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2069
B. H. BAEK
H. J. RYU
I I
I
6U-2852-302 IM-8
SCALE
DRAWING NO
1
CONSOLIDATED NO.
I D O C U M ~ ~ T : HHI-INC-1923-RO I NO.
I
.
L % !
---.
Date:
;I29
12.. 24,
Tel : (032) 583 - 0671 Fax : (032) 583 - 0674 LICENSED by ATLAS 'AIs ' ( SHEETS WITH COVER )
CHECK
CHECK
DRAWN
I VHS -1923 - 0 1 e
TORY
DESCRIPTION
1RIGINALLY PREPARED APPROVAL DRAWING
REMARK
D W JEON
j ) a
HYUNDAI-ATLAS
INCINERATORS
Page :
, - i
FOR APPROVAL
2006. 12. 11
DRAWING LIST
FOR WORKING
I
N A M E
SPECIFICATION PIPE DIAGRAM OUTLINE DIMENSION DWG for W.O. lNCl, OUTLINE OF TURBO FAN EXPANSION JOINT TEMPERATURE SENSOR (FOR EXH. GAS) MAIN CONTROL PANEL (CP-1) WASTE OIL TANK CONTROL PANEL (CP-2) MILL PUMP THERMO STAT LEVEL SWITCH WITH LEVER EM'CY STOP SNV BOX LIST OF SPARE PART
FOR FINISHED
DWG. NO.
: 1 7
I
REMARK
HIE 100048 HC - 100036 HIF - NG0602001 0 NG0602501 HIF - 001 0 501 HIE - OUT030128D
HYU
*
Page:
3.1 CONTROL PANEL(CP-1) THE CONTROL PANEL IS MADE WlTH A SPLASH-PROOF (IP44) CABINET WlTH PLC BUILT-IN CONTROL CONTROL LAMP, MOTOR STATES AND BACK-UP FUSES. 1) INSTALLED MOTOR OUT-PUT 2) DEMAND FACTOR
3) ALARM
3.2 COOLING SYSTEM (PRIMARY BLOWER) IS A HlGH PRESSURE CENTRIFUGAL FAN OF THE WELDED DESIGN WlTH ATOTAL DIRECT DRIVE 1) CAPACITY 2) STATICPRESSURE ~.
~~
: 5.200 MH I ' : 5.~885 PA:(6OOmmAq ) : 3.500 RPM : 18.5 Kw x 2P ( IP55,5OC ) : "F" CLASS : 30.65 A
3) REVOLUTION 4) MOTOR 5) INSULATION 6) RATING CURRENT 7) MOTOR WEIGHT 3.3 W. 0 . DOSING PUMP(PU3)
/i\
: 136 Kg
IS A SELF-PRIMING POSITIVE DISPLACEMENT PUMP WlTH GEAR MOTOR 1) TYPE : HMD 012-12L 2) CAPACITY MAX. 3) HEAD(D1SCHARGE) 4) GEAR TYPE 5) MOTOR 6) INSULATION 7) RATING CURRENT 8) WEIGHT 3.4 PRIMARY 8 SECONDARY BURNER (ST?. ST2) IS A FULLY AUTOMATIC HlGH PRESSURE OIL BURNER 1) TYPE BURNER 2) TYPE OIL PUMP 3) FUEL OIL
4) CAPACITY
: Max. 233 U H at 92-483 RPM : MAX. 2 BAR : DISCO -VARIABLE : 0.45Kw x 4P ( IP55.50'C ) : "F" CLASS : 0.88 A : About 15 Kg
/ ' 1 ,
: DH 160 E2
: BFP 21 L5
5) MOTOR 6) INSULATION
7) RATING CURRENT
8) WEIGHT 3.5 W . 0 BURNER
IS A SPECIAL BURNER FOR IMPURITIES OF MAX. 8mm OF THE COMPRESSED AIR ATOMIZING TYPE MADE OF HEAT-RESISTANT STEEL
Page:
3-6 FLUE GAS DAMPER IT IS INSTALLED ON FLUE GAS OUTLET AND ADJUST BY MANUAL
I LOOSE PART .
