button "SET/ENTS Set-up for 0. Ltd. GAJWA DONG.5 Sec.OPERATION FLOW FOR PRIMARY COMBUSTION CHAMBER (5A2) NO..hrnrnco. -- Press button "s€T/ENT for 0. INCHEON CIM. setting.kr . Press button "S€T/.5 Sec. Front Panel Adjusting K e y Press button "S€T/ENT for 0.5 Sec..5 Sec.5 Sec. Press button "SET/ENT' for 0.5 Sec.5 Sec.. 602-15.. SEO GU.. (5K5-Relay 2) 1 UP Down High temp.ENT8 for 0. KOREA Page 39 Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llmvw. Press button "SET/ENT for 0. Description Press button "SET/ENT for 0... TEP E Setting the SP value (1 050) figure place Procedure of setting method for high temp.. SP value (1050) ase see the next page WHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.

.co. Set-up SP value (145) Settina the SP volue -(45) Figure place 1 UP Cooling down blower STOP Setting : 45OC Do. 'EP 5 OPERATION FLOW FOR PRIMARY COMBUSTION CHAMBER (5A2) . w t t i n g ..5 Sec.5 Sec.. c Setting the SP value (145) Figure place Procedure of setting method for cooling down blower RESTART temp. (Res-et) Setting : 5 0 C +ess button "SET/ENl or 0. Setting : 145'C ] Up Down Press button "SET/EN' for 0. Set-up SP volue (45) A -Please see the next page INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery C o .hmmco.5 Sec. Ltd. 602-15.. TEP +ess button "SET/ENl 'or 0. r o d Panel Adjusting Key jetfina the SP Description High temp." Press button "SET/EN for 0..5 Sec. Set-up SP value (50) +ess button "SET/ENl or 0. .kr @HMMCO Page 40 . (5K7-Relay 3) Cooling down blower RESTART temp. INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww.NO. SEO GU.5 Sec. GAJWADONG.

ET/ENT" to stop setting.hmmco.. INCHEON CITY.5 Sec...TEP I Press button "S. SEO GU. 602-15. KOREA Page 41 Tel : 032 583 0671 Fax : 032 583 0674 URL : hllp:/lwww. Procedure. setting. .. I -Please see t h e n e x t page @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery C o .OPERATION FLOW FOR PRIMARY COMBUSTION CHAMBER (5A2) NO. (Low) Setting : 100°C 95OoC) (850 - Down 'ress button "S€r/ENT" 'or 0. SP value (950) flgur? PbCd 'm I ]up h Down Press button "SET/ENTm for 0. of setting method for solid waste burning quto operation (5K9-Reloy 4) Auto operating temp.5 Sec. Descri~tion . - Front P a n e l Adjusting K e y Press button "SET/ENTW for 0.co.5 Sec.kr . SP (950) Setting the SP value (100) Figure place IAI UP Auto operating temp. Press button "SET/ENT" to stop setting.5 Sec. I Set up SP value (100) - "ress button "SET/ENT" 'or 0. setting ( ~ i g h ) Setting : 950°C Setting the. GAJWA DONG. Ltd.

co..SPARE .10 b C ) (PRIMARY BLOWER STOP) COMMON 1OVA) @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. COMBUSTION CHAMBER (1050%) POWER SOURCE (AC 100V-240V.a AUTO OPERATION SOLID WGTE BURNlNG HIGH TEMP. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww. AI THERMO ELEMENT PID CONTRQL FOP TEMP. COMBUSTION CHAMBEB (9.5V. INCHEON CTTY.C) DOOR BLOCKING & COOLING DOWN(^ ~ S C .hrnmco.. 50/60HZ. 602-15. Ltd. SEO GU. GAJWADONG.k~ Page 42 .

.5 Sec. 5 Seconds. Front Pane Adjusting Key Press button Description Press button "SET/ENTm f o r . Procedure of setting method for temp. SEO GU. This is the start of setting for S-type thermo couple. Press down arrow key Press down arrow key This is setting for Please set-up for TC-S Press down arrow key @HMMCO 1NSTRUCTlON BOOK FOR INCINERATOR Hyundai M a r i n e Machinery Co. setting. INCHEON C I N . KOREA Page 43 . GAJWADONG.O P E R A T I O N FLOW FOR SECONDARY COMBUSTION CHAMBER (6A2) NO. Tel : 032 583 0671 Fax : 032 583 0674 URL : http:llwhmmco.TEP 2 Press down arrow key (One time) Press down arrow key (One t i n e ) Press down arrow key (One time) 'ress button "SET/ENT' 'or 0.. STEP 1 "SET/ENT" to change setting value .ca.kr 602-15. Ltd.

OPERATION FLOW FOR SECONDARY COMBUSTION CHAMBER (6A2) NO. Press button "SET/ENTm for 0. -Please see the next page @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. GAJWADONG.. SEOGU. INCHEON CITI. 602-15.co.rant Panel Adjusting Key I Description 'ress button "SET/ENTP' or 0.5 Sec. TEP 2 yes=button " S ~ / E N T " Procedure of setting or 0. Ltd..5 Skc. method for auto o ~ e r o t i n atemp.... setting. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hnp:llwwwhmmco.. (Low) Setting : 80°C (670 750°C) Set-up SP value (80) Setting the SP volue. I Press button "SET/ENTW procedure of setting for 0. s e t h g the SP value (750) I IUP A 'ress button "S€T/ENT" or 0 5 Sec. TEP 2 .5 Sec..kr Page .5 Sec. method for hiah temp. (80 b n g m PIOSB u hwn +ess button "SET/ENT" 'or 0. I Set-up SP volue (750) Auto operating temp.5 Sec.

5 Sec. Set-up SP vaiue (50) Press button "SET/ENl for 0. Setting : 145OC Settina t h e SP value 3145) figure ploce [a]UP IV] own Press button "SEI/ENl for 0.ption High temp.5 Sec..- Press button "SET/ENl for 0.hmmco. High temp.5 Sec. SEO GU. Front Panel Adjusting Key Setting the SP value (1050) Descri.5 Sec.OPERATION FLOW FOR SECONDARY COMBUSTION CHAMBER (6A2) NO. . Set-up SP value (145) ase see the next page ~ H M M C O INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. setting... GAJWA DONG. (Reset) Setting : 5 0 C Press buttan "SET/ENl for 0.. (6K7-Relay 3) Cooling down blower RESTART temp. setting. INCHEON C Y KOREA I .. Ltd.5 Sec. Procedure of setting method for coolina down blower RESTART temp..kr Page . Set-up SP value (1050) Settina the SP UP Figurn place '50b OO*.co. Setting : 1 0 5 0 ~ ~ Press hutton "Sn/'EN1 for 0. 602-15. T Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww.