4-1 CONTROL PANEL FOR W.O. TANK (CP-2) 1 SET
1 SET : PU-5 INLET : JIS 10K-65A OUTLET : JIS 10K-50A : 26 M ? H ~ : 0.04 Mpa
: JIS 5K-65A
5. SPARE PART
ACCORDING TO THE "SPARE PART LIST"
Page :
30
HULL: ISZ3/23/4112069
'
I. MONITORING ( STATED BY x )
3.
IOOC
$ HYUNDAI-ATLAS
INCINERATORS
Page :
cg
I VHS - 1923 - 6 1
PROCESS DIAGRAM INCINERATOR TYPE : MAXI NG100 SL WS
\Burning Switch on SOLID WASTE
I
e
3
>Tj
1I i
.~
Process timer
~ ~
i
~ ~
~~.
~~
~~
~-~~
Primary blower
(VH)
I
I I
I
iI 1
.
!
i
j
I
Secondary burner blower ST-2 Preheat to 650"C11202"F Primary burner blower Activation of the sluice will unlock the inside door and feed the waste Primary burner operating Secondary burner operating Operating temperature for ST-1 Operating temperature for ST-2
(ST-2)
j i
I
I I
1 3
I
(ST-1) (ST-2)
I
I
Page :
CP
Elapsed
Primary blower
(VH)
Prepurging time 30 sec (5 x air chang) Secondary burner blower ST-2 Preheat to 650'C11202"F Primary burner blower Sludge burner atomizing aur Activation of the sluice will unlock the inside door and feed the waste Primary burner operating Secondary burner operating Sludge burner operating Operating temperature for ST-1 (man) (ST-1) (ST-2) (ST-1) (B) (ST-2)
(B)
(850 - 950C) (1562 - 1742'F)
Operating time for ST-1 (abut) (25sec) Operating temperature for ST-2 PID Control operating temperature or B (670 - 750'C) (1421 - 1382F)
( 950C) (1742'F)
HYUNDAI-ATLAS
INCINERATORS
Page :
I VHS-1923-8 I
PROCESS DIAGRAM INCINERATOR TYPE : MAXI NGIOO SL WS
Safety function enabled changes to cooling and alarm High temperature incinerator (1050"C/1922"F) L~w-press~re-~ornb~stion~air~~18~~~ar)~~~~
-~
1 jBurning
I i i i
3 Cooling /
Elapsed time
> TiI
Low negative pressure primary combustion chamber Low pressure atomising air(l.O KgICm2) High temperature exhaust gas Flame failure Motor overload Sluice inside door not closed
1 2
Page:
FROM 0.0.
TF3NS PUMP
I MAXI
NG100SL
WSI
1 Scale
NO,,
~~
~~~
~~
roTAIC
:~(abi,) 5000 K p ~ z
OAK
CODE-
- -
- M
~=sIG.~
AHI I w . AHI
E
SHIP YbRD WALL N D
2007.04.0d 2007.07.2d
d
A
A
RMSEDBYYARDD-c~NT1 W.
REVISED BY YARD COMMENT
a
o
m 0
288
930
0
DATE
M 2007.08.07
CD OE
MEMO
SIGN
E
N
10-012 HOLES
2 1
DETAIL OF FLANGE USE : AIR VOLUME : STATIC PRESSURE : MOTOR CAPACITY: POWER SOURCE : PRIMbRY B O E L WR 5.200 M ' / H ~ 5.885 P (600 rnmAq) A 18.5 Kw
x
214.55 A
NO.
Type
Q7Y
REMARK
~amc
WEIGHT : 280 Kg SHAFT ABSORBED POWER : 18.5 Kw POWER CONSUMPTION : I.P. GRADE : INSULATION CLASS : 16.3 Kw 55
HTF-#3 1/2
/\ppmvad
2007.06.29.
J.H.Kim -
hnp:Nw.hmm~o.~~.hr
Drawing numbs,
,no7nc?a
S.C.Kim w ah.