INCHEON CITY. TEP E Press button '$ET/ENTn to stop setting. GAJWA DONG SEO GU.5 Sec. Ltd.5 Sec.hrnrnw. stop) - 'ress button "SET/ENl For 0. KOREA Tel : 032 583 0671 Fax: 032 583 0674 URL: htt~:llmvw..kr Page 46 . Fron't Panel Adjusting Key Setting the SP value! (45) Description :ooling down blower STOP C jetting : 45 O TEP 5 up Fiaum ~ I a c o 'ress button "SET/ENT 'or 0. Set-up SP value (100) see the next page ~HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. 602-15.co.5 Sec. Set-up SP value (45) ?ess button "SET/ENT 'or 0.. Procedure of setting method for solid waste burning auto operation (6K9-Relay 4) Signal t o prirnary burner start Setting : 650°C Set-up SP value (650) Setting the SP value (100) figure ploca 1 Up Down Signal to prirnary burner Stop :550°C 650°C) [Low temp..OPERATION FLOW FOR SECONDARY COMBUSTION CHAMBER (6A2) NO..

OPERATION FLOW FOR SECONDARY COMBUSTION CHAMBER (6A2) NO. Front Panel Adjusting Key Press button "SEr/ENTU for 0. Description I Press button "SET/ENT" to stap setting.kr Page 47 . GAJWA DONG.5 Sec. SEO GU. Ltd.. 602-15. COMBUSTION CHAMBER (670'C-750'C) Al THERMO ELEMENT (5-TYPE) SPARE DOOR BLOCKING & COOLING DOWN(14SC-100'C (PRIMARY BLOWER STOP START SIGNAL TO PRIMARY BURNER C g HIGH TEMP. COMBUSTION CHAMBER (1050'C) POWER SOURCE (AC 100V-240V. 1OVA) -Please see the next page @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. 50/60HZ. I WIRING PID CONTROL FOR TEMP..co. INCHEON CITY KOREA Tel : 032 563 0671 Fax : 032 583 0674 URL: hiip:llwmvhmmco.

-.FLUE GAS TEMP. 61 0' 25 .032583 0674 URL nnp l w nmmco co k l Page 48 . . GAJWADONG SEO GU.. I N C H E CIN KOREA ~~ Tel 032 583 0571 Fax . .. a . r m rim.". Ol " b .. I Input ranee for the sen= 8 How to select the switch tcr each lnwt smsu ~HMMCO INSTRUCTION BOOK FOR INCINERATOR Hvundai Marine Machinew Co. Ltd. CONTROL(TC-2)-THERMO COUPLE : PT 100n Specification .

602-15.Second flow chart - R First flow chart @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.ur.kr Page 49 . INCHEON CIW.. GAJWA DONG. KOREA Tel : 032 563 0671 Fax : 032 583 0674 URL : http:lhvwwhmmco. SEO GU. Ltd.

GAJWA DONG SED GU. 602-15..mlr ONloFF m l r o l can be ~PDIIM m mc w r p m m ( w l n a -or-) I b mnllollad mc ma ran mur 4 hewn! ONIOFF acuan. 2 a 1 1 w t LM LYIW~u M YMW I vu u o a a mw m n ~ at want WWL 11 ran MI aoollW I n mr ' Operation chart for alarm output I ".ms maam man n l u c of P mlm m n r s m w mart & V . HIS w not 1nd1mo m a n value a P mwa. =I war 11110m.cokr Page 50 . IS Mt v . INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwwwhmmco.LBI OYWI m be u l r c ~ w EV-I. M lotern1 uma u too s o r t . tho nunundcnartnlna) can Da oavrrsd by nolrr.sow.I Loop break alarrn(LBA) @ YLW me 01 LM me ~ sWWI w m a. * .1 to IWOI saturn .1hue b iesYtar InUIYaI UmO b e t w m ON am OFF In DIIIOFF mnUd. Ltd.Even 11 ONIOFF mlrol IS S b Q k alalur. ) . D lh r . ~ v . Y m l n l r 10 mlnlmllo ma nunllng whon darlwr ma M . Y I I C ~ I ume ssn DO in HIS emluon ol nrrt no.- - ! Q Sensor break alarm(SBA) 0 Option oi alarm output Auto tuning operatlon . me hvlllns can W -red by relunr valw m H S or ssoaclb or w naawr a mpmao snaractmlruc of 1 me awlvnank a M mnualad or I ~ S ~ I I Ip o w o n a urt mror. W PIoIILb eomlder . @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. la s I 0.

IWI IWIW u n m m a t 7wn mr am.mrIw c w m m -w. m . . SEO GU.N n r m lo mcMtrcl*n i m-r w o n m w m n s to WIL . I o m I w.It b ImmrYMe m o w a m born t u m m at YI rnls UIL X-mOmle a ma hmum M m mrn w m . e am ma haat-hnctlon 10 wu o. w a r n m r w m m/a but PID msUM .m modl W W W l mUDl rn-.I *M a m p m g l l . INCHEON CITY.co.m n m o m m e ma rmmammr *hm pv mar. - to ilut- . Page 51 602-15.. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww.hmmco. ma t a m .d w m U~WI~IUI. Ltd. SV-2 function OHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.1 dltlorem (I1 h ~ ~ l . ~suw ouw m m m m r u u mn n u r n p r a m oms) -.s m ma.kr . .Ramp function I CwlIHeat function wh m u to o g r m ~r n m a r mm -m a w me.I Y l d oU h l n p e d IO cool-lumllon m OOanYns heatn muon. GAJWA DONG. m Vlll m m ~IUI U ma.