AT-ABB060010
R2
DATE
(CODE
M E M O
SIGN
999
s=6
see note.4
FLOW
a1. 2. 3. 4.
NOTE TEMPERATURE : MAX. 500'C SHRINKAGE : 23mm(MAX. 5 1 m r n ) BELLOWS/INNER PlPE MATERIAL : SUS304 AFTER PIPING WORK SHIPPING BOLTS MUST BE REMOVED. 5. SHRINKAGE CAN BE USEFUL WITHIN BRACKETED DIMENSION BY ADJUSTING INSTALLING LENGTH SHIPPING BOLTS.
7 6
1 1
55400 55400
1 1
3
12 1
1 MZ2
1 ~ 2 2 1.2t 1 . 2 t x P45
5
4 3
SLEEVE BELLOWS
SUS304 SUS304
SUS304
1
2
2
1
6t
121 x FB50
55400
NO.
Tuna
FLANGE
W A M E
1
lScale
I Name
SS400
1 2 1
MATERIAL
Q'M I
REMARK
MODEL MAXI N G l 00
SIZE 450A
A B 457.2 1185
I 1
T 16
EXPANSION JOINT
Drswillg
llllllitlU'
Check
Oram
H I E - 1 0 0 0 4 8
3
7-
f f '
&
h .
fi
8 '
'
'
C '
d >
B '
K'
6 '
'
k '
6 . 5
6%:
6 9
NO.
Type
DESCRIPTION scale
IQ'W I
REMARKS
Pi-100 R
Prolsct No.
Non
1923/24/47/2069
,
A p ~ m w d 2006.12.1 1
Che* Cned
2006.12.1 1
2006.12.1 1 2006.12.1 1
H,&,PQ~
s.c.~im S.G.Kirn
Drawingnumber
Drawn
H C E - 1 0 0 0 3 6
INDEX LIST
IPAGE l
DESIGNATION
IPAGE~
DESIGNATION
REMARK
FRONT CONTROL PANEL AND NAME PLATES ALARM RESET AND ALARM HIGH FLUE GAS TEMPERATURE TEMPERATURE CONTROLLER SECONDARY COMBUSTION CHAMBER ALARM HIGH TEMPERATURE AND MOTOR STARTER CONTROL
20
21
22
23
27
30 37
3- 2
.
I I
33
PARTS - - . . .. ..-
LIST OF PARTS
ORMAIN CONTROL PANEL (CP-1) BURNER NOT TO BE FIRED BEFORE E HAS BEEN PROPERLY PURGED 3. DO NOTTURN O F F M E MAIN POWER SWITCH WHILE PRIMARY BLOWER IS RUNNING I 4. NAME PLATE OF DETAIL SPECIFICATION FOR C P l
POS
3Q2 EXXRNAL SLUICE BOX MNN SWITCH
TEXT
TEMPERATURE CONTROLLER PRIMARY COMBUSTION CHAMBER TEMPERANRE CONTROLLER SECONOARY COMBUSTION CHAMBER RESET A M M INCINER4TOR WASTE OIL RESEI FLAME FULURE PRIMARY BURNER RESET FLAME FPJLURE SECONDARY BURNER DELAY BURNER STOP/START OFF/ON
5 U
6A2 454 9S2 959 1159 1259 11%
15s5/ 15H10
AUTO/MANUAL
.CABLE
GLAND
- ABNORMAL.
(R:RED
- RUN SIGNAL (15b-1. A-IC-1) - EMERCENCr STOP (15-1. A-IC-7) - W.O. TANK PANEL
I
I I
AMP. METER
&
&
Name
ProiectNo.
1923/24/47/2069
: Appmvea
Chmx
@ HMMCO
~rawing nulnber
Rev. 4
J.H.Kim S.G.Kim W. ~ h n
"A" VIEW
f
A
8 8'
Rev. 3 Rev. 2
~ e v1 .
002
ram
H I F - N G 0 6 0 2 0 0 2 - R 1
6 %
8\
6'
6'
6'
'
6'
k'
k'
6 '
6'
b'
b'.
6'
b'
h'
w
3M6
454 RESET
k-
COKlROL VOLTAGE ON
UNDER VOLTAGE
I
Rev. 4 Rev. 3 Rev. 2 Page: Approved
2007.08.07.
J.1
@ HMMCO Illlo.lIwww.hmmco.u1.kr
Drawing number
IR.YII_'
Drawn
2007.01
H I F - N G O 6 0 2 0 0 4
RELAY 3 RE-START : 145'c STOP : 100'c CONTROLLER S ~ I N C AL-3 : 145'C U d b : 45'C ON-OFF (~.r)O8 (COW 0 6 0 7
5K9
RELAY 4 START : 85O'C STOP : 950'C CONTROLLER S ~ I N G AL-4 : 95WC A4db : IOO'C ON-OFF (AH.909 0 1 0
ON-OFF (AH.6
12
0 13
+0 -
J-'
TEMPERANRE THERMO ELEMENT CaNTROLLER COMBUSTION COMBUSTION CHAMBER CHAMBER PROCESS TEMPERATURE COMBUSTION HIGH TEMPERANRE COMBUSTION CHAMBER INCINERATOR SHUT DOWN
Nams
DOOR BLOCKING and COOUNG DOWN (PRIM4RI BLOWER STOP) Pmjecl No.
1923/24/47/2069
Approuid Check 2007.08.07. 2007.08.07. 2007.08.07. 2007.08.07. J.H.Kirn
H.S.PO~~
p p
Page :
@ HMMCO
Drawing nulnber H I F N G 0 6 0 2 0 0
005
Check Draw
S.G.Kim W Ahn .
Rev. I
RELAY 1 ST&QT : 6 7 0 2 STOP : 7 5 U c CONTROLLER SEmNG AL-1 : 750'C A l d b : 8WC 15 (AH.7) ON-OFF
RELAY 2 6K5 M M : 1050'C CONTROLLER SETTING AL-2 : 1050'C A2db : 50'C(RESET) ON-OFF (AH.r)012 0 1 3
REL4Y 3 RE-START : 145'c STOP : 1 0 0 ' ~ CONTROLLER SETTING AL-3 : 145'C A3db : 4 S C ON-OFF (AH.r)08 (COW 0 6 0 7
6x9
REIAY 4 START : 650's STOP : 550's CONTROLLER S m l N G AL-4 : 650'C A4db : IOO'C ON-OFF (AXF)
01
0 11
09
0 10
\ /
589 PTRHIO-PT W E S
DOOR BLOCKING and COOLING DOWN (PRIMAW BLOWER STOP) Project No.
. :
m 6 J
TEMP. CONTROL SECONDARY
1923/24/47/2069
Rev.4
Rev3 Rev. 2
@ HMMCO
I~llp:iiwwwlln~n~co.co.h~
Check
-~~
20070807 2007.08.07.
Rev. 1
Drawn
...
"Kim
Drawing number
W. Ahn
H I F - N G 0 6 0 2 0 0 6
P i
'
6 - . - 7 7 -
O.-bar
4K4
7K4 12 SEC
12 SEC
13K2
+--
2 0 SEC
PRIMARY BLOWER
F - N G 0 6 0 2 0 0 8
.y-.a;
OFF ON 939
1-
\ ;
959
3 0 SEC START/STOP INCINEPATOR S/\FEIY CIRCUIT START INCINERATOR EXTER PREPURGE TIME Name INCINERATOR RUNNING Pmlecl No. WASTE OIL
START/STOP
INCINERATOR
1923/24/47/2069
Rev. 4
Page:
~ppmved 2007.08.07.
1
(
1
1 J.H.K~~
1
w
bkn
@ HMMCO
.- . --- -Drawng number
Rev. 3
ROY.2
RBV.
ChecX
Chmh
1 2007.08.07.
7007 OR n 7
2007.08.07.