R Wn U mplaYn' din. n u l ~ ..hmrnco. wr uw h wr mrmr armr -use LM m w o IS mmlmrlns l v o ~ o n m a m . I . . S P P I U ~ p m m m o r y MI m w a it b .** M . 602-15.kr Page 52 . m m e t ulcm 4 wed at proparmnnl omma m d a a*. -0 ml urn ( U I M 1 Wtwl In cru G i U n l DNlOfF DDnWol. . <ESl . .Slam D DDWD! u m l r a m m OL w. m e w r a m nlw IS is m oaea a c ban-s (sen unll). .t l q M -low smut om m uu ot vvns a ~ n n wmur t m w e re4 mme 0.WC UUnS . o n r w t must not w a u. p r o p m .m(m *P. l r PD utm) ms me aqruno ma m e IS ~ P ~ I Un a maarnrr or .n PV mnd 61 U ram*. INCHEON CITY. m L a r ~ m l mr mas..I l o m a 0% cdum all.p.rnos(sa. n m n p wuu! w a r n ~ n r u w -I r m t mmn u u s d at P ~ O W ~m u d m e orrr. SEO GU. .co. I. Wen W U M . m ow ~ H M M C O INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. can urea ma mu WPIIU~IO~.I . r r o a bv a m n m a me rokn B Manual resst R D W U ~ -YO( ~ l u s arm bor-uu inmn ams 18 not u m a nn tallmr m e . SV.llll .d ern 1 me r&Uw M.110116*. w PO rua can m ytatsd II ma vrnvla ~r WII b rsmw m. .llr(-r KOO).( MAXI NGSOlIOOllJOSL WS I 3 Relay output El Voltage pulse(SSR1 outpul IPPUUYO". a 6 at mmA. n P W r d s Dafao m a w # YIVxnmU. - at u* mnmm. l D M d 1 WII. ~ MCM D P O ~ U~n a w ol vlUn# rESr i t S . 'urn WU wdm IOI "DIM.I a n prna 4 - allm anolonum 0 - m u * MM.. m UsYoI 1mMI. imr . u amma D ~ a a u~u u* ~ can aa nm ~ mwu. . Ltd. h M " a n b CD.d n WWP.m.. ~ . . m l s . 006 at 4mr. .wcI..1 loo lbrne mI.ZIMICDI~O. r m n must .rm*l or ~ ~ I V Y I ~ WO~MI~~VIL I h m o r ~w r a m w r m U MI cnm#. 1m a c. uu the m a IU m m m a ) .mtr -t o p r a t a m un lnnar o..npd . m d m wmnrdurn .Fmt WT llrnp dm3 no1 maralas h u s a of valng mmnt wmuL X I m amr . (aw.d b mn101.PW 4 ADS m a 0. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : http:llwww.ODI. %dam *MR. GAJWA DONG. ~ . a PO . I? r e ~ m r r md . . I m . 1 . m a ." d a m turn-. mm . I E S W VYW mB WCT YI% n I M VV I I b r W Ulln SV.omrmns r m u urns i m m mr at ld u palu~ a v u a 01 . M a t u .I"pa"m MIllho .

KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : http:/lwww.hmrnco.co.kr Page . GAJWA DONG. 602-15. INCHEON CITY. Ltd.D How to change the set value QHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.. SEO GU.

. GAJWA DONG. SEO GU.OHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.kr . Page 54 602-15. INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hnp:llwwwhrnmco.co. Ltd.

. a~dm~nmprmas~wU*m.co.kr Page 55 . 602-15.u neat kom I a r a v u a mu a our u W d SSR e m rat mmnng .l I @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. INCHEON CITY. .hmmco. .:h. Ltd. S m W n u appw W I0 3 M - do% D M ura Wllr WlaW m ~ ( m % j . .I nun 8a1. SEO GU.S~ m~rn L. S R as m%. Of g Analcgue Input How to take out the Inner body from the case. . DlDlDn and Van 55R 01 SSR. Tt SERIES mCUYIe m-I H. GAJWA DONG.-mrawhae z w SR I a. YM . KOREA Tel: 032 583 0671 Fax: 032 583 0674 URL: hiip:llw..- Appllcatlon of Relay output type.IO YI:O e4. Application of SSR ovtput type.

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4. P Wllh LALZ.. have the appllcstlon lealu: rer dessribed below.. .LAL 2. Wllh m s m l o mounung and elacbical instsllauon: 2.u of lhs 2nd and. @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. wlth a11prossnlly known . Application features 1.... S (hopho. remote reo.. SOPB~BIB control ouwuls lor ." -I6 UNF. 0 R B ..dr: The deolpn and !he control proglammc of the burner control unm hw UL.. sstefy regulallons bllw the Eumpmn normn. (normal ssnanlrlhl or W. SEO GU.. ...hnu..Methods 01 llame ~ u w w l s l o n used: All lime varianls ol the type LAC..BURNER CONTROL BOX (lIA2112A2) .3 n w l m lermlnsb.. -CLOSE..25 Appllcstlon range - 2 mntrol Outputs lor the re1e. European stsndsrdr and regulsllons lor alomldnp 011 burners. the 3rd o u l ~ u slsse lor the load contmlh t .clor Wee ORB. 011 burner con~rolt have a white inscn~lion. 602-15.. 3.. %nsltNltv).hmmco.G=nnactlon Iaclllly lor remote lockout-warning devlss.rl nnrh~nnr. WIV) mspeSt to rI. are . -Checked alr damper operation to ensure lhal pre-purge Is eneclsd wllh nominal omb bust ion a r chrok.Fan molorr wilh a power conrumpllon 01 up to 4A (slsdlng sunent mar..1 and remote smewenw shutdown... - - -Separate wnlrol outputs lor -Long pra-lgnlllon (trom smn comrnandb and &hon ore-lgnlllon....co. 3 ..6 lhreadad knmkouts at the r l d u lor cable antn glands Pgll and V.. The unlls can also be eppned In those countries whoa. only: ... . r -The deslgn ol connection rocket and plug-in sesllon make I1 i m ~ o s ~ l blo d u g In e control unlt whlch ir no1 mrmlned le lor the burner. Wllh mapan to flame ruwrvlsion : Wllh U L l M e U L 2 . 1 nacsssaw. prewlred to larminsl 2 vhlsh is the muIRI ~ P Y I . They end only on e c 1 0 1 llame slmulstlon test are relnslsled lmmedlateh the sorn~letlon the pm-pume ttme ol the next burner start-ua ol -The cones1 hlnstlonlnp 01 !he name supawlslon clmult ir aY(OmatI0ally ohecksd dudng e m burner nml-up. WIU) m a w d 10 the wntm101me burner.. 20A) can be connected dlmct.and MINtmve1 a. e -The control sonlasts wed lor the relaare ol luel are te*tea dudng each post-purge tlms lo make sure no woldlng has occured . ma a* damoar motnr . The control unlts permil oparellon 01 the burner wlln or without post-purge.G a s burner conlrols have a ys!low Woe plate inscriplion.. INCHEON CITY. 8 atlor the cable anlw by meansoofthe basaDlale 14 knockout6 cable the alder and 6 In the I I w r l .2 BYXlllaw termlnalsi dpwanlsally sapsraled.O ~ talter and toleraled atler-burn tlme.bushings.n comp.emhlngtarmlnals p m l w over In a tongue wllh I ~ for the 3 eanh Q 01 the bumsr .OPEN-. Phatonslsllve dsl.. . Ltd. having the dos10natl0n~ 1 a 5 2 . .kr Page 57 . GAJWA DONG..ndo..Mo~ntlng ~ s l l l and orlenlalon optlonel (proleaion stanp ~n dam IP40) . .24 wldng termlnals . KOREA Tel: 032 583 0671 Fax : 032 583 0674 URL: hhp:llwww.