1 H.S.PO~~ 1 S.G.Kim
on-
H I F - N G 0 6 0 2 0 0 9
10K8 100-14SC
9K7
7K2
8 6
1
-
0
5K7 100-14SC 9K4
@
X l 19
6K7 100- 1 4 s c
y I
I
I I
X l 30 X2 1
(?
XI 23 0 X2 1
&
X2
2
220V X2
220V
PRIMARY
'IJRNER 'OToR
Name
Pmjecl No.
INCINERATOR CONTROL
~ a u 4
1923/24/47/2069
I page: I ~ o o m u e d1 2007.08.07. 1
J.H.K~~
Rev. 3
Drawlog number
6K9 55uc-65UC
@
1
4
10 5
@
19 LAL 2.25
I
0
21
12
14
-7 +
13K9 f 2 5 SEC
AUT MAN
1I S 6
1 :
Name
Pmjsct No.
1923/24/47/2069
:
Approved
-Rev. 4
Re". 3 as". 2 Rev. t
J.H.Kim
@ HMMCO
Drawing number
Check
H.s.P.,~
S.G.Kim W. Ahn
01 1
Ch~k Dram
H I F - N G 0 6 0 2 0 1
60
12A2 1 4 12 14
7
30 S E C ~
1 1
670.C-750.C FLAME RESn E 1259 5
@
21
2 0 SEC 13K2
rO(8-7.13-91
2 0 SEC DEW W.0 SUPPLY VALE ATOMISING AIR Name START/STOP BURNER AND W.0 AIR
V M
1923/24/47/2069
@ HMMCo
13 1 0
XI 38(
15 1
PRESSURE S ATOMlSlNG
ls2i' A P I
XS
4
I I I
I I
4K4
XS
8 0
I I
X1
39
2 5 SEC
1 2 SEC
b"-
15K3 12 SEC
3 SEC
15H10 GREEN
START SLUICE
SLUICE IN @ ACTION
Name
SLUICE CONTORL
~ e v4 . Rev. 3 Rev. 2 Rev. I Page:
1923/24/47/2069
Chech
2007.08.07.
H.S.PO~~
0 15
Che*
2007.08.07. 2007.08.07.
S.G.Kim
W. Ahn
orawing nunlber
Omm
H I F - N G O 6 0 2 0 1 5
W P TEST
CONTROL VOLTAGE
HIGH FLUE
GAS
ASH DOOR
OPEN
TEMPERATURE
F - N G 0 6 0 2 0 2 2
23H2 RED 22 1 0 a
23H4 RED
"\
@
@
LOW PRESSURE COMBUSTION AIR LOW NEGATIVE PRESSURE COMBUSTION CHAMBER HlGH TEMPERATURE COMBUSTION CHAMBERS
4K3
MOTOR OVERLOAD
@
14&\
lZK9
7
I
15~2
EXTERNAL &ARM SUPPLY FAILURE
EXTERNAL ~VARM
INCINERATOR
DESIGN
PC.
COMPONENT
CONTROL PANEL
FUNCTION
V-A-TIME-KW
ADJUSTMENT
TYPE
MAKER
START SLUICE
tl-BOX
322
W N SWlTCH WITH 1 NO
1 NC
I
PRIMARY BLOWER W.O. DOSING PUMP 24-3% 2.5-4.OA
1
29.W (44W) 1.1A (440V)
V4+VZ7+KCFZPZ
TELEMECANIQUE
1 1 1 1
CIRCUIT BREAKER CIRCUIT BREAKER AUX. BLOCK FOR CIRCUIT BREAKER 2 NO AUX. BLOCK FOR ClRCUm BREAKER 2 NO
1 1 1 1 1
MINI ClRCUrr BREPKER MINI ClRCUlT BREAKER MINI CIRCUll BREAKER AUX. RELAY CONTACTOR w m AUX. BLOCK
TRANSFORMER 440V CONTROL VOLTAGE 220V CONTROL VOLTAGE 24V UNDER VOLTAGE T S ET
4K6
8K5
NO
INC
PRIMhQT BLOWER
k
Name Pmjed No.
LIST OF PARTS
Page: Chssk
1923/24/47/2069
Appmved
Rev. 4
J.H.Kim
@ HMMCO
hllp:llwww.hmmm.m.b
Drawing number
Rev. 3
Rev.2
H.s.P,,~~
S.G.Kim
030
Check
Drawn
Rev. 1
W. Ahn
H I F - N G 0 6 0 2 0 3 0
DESIGN
4K3 4K4 4K9 7K2 7K5 7K8 8K2 8K9
PC.
1 1 1 I 1 1 1 1 AUX. RELAY
COMPONENT
2NO 4N0 4N0 4N0 1NO 3N0 4N0 1NO
FUNCTION
CONTROL VOLTAGE RESET W M
V-A-TIME-KW
ADJUSTMENT
TYPE
GMR-4
MAKER
L. G L. G L. G L. G L. G L. G L. G L. G
- 2NC - INC
1NC 1NC 1NC INC INC
AUX. RELAY WITH AUX. BLOCK AUX. RELAY W H AUX. BLOCK AUX. RELAY AUX. RELAY WlTH AUX. BLOCK AUX. RELAY WlTH AUX. BLOCK AUX. RELAY WITH AUX. BLOCK AUX. RELAY WlTH AUX. BLOCK
220V COIL 220V COIL 220V COIL 220V COIL 220V COIL 24V COIL 220V COIL
GMR-4 AND AU-4 GMR-4 AN0 AU-2 GMR-4 GMR-4 AND AU-2 GMR-4 AN0 AU-2 GMR-4 AN0 AU-2 GMR-4 PND AU-2
I 9K4 1
I AUX. RELAY WITH AUX. BLOCK 4N0 1NO 2NO 3NO 1NO
1NC
I
START INCINERATOR
220V COIL
L. G
9K7 9K9
II
I
1 1
II
I
- 2NC
INC 1NC
I INCINERATOR RUNNING
WASTE OIL
I
I
L. G L. G
I
AUX. RELAY IN0 3NC FLAME FAILURE P M COUEWION W E E R 220V COIL GMR-4 L. G
llK9
I
12K9 1
I
AUX. RELAY 1NO 3NC
I
FLAME FAILURE SEMNOIRI COMBUSTION CPdMBER
I
220V COIL
I
GMR-4
I
L. G
I
14K3
4N0 1NO
- INC
220V COIL
L. G
I DESIGN I PC. I
15K2 15K3 15K5 15K9 15K3 15K9 4K7 7K4 7K7 9K5 13K2 13K9 14K2 1 1 I 1 1 1 1 1 1 1 1 1 1 AUX. RELAY AUX. RELAY AUX. RELAY
COMPONENT
AUX. R W WITH AUX. BLOCK 4N0 1NO 3N0 2NO 3N0
I
1NC 2NC 2NC 2NC M =ART
FUNCTION
M SLUICE
V-A-TIME-KW
22OV COIL 22OV COIL 220V COIL 22OV COIL 3-180 3-30 SEC SEC
ADJUSTMENT
TYPE
GMR-4 AND AU-2 CAD326 GMR-4 CAD326
MAKER
L. G TELEMECANIOUE L G TELEMECANIOUE TELEMECANIQUE TELEMECANIOUE AUTONICS AUTONICS AUTONICS AUTONICS AUTONICS AUTONICS
SLUICE OPENING TIME SLUICE IN ACTION SLUICE OPENING TIME HIGH FLUE GAS TEMPERATURE LOW PRESSURE COMBUSTION AIR COMBUmON CHPiMBER LOW NEGATIVE PRESSURE E m PREPURGE
TIMER BLOCK FOR RELAY TIMER BLOCK FOR RELAY TEMPERATURE CONTROL RELAY TIMER WITH BASE TIMER W M BASE T TIMER WTIH BASE TIMER WTIH BASE TIMER WllH BASE
I
305 305
- 305
305
- 305
I
- 3OS
AUTONICS
I I
II I
1 1 1 1 1 1 1
II I
A U X I W RELAY AUXILIARY RELAY A U X I W RELAY AUXILIARY RELAY AUXIUARY RELAY AUXIUMlY RELAY AUXILIARY RELAY
WITH BASE WITH BASE WITH BASE WllH BASE W W BASE WllH BASE WITH BASE
II W.0
DOSING PUMP
II
II I II
II I II
II I II
I I I
I
I
I
II
I
I
I
I
II BURNER CONTROL S E C O N D AI~
FLAME EYE SLUICE ACTION
2 2 0 v COIL 2 2 0 ~ COIL 220V COIL 22OV COIL SZR-MY2-Nl SZR-MY2-NI SZR-MY2-Nl HONEYWELL HONMVELL HONEYWELL
s -
Name
PmJeclNo.