. 7 end 15 r e m l n under vollspe untll the laull lo conecled. conwol OYIDYLS 9 to I1 as well as input 8 rva p8lvanlcal. e. %I Loc*OUt o n mmplelion or attar mmpleUDn of m n t r o l pmgnmme s e q m r m due l o extmneous llghl 1e. whlch takes place elther lmmsdlat~ly affer some M n a l l a d or .kr Page 58 . The symbol aPPeannO the No stsh oacaure. bemuse the po*tlon sans1 lor the low-tlamo poslllon ha. because the llsme slgnal has been lost durlng burner operation or elr pressure fallure has ornured.e 0-A End o l conlml pmgnmms (. Lockoy becsure no lisme algnsl has been ncelved o n completion at the safety tlrne.(or the a w l llaw m i l c h 4.. fault in Hame supewlslon clrcull or slmllarl a-b SlSrtYP sequencn b b' i d k SlepS. hlbl.at tsmlneI20. l The slert-up ~ s q ~ a n 01 lhe conlrol unit en08 Wdh the ce rebase 01 the load conlmllor -LR. because the OPEN slgnal hss not been supplled l a temlnal 8 by the llmlt w l l c h 4. Ltd. llsme not exllnpulshed. rlcps without chanplng the c m l a d poslllDn5 Control programme under fault condiiions and lockout Indication above the reading msh lndlcater the Mnd o l taun In the even1 01 laull m n d lions the sequence switch stops end Olm~ltaneou~ly lookout lndlcstor.types: tennlnal 121 Is the rional lndlcatlns that lhe stsn ~oaition has been reached.stan posllion) When.MS.. the oeteclor and !tame r~mulatlon slenr agaln lest Vollage on terminal 4 (wilh LAL2. me ~ f g u e n c z 01 rwdch has reset lhe conlrol contacts to the r slan ponllon. 1 Wlth mnlmlled s n u t d a r n lhe lusl valvos are c o l d Immeals lslr and. not becn suPP led to temlnal 8 by the auxlllay awllch . types also lermlnd 15) ramaln under valhgs unlil the fault i s coneoled. O~~Y~IYI(KIUS~~. thereby s w l n l n s dsell on... The sequence gW(tch ewitches kseI1 on aulmetlwllv. INCHEON C I l Y KOREA OG U Tel : 032 583 0671 Fax : 032 583 0674 URL: hnp:llw. Shut down 01 s3nn-u~mquence. (posl ourpa vlln Ian G2 st larmmsl 7) m 16 hsl-pu Shonly the stan 01 the post-purge t h e !he vollsgs a lermlnal 10 i s remrtsted.e. 602-15.16 IntewaL On cornplsllon 01 15 tsrrnlnel20 rocelves wollsoe and.UP 1 the sell shul0 down 01tho seguence swltCh - 113 Pemieslbhl attar-bum Uma. Olmultanso~siv.). Temlnals 6. - 4 A B Opentlng posltlon o l lhe burner B C Burner oneration lheat eenemilon) rn v Lockout due to a lault in the llame supewlalon clrcult Shutdown ol n s w p saquenu.hmmco. 1. SEO G . on complct~on 16.on ( Lakwt. GAJWA D N . Durlng this time the llama cI~cYII 911 ncelve a llame algnal wllhoul m y 11 supe~iolon lnltiating burner lockoul.g. so met the slc dampor travels lo the MIN oasst. lhe CLOSE slpnel ha3 not M e n rupplled to termlnal8 by the llmll a M s h -2.the sequence swllch starts egaln and programmes U . QHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.Idle steps-.y aeparatsd lmrn the control sectlon 01 the contmi unll so that the latter is potacted spnlnrl mYl)nev ~ i i a ~ e ram lhe load conlrol drcult.p. or a mntecl hes not becn closed bctw o n termmels 12 and 4 or 4 and 5.9.. IeaWng fuel valves) or due I 0 a faUW name slgnsl (e.co. Tamlnals 6 and 7 (wilh LALI.