LIST OF PARTS
Page: ~
1923/24/47/2069
Rev. I
Check
p p ~ 2007.08.07. 2007.08.07. Check Drawn 2007.08.07. 2007.08.07. S.G.Kim
@ HMMCO
~ H y u n d a i Marine Machinery Co.. Lld. l~llp:l/~ww.hmmco.co,kr Drawing numbei H I F N G O 6 0 2 0 3 2
J .~ . K ~ ~ H
H.s.P.~~
032
n W. m
DESIGN
I 3TB
PC.
I 1 TWNSFORMER
COMPONENT
I
FUNCTION
I
V-A-TIME-KW
P : 0 44OV 5 : 2 4 W D 22OV-5OOVA
ADJUSTMENT
I
TYPE
I W 42-5OOA2
I
MAKER
WOON YOUNG
3US
-
1 1 I
I 0.75KW-3X440V
220V
TELEMEWIOUE LANDIS & GYR LANOIS & GYR LANDIS & GYR L4NDIS & GYR HMMCO HMMCO KRAUS & NAlMER KRAUS & NNMER KRAUS & NNMER KACON KACON
11A2
BURNER CONTROL BOX SOCKET FOR BURNER CONTROL BOX BURNER CONTROL BOX SOCKET FOR BURNER CONTROL BOX TEMPERANRE CONTROLLER TEMPERATURE CONTROLLER SWITCH (SIOP-START) WITCH (OFF-ON) 1 NO
12A2
1 1
SECONDARY BURNER
22W
U l 2.25 LAL
5A2
6A2 952 959 11 5 6 1159 1259
1 1 1 1
ST38O-RO/Zl
s~~~o-Ao/z~
C A I 0 RK3104(R).E CAlO RK2103.6E
1 NC
INCINERATOR
1 NO 1 NO DELAY BURNER R E S n FUME FNLURE PRIMARY BURNER RESET FLAME FNLURE SECONDARY BURNER
1
1 1
1 1 1
RESET ALARM
I
220V
L/\MP TEST
START SLUICE
Narns
LIST OF PARTS
,
2007.08.07.
HS.PO~~
I
1
DESIGN
I PC. 1
I
I
COMPONENT
FUNCTION
I
II
V-A-TIME-KW
I ADJUSTMENT I
II II
TYPE
I
II
MAKER
2OH3 20H5 20H7 20H9 21H2 21H4 21HS 21H8 22H2 2ZH4 22H6 22H8 23H2 23H4
1 1 I 1 1 1 1 1 1 1 1
II CONTROL VOLTAGE
HlGH FLUE GAS TEMPERATURE ASH DOORS OPEN LOW PRESSURE COMBUSTION AIR LOW NEGATbE PRESSURE COMBUSTION CHAMBER
24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V
KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22 KL-22
KACON KACON KACON KACON KACON KACON KACON KACON KACON KACON KACON KACON KACON KACON
LAMP
HIGH TEMPERATURE
PRIMARY BLOWER RUNNING MOTOR OVERLOAD INCINERATOR RUNNING W.0 RUNNING FLAME FNLURE PRIMARY CHNBER FLAME FAILURE SECONDARY CHWBER LOW PRESSURE ATOMISING AIR AURM SLUICE
GREEN PILOT W P RED PILOT LAMP G R E N PILOT LAMP GREEN PILOT LAMP RED PILOT LAMP RED PILOT LAMP RED PILOT LAMP RED PILOT LAMP
1
1 1
A C.T
1 1
lOOA 100/5
0-200 CD-20s
OAEBOONG OAEBOONG
II
1I
INDEX LlST
DESIGNATION
1
REMARK
INDEX LIST FRONT CONTROL PANEL AND NAME PLATES MAIN CURRENT ALARM RESET, LOW LEVEL AND HIGH TEMPERATURE ALARM MOTOR ALARM AND START UP CIRCUIT
3
5
6
21 25 30
PILOT LAMPS EXTERNAL ALARMS LIST OF PARTS LIST OF PARTS TERMINAL STRIP X4
32
501
Name
Pmjecl No.