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IA. I Technical data Namlnal voltage Frequency conswnpllon Fuse lbulll-in1 Exiernal luse s p a n dlslurbence level Perm18slble l n p u cunent at terminal 1 Psrmlaslble loading of conlml lerminnls Requbed switching ca~aslty ~ ~ ( i w l l c h l devloes between ng tannlnalr 4 and 5 tmnlnals 4 and l 2 Iarmlnsle 4 and 14 220V -15%.516. 1000M59 approx.. the air damper Is In 1.I8: mln. 16A. 250V.w i ~ hIOW capltsnce screened cable (screen WII~ not admissible 20m 20m zoom 23 200m 23 mu7: 30m RARB: 1000m insul~ledll Screen to lermlnal 24 CBI -7153 E C5 QHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. on mw!est 10ov-IS%... 951105pA 951105pA 1WrA 160pA l o terminal 23 40 Lux 5 LUl mar.. SEO GU. maulred detector cunent wlth P I ~ V O O Z ORB.16. During bummr4l periods. aPDlOl..co. 250V. 0RB.I" the care ofl e w t h a mulllcable .vapq 6.ORBI ~ i l soomm cable h OR81 with plastic plug and 500 mm cable ORB3 ~ l l h oCable ~ l ..5fl Mo~nIinB ~ s l l l o n p ~rolecllon standard war/\ D~IBC~O~ wlrlng - Welgh16 control unillbsseplale ..Connection examples 2-stage burner Load contml wllh an ONIOFFcontroller. Ltd..r 1A. Cd 1 I posluon.RAR.25 9 apD.r termlnsls 15.. Is9 N according to WE0875 5A aceordlng loM)E0660 AC3 - depending on lhs load 0" 1 4 250V.kr Page 60 ... 35 9 appror. 32g approx. GAJWA DONG. n q u ~ r s d detector ounenl wlth 2201240V possible deteclor cunenl +pale 01 the instrument Recommended lllumlnallon at a colwr tem~emlum 01 2858K ORB ..S -. ORB.core separately laid cable . 858 .S RAR. INCHEON CITY KOREA Tel : 032 583 0671 Fax: 032 583 0674 URL: http:llwwwhrnrnco.IIOV+IO% Flame ruperrlslon ~ y m e conlml L A L L r wllh detector: MI"..ox.r opllonsl IP40 Burner control LA=wilh detmor: MI"..240V +lo% types ULZ. 602-15.

GAJWADONG.h e alectmnlc flame slgnel empllller with 1 s name relay 1 -the lmkoul reaet bullon wllh bum-ln I o c k D ~m r n l n g lamp and l -the unlt fuse wllh amre luse . KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL: hItp:llwww.co. In that the ~ollowlng elements and conespondin9 cunenl paths are deleted: Eontacl In. The houalna conlelns: -the overshed wnchronous motor 01 the Pmgremmlng mechanism wllh gear train and step acllon sequence switch -the sequeme awllch wllh 15 non-adjuslable cams tho lmkoul lndlcator at the head 01 the sequence switch -the main relay Omd relay) the I o c h u I relay wllh e l e c t M remote renet InclllW hadvlng the funcUons -mm. . Ltd.hrnrnco. NTC-reslator. INCHEON CITY. - - The bask clrcult dlsgram 01 iha UL3. SEOGU. wlth extraneous light durlng burner ofl perlodr and during the pre-puwe lime lockout does not occur but the bur- @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. contact Xlla and conlast Xtlla. 602-15.kr Page 61 . Housing and connecll~n socket are made Imm heat end knoact reslsllng black plattic material.e. 1..25 dlHers lmm that of h a s LALZ.lhs control units ere ol plug* deslpn...Iocko~I.

sWn. 1 ol lh..5 optional 2s 5 ODILII~I n6 I11 10 1 6 10 opllonsl fmm stan command" 2 4 10 67. Unlv. lor 60 Hz frequency swllchlng times era reduced by Po!&-Tlmeainbaldtqps (mundedup) arethe dlglleof u n l l l q ~ e relerenw.rrun: C I S C7 -.. valld for frequency 01 MI Hz..9.llransfoner wnnected 10 bnnlnel 161 Safely time 9 ) post-lgnltlon t h e Itrandormer connecled lo terminal 151 lntervel beween beginning 01 12 and releese of valve a1 lnrmlnef 19 interval bsween end 01 1 and release of 4 load ~onlroller lenninai 20 a1 Inlewd up 1 the sell-ohuldOWn d the 0 sequence rwilch (-iule step34 Post-Durge lime (with G21 Pelmi~sible aner-burn tlme Duration 01 start-up (wllhoul Iland IlZI l . rnonlo-U7. omrn.(transformer wnnscled lo termlnal 15) Re-lgnlllon lime SHORT.5 35 15 15 47...25 SP~CBPPI. e . types only: lnlervai lrom startup l o beglnnlng ot elr pressure check Pre-purge lime wHh ah damber open Running Ume lor alr damDar l o MIN.5 la n." .//whmmcoccockr Page 62 . .SYI#.u.. Ltd. ULl. lrmneralorplsnlo LAU. n o ! o. 5 15 7. 0 For IIsme supeNkl0n wllh photoreelsllve detenorr lype ORE.w..26 For name s u p e ~ l s b n photoreelallvs wllh dateclom m QRE..) 2 4 opilonal 2 s 5 opllonel 10 22..appl.5 7.. W~.Available types - Switching llmee In seconds In the sequence of the burner stan-up.): ~ 3 m .C* C n 12 1 13" 1 3 12 13" 1 4 1 5 KO 1 6 113 lr~m alsrt command" 2.14 Universal appll~llllon LAL2.25 Medium and heavy 0 1 1 burners IAu.65 Same as LPIUL25 wllh the exception Ulal sxlraneaus light does not cause burner lockoul but pwenls sIad4p 01 burner 1 7 Slnrt~p lime lor fan motor 0 2 lnlewal lmm start-up to OPEN eommsnd lor sb damper Runnlng lime for alr damper to OPEN wsltion Wlh L A K. dudw bum.5. lm.I.o.5 IU" m m r h OI.5 5 15 10 8 4 32 10 10 30 7...5 7..I~~ @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.I. poslllon Pra-lgnlllontlme I O N G . 602-15. INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hilp:. 0. wllh the possibllllq 1 SYDBNIOIOII 0 the alr pressure and lhe posslblilty 01 semlautomatlc start-up Fleshgenemlors ULZ. or salenlum cell dsteclors Npe RAR.... SEO GU.5 20 15 15 92.5 a~tlonal hom start commend" 2. . GAJWA DONG.

Iha burnar must when "sing the hlgher ~ens1tlv. but dso always ensure lhs correct slghtlng of the ~hoto-realsleneoo n the llame. Ltd. bRmsl50. refer to dlmenslon dlaorems. Terminel blocu easlly accesalble.Ol. ~ e n nOmsl or hlgh response senalllvlly varlsnlr.ma detectors.0.: 0.co. with the exceptton of ORB3. 4. INCHEON CITY. .L-a~0mr270mm. Requlred ordering reterencer: rwe 01 detector (ORB1 with plug or ORBIS with @ugl.kr Page 63 . Dsllvered somplels wllh mounling flange end detector clamp. Dellrered wllhoul connecting cable. 602-15. d n n lSOlD. KOREA Tel : 032 583 0671 Fax : 032 503 0674 URL : http://www. 8. auppllsd com@atewtlh ds-r omrim of l l 8 m m lenplh (Drswlng: 118 mm Instead a~ . Ass-das (see elso the dlmenalon dlsgramr): Securing flange. Especially smell dlmenrloned pholo-re~lative detector wlth thermoplastic cable. . SLBnaard l c n ~ l h a according to - - ORBIS with plaatlc plug a n alao b.2. SEO GU.1b msp. the lest must be msda with an lllumlnallon strength 01 20. aner the We s reference..In em.t~ be rtmnply lllumlnated to check the sarsrmous llghl t a t of tho burner cOn1.hrnrnco.7 with olm. the gulde key guarantees Wrrecl allgnmenl 01 the phot0-res1911Ye element 10 the llame. ~ 11 length 01 cable -L. 1 ([IBHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.gram. Requlrea accessmiss (clamp and flange). Pa* 1 SCCllOn O . 5. GAJWADONG. A gulde gmovs In tho secvdng Inl~sed cem on the dal6-2lor clamp ensure nangs and a spring l ~ l l d e d not only a vibration p r o d mountlng ot the detector.p m x 4 0 r n m TYDs Housing 0 17mm. r elector clamp for llsxlbls sondulL - .s3544.000 Lux a1 2856K on the sudece ot the burner. wlth cholca bihvean 21 or 36mm hole centres. en0 slnppsd length -M. m e aesllng end aecudng ribs a1 h e plug hold the detector tlrmly in the hole. can be SuPDlled in ~ ~ s of t hg light detectors ORB-. Emctlon 4 22a.ad and with en -5. ~ e t e c t o clamp. of 31mml. For orderlng relarences All that is necea-ry for the mountlng of this deteclor on the burner i s a hole wlth a sfde groove (see dimenelonr dlagramsl.. normal.S-typos. The hlghm sensllivity ~ d a n t ere marked In . T mmply Wlh DIN4787.

GAJWA DONG. SEO GU.kr Page 64 ..PRIMARY & SECONDARY BURNER (ST-IIST-2) FUEL OIL PUMPS [PUI] [PUq The pump is factory adjusted at 10 bar. In front GI18 BSP v a Vacuum meter conn.hmmco. GI18 BSP @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. Fig. 602-15.co. 1 PI S R F Pressure regulation Suction line GI14 ESP Return line GI14 ESP Cartridge fllter Nozzle connectionsLeft: GI18 BSP Right: hand available to order Pressure gauge conn. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL: hnp:llwww. Ltd. . INCHEON CITY.

SECONDARY BURNER (ST2) Adjustment of air quantity (more air: adjustment towards hlgher numbers). GAJWA DONG. KOREA Page 65 Tel : 032 583 0671 Fax: 032 583 0674 URL : http://w. - PRIMARY BURNER (ST-1) More air: Adjustment towards hlgher numbnn @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co..' ' .-. INCHEON CITY.. -. ~ e an dory setting is approx.-.Adjustment of electrodes and air quantity. 602-15.20% open. for adiusting the air to the burner.kr . He burner is e a ~ i ~ with d air adiustment.hrnmco.co. Fac..-.. SEO GU. Ltd.

6582 : 1.45 Kw : 1. SEO GU. GAJWADONG.4571 : 1.I MAXl NGSOllOOllSOSLWS I W.4571 : VITON @HMMCO - INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.0 DOSING PUMP PU-3 TYPE MAXl NG 50 S L WS INSTRUCTION FOR OPERATION AND MAINTENANCE Type pump Capacity Head Output speed Motor Motor speed : HDRP012-12 :I 7 4 h : 2 Bar : 92-475 rpm : 0. 602-15. INCHEON CITY. Ltd.4571 : 1.690 rpm MATERIAL SPECIFICATION LANTERN SUCTION CASING PRESSURE BRANCH COUPLING ROD ROTOR MECHANICAL SEAL CASING JOINT SEAL PLUGIN SHAFT STATOR : Steel St 37-2 : 1.4571 : NBR Perbunan : 1. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hiip://w..hwhrnwocok Page 66 .4408 : 1.

0 DOSING PUMP PU-3 TYPE MAXl NG 100 SL WS INSTRUCTION FOR OPERATION AND MAINTENANCE Self-priming positive displacement pump with geared motor.co.hmmco.4571 : 1. 602-15. SEO GU. Ltd.4571 : NBR Perbunan : 1.( MAXl NGS0/100/150SLWS I W. TYPe Pump Capacity Head Output speed Motor Motor speed : HDRP 012-12L : 174 1h 1 : 2 Bar : 92-475 rpm : 0. GAJWA DONG.4571 : VITON @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.k~ .45 KW : 1690 rpm MATERIAL SPECIFICATION LANTERN SUCTION CASING PRESSURE BRANCH COUPLING ROD ROTOR MECHANICAL SEAL CASING JOINT SEAL PLUG-IN SHAFT STATOR : Steel St 37-2 : 1.4571 : 1. INCHEON CITY KOREA Page 67 Tel : 032 583 0671 Fax : 032 583 0674 URL : http:/h.4408 : 1..6582 : 1.

( MAXl NG5011001150SL WS [ W. KOREA Td : 032 563 0671 Fax : 032 583 0674 URL : hnp:lhvww. Ltd.15.hmmco.45 Kw : 1690 rpm MATERIAL SPECIFICATION LANTERN SUCTION CASING PRESSURE BRANCH COUPLING ROD ROTOR MECHANICAL SEAL CASING JOINT SEAL PLUG-IN SHAFT STATOR : Steel St 37-2 : 1.kr Page 68 .co.6582 : 1.0 DOSING PUMP PU-3 TYPE MAXl NG 150 SL WS INSTRUCTION FOR OPERATION AND MAINTENANCE Self-priming positive displacement pump with geared motor. 602.4571 : 1.4408 : 1..4571 : NBR Perbunan : 1. Type pump Capacity Head Output speed Motor Motor speed : HDRP025-6L : 233 1h 1 : 2 Bar : 92-475 rpm : 0. GAJWA DONG SEO GUSINCHEON CITY.4571 : 1.4571 : VITON @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.

602-15. GAJWA DONG. SEO GU.co. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:l/w. INCHEON CIW..kr Page 69 .hmrnco. Ltd.WASTE OIL DOSING PUMP I PU3 CHARACTERISTIC CURVES bnr bor bur @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.

40OKG 0.50OKG 10.OOOKG 5.RM5012 RT5012 RF6312 . GAJWADONG SEOGU.3WKG 2.150KG GREASE 0 5.80OKG 17. 602-15.RTBWI (SRFZWI) RFIWH R M I W I -RT10011 (SRF3015011) RF1W 1 .kr Page 70 .353KG ' O.RMW2 ..RT8012 RFl0012 .RM12.500KG 0.600KG 2.WOKG TYPE R F 4 m .co.550KG 1.450KG 0.000KG VWS 0. INCHEON CITY.Progressive Cavity Pumps PU3 Waste oil dosing pump Lubrication R1 GEAR UNITS GEAR UNIT SIZE MOUNTING POSITION I LUBRICANT QUANTITY TYPE BRAND RFSOH RMSOH R T W I (SRFOW) (SPRFO511) RF6311 .RM12511 -RT12Y1 - V3-V6 0.400KG IP 1.8WKG. KOREA Tel : 032 583 0671 Fax : 032 563 0674 URL : http:llwwwhmmco. Ltd.8WKG 1. 9.6WKG ALTINA 1.300KG 6.350KG 0.00OKG>OILS IP IP I RECOMMENDED TYPES OF GREASE: R1 I R 2 GEAR UNITS SlMMlA GREASE 0 FGL NEBULA EP 0 GR MUlEP 0 SHELL BP ESSO AGlP RECOMMENDED TYPES OF GREASE: R2 GEAR UNITS OMALA OIL MOBILGEAR 630 SPARTAN EP 220 GRXP 220 BLASIA 220 SHELL MOW ESSO BP AGlP I Remark 1.9WKG GEAR UNIT SIZE 1 MOUNTING POSITION 1LUBRICANT QUANTITY B3-B5 0.5WKG MELLANA 15.R M W I .600KG 1.OOOKG 1.30OKG 13.1 WKG 3.9WKG 2.RM4012 .RMW2 .30OKG 0.RT4012 RFWZ .RMBOII .RT10012 RF12Y1.700KG 1.RM10012 . Initial filling q'ty is provided by maker 2.000KG 8.R T W I (SRF1011) RFBOH . Oil change interval : Every 12 months (Overall change) ~HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.RT632 RF8012 .300KG 0.511 RT12511 (SRF10011) - - - - 0.

Checking Direction of Rotation The rotational direction of the pump determines the flow direction of the conveying medium. ElectriclHydraulic Connections The risk of exposure to electrical hazards must be ruled out. the subsequent operation of the pump is self-priming.kr .hmmco. INCHEON CITY. Prior to commissioning.co. Always observe the safety regulations valid at the site of installation. the rotational direction of the pump must be checked for compliance wlth the data sheet specification and the rotational direction arrow on the type plate of the pump. GAJWA DONG. fill the suction-sided pumpcasing with fluid so that the first rotations will lubricate the conveying elements immediately. Ltd. COUNTER-CLOCKWISE CLOCK-WISE QHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. 602-15..Filling Up of Suction Side t o Avoid Dry Running at Startup Before switching on the pump. KOREA Page 71 Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llw. SEO GU. A small quantity of fluid is sufficient for lubrication. even if an air column up to the liquid level remains.

When starting-up the atomizing air regulates the pressure between 0. GAJWA DONG SEO GU. Ltd. In order to obtain proper combustion the below procedure should be observed strictly.8. 602-15. INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0874 URL : hnp:/Whmmw.co. The combustion air will be regulated by means of an air damper in order to obtain complete combustion. SLUDGE OIL INLET (AIR/SLUDGE DISTRIBUTOR) @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. diameter. Note: During test of new incinerator's the damper is adjusted and should not be changed.. 2.2 bar. Before start-up check the following: 1.I MAXI NG5OllOOllSOSLWS I WASTE OIL BURNER (B) This type of sludge burner is specially designed to handle waste oil with soft particles up to max. The combustion is controlled visually by means oaf a sight glass on the side of the incinerator.kr Page 72 . 8 mm.

co. -Q'ty 1 Designation Flange for air tube Air tube Flange Socket Flange for sludge pipe Sludge pipe Plate for sludge pipe Joint bushing for sludge pipe Lock nut for joint bushing 1 1 1 1 1 1 2 3 4 5 6 7 8 9 1 1 1 @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. INCHEON CITY. 602-15.SLUDGE NOZZLE Pos. Ltd. KOREA Tel: 032 583 0671 Fax: 032 583 0674 URL : hHp:llwwwhrnrnco.. GAJWA DONG.kr Page 73 . SEO GU.

Photo cell to be cleaned.. cleaned and inspected for wear and tear. Change of bearings after a working shift of 10.000hours BHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. I I Mill pump (PU-5) Gear motor for PU-3 Check of impeller and mechanical seal 1000 h Regularly be conilled. Electrical connections to be tightened up and cables to be checked. See special instruction 1. SEO GU.co. and possible obstruction. LMill pump~ ~ (PU-5) V ~ ~ ~ O Lining Self-cleaning Strainer for sludge I if necessary. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL: htte:llwww.2000h Deposits to be removed The bearings for all electrical motors are of the fully closed type without lubricating nipples.hmmco. INCHEON CITY. I e. Ltd. GAJWA DONG. see also Special instruction. b 1 I 2000 h 500 h (ST-1 ) II I Oil filter on diesel oil pump to be cleaned.kr . I2000 h Flame detector (FD) Thermocouple (TC) Exchanged in case of fracture. Page 74 602-15. Electrodes to be checked.SCHEME FOR MAINTENANCE I waste oil burner (B) Temperature setting in temp regulator to be checked.

~ ~ . 602-15.1Fax : 032 583 0674 URL : http:llwhrnmco. ~ - Contact HMMCO HM86D4001 HM86D4001 HM86D4001 @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. .co. SEO GU. .Ltd. .onracr nrdMCO I -~ .kr Page 75 .LIST OF PARTS COMPONENTS INCINERATOR VH TC2 TC 1 TC3 MS3 PSI PS2 PS3 BK C2 C3 C4 EF r r IG IL IL1 Silencer for MV9 (114") Primary blower Them~ocouple funnel in Thermocouple Thermocouple -I Micro switch I Pressure switch Pressure switch Pressure switch Mixing chamber Gasket for BK Pneumatic cylinder (feeding door lock) Pneumatic cylinder (sluice) Pneumatic cylinder (sluice) Secondary combustion chamber Refractory lining repair set Primarv combustion chamber ~efraciory lining repair set Sluice door Refractory lining repair set Gasket for IG Feeding door Gasket for IL Ash door Gasket for IL1 HM96D4019 Contact HMMCO HM60M400lA HM60T4015 HM60T4015 1 1HM57S4001 HM60P4001 HM60P4007 HM60P4005 - HM26P40186 HM58L4001 HM58L4003 HM58L4003 Contact HMMCO c. GAJWA DONG. INCHEON CITY.. KOREA Tel : 032 583 067.

KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwwwhmmco. 602-15.INCHEON CITY.co. SEO GU.. Ltd. GNWA DONG.Additional Components incinerator SG SG SG Sight glass (SG) Gasket for SG Sight glass cap for SG U-gauge HM68A4002 HM86G4012 HM20P4077 62M4010 @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.kr Page 76 .

GAJWA DONG. 18 P a .BURNER (ST-IIST-2) < DH160 E2 > Pas. 3 . SEO GU. 13 . 20 P a . 10 Pw. I PO& 2 Pas. Pca 14 Pm.kr Page 77 . 602-15. 21 QHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. H Pos. 8 POP. 15' P a 18 POD.. 8 Pus. Ltd. POS. 9 Pos.7 Pw. 17 Pas. INCHEON CIM. 12 Pos. 4 Pos5 Poo. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwwwhmmco.co. 19 Pas.

Ltd.. INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww. GAJWA DONG SEO GU. described. Page 78 602-15. 80P3997 together with the part Nos.co.0 DOSING PUMP (PU-3) Maker : BONFlGLlOLO Type : HMD 008-12 1012-12L 1025-6L Note: When ordering spare parts for the sludge dosing pump please state the circulation pump No.kr .hrnmco. OHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.W.

&L I MAXI NGSOllOOllSOSLWS I g instruction belonging to OHMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. GAJWA DONG.. Page 79 602-15.co. SEO GU.kr . KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp://w. Ltd. INCHEON C I N .hmmco.

kr Page 80 .hmmco.co.. INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww.WASTE OIL BURNER (B) PART NO. 20P2048 20P2050 20P2049 6639045 SLUDGE OIL INLET @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. GAJWA DONG SEO GU. 1 2 3 4 DESCRIPTION Waste oil burner Housing Turbolator Photo cell(RAR7) PART NO. 602-15. Ltd.

. 602-15. As regards check-up of the universal cutter please note that the cutter blades are to be armour-plated.60 CYCL.61 amp MATERIAL SPECIFICATION Pump cover : Impeller : Spiral casting : Cutter : Cast iron ( GC 200 ) Bronze castings ( BC 6 ) Cast iron ( GC 200 ) Bronze castings ( BC 6 ) Weight pump and motor : Approx. KOREA OG U Tel : 032 583 0671 Fax : 032 583 0674 URL: hUp:/lwwwhmmco.I M A X I NGSOllOOllSOSL WS I ADDITIONAL COMPONENTS MlLL PUMP PU-5 \ - The mill is a centrifugal pump with the impeller equipped with knives for comminuting the contents of the sludge tank. SEO G . Ltd. If the pump is made with bayonet locking. When they are worn out. control that the pump is properly locked in the bayonet locking. TECHNICAL DATA . and change it if necessary.5 14. The pump will normally work without maintenance. Capacity : Head : Motor : 26 m3/hrand 15 m31hr 0. FOR 3 X 440 V .8 Kw and 2. INCHEON CIW. maximum particle size of comminution 6mm. Max. MAINTENANCE Check the mechanical seal for leakages. the armour-plating must either be renewed repaired.MlLL PUMP (PUS) Is a centrifugal pump with the impeller equipped with knives for comminution content of the sludge tank. particle size after comminution 6mm.kr @HMMCO Page 81 . suction and discharge pipe for metals.2 Kw 13580 rpm I RT = 8. 60 Kg INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co. Clean tank. BEFORE SETTING TO WORK Control direction of rotating ( indicate on the pump casing ) should be clockwise when looking at the el-motor.co. GAJWA D N .4 bar 4.

.. 4 d 4 w iU/ 'LJ W bJ W . 101 102 103 lo4 105 lo6 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 COMPONENT PUMP CASING IMPELLER MOTOR MOTOR BRACKET UNIVERSAL CUTTER DOUBLE MECHANICAL SEAL CASING O-RING SUCTION COVER O-RING IMPELLER KEY IMPELLER BOLT STUD BOLT HEX. BOLT SPRING WASHER SEAL COVER O-RING OIL GAUGE MATERIAL GC 20 BC 6 GC 200 SS 400 SlClSlC VlTON VlTON SM 45C SS 400 SS 400 SS 400 SS 400 SS 400 TURBINE OIL SS 400 GS 200 VlTON 55400 SS400 VlTON AL .kr # \ Page 82 'ha . %rz - @HMMCO INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co.\. . .. kJ _. & .' \.. INCHEON CIPI.co.W . G A M A DONG.. 'd PART LIST MILL PUMP(HMP-15M3 126M3) COMPLETE PART NO.. 602-15. BOLT SEAL COVER OIL SEAL HEX.. 4 " \ . NUT SPRING WASHER HEX. Ltd.. BOLT LUBRICATION HEX. : 75K4018 - bd w ITEM or POS. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : http:llwwwhmmco. \ W \ 'wd . SEO GU.

. INCHOEN CITY. KOREA.LTD. GAJWA-DONG SEO-GU.Close 9HYUNDAI MARINE MACHINERY CO. TEL : +82-32-583-0671 FAX : +82-32-584-0460 Update : V3-20070207 3 3 3 . HEAD OFFICE & FACTORY 602-15.