INDEX LIST
Page:
Rev. 3
1923/24/47/2069
Approved
J.H.Kim
@ HMMCO
hllp:ll~ww.hmmco.co,kr
Check
H.S.PO~~
S.G.Kim
Rev. 2
001
Chsck
Drawing number
H I F - 0 0 1
30XCONSTRUCTION a ~
I
~
31440V
NAME PLATES
POS 302
I
1
MAIN SWITCH I
T E X T
~
~~
5S3 6S5 20S2 20H3 20H5 20H7 20H9 20Hll 20H13 21H2
RESET ALARM START UP MILL PUMP LAMP TEST CONTROL VOLTAGE LOW LEVEL W.O. TANK LOW TEMPERATURE WASTE OIL HlGH TEMPERATURE WASTE OIL MOTOR OVERLOAD HlGH LEVEL W.O. TANK MILL PUMP RUNNING
AUTO-0-MAN
4-015
HOLES
-MILL
-HIGH TEMP. (1 5b-1 PC) -LOW TEMP. (15b-1 PC) -HI GH LEVEL (1 5b-1 PC) -LOW LEVEL (15b-IPC) -IN CINERATOR CONT. PANEL<CP-I>.
MILL PUMP
4.6Kr
7.7A
Name
Pmiecl No.
MAIN CURRENT
RBV.
1923/24/47/2069
AppmvM
18
HMMCO
u ~ r n n
Check
003
Check
Drawing number
24V
Name
PmjecI No.
MAIN CURRENT
Rev. 4
1923/24/47/2069
Page :
Approved
Rev. 3
Rev.? Rev. I
Check
J.H.K~~
@ HMMCO
hllp:llw.hrnmco.co.kr
Drawing number
H.S.Park S.G.Kim
004
Check
Orawn
W. Ahn
H I F - 0 0 4
5K 3
( n
5K 3
X4 1 3
X4
7
I
rn
20-4.25-7
a 5-9.6-2
r] r
20-6.25-5 b 20-5 b 20-9 5 Sec LOW LEVEL W.O. TANK ALARM LOW LEVEL W.O. TANK ALARM HlGH TEMP WASTE OIL
Name
l F {
b 20-7 ALARM LOW TEMP WASTE OIL
Ib15-121
5 Sec
5-13,20-14
Projea NO.
ALARM CIRCUIT
Page:
Appmved
1923/24/47/2069
2006.1 2.1 1. 2006.12.1 1.
J.H.Kim -
Rev. 4
Rev. 3 Rev. 2
Check
14.s.park
005
+ \
Check
Drawn
Drawing number
Rev. 1
,I I -\*
: +
- M~w!+~w 1 H' b
H I F - 0 0 5
Name
Rev. 4 Rev. 3
Pmjea NO.
1923/24/47/2069
PaQs :
Appmved
@ HMMCO
hllp:llww~.hmrn~~.co.hr
Drawing number
J.H.Kirn
Check
H.S.PO~~
S.G.Kim W. Ahn
Rev. 2 Rev. 1
006
Chmh
Dram
H I F - 0 0 6
6 11
a
LOW LEVEL ALARM 5K5
MOTOR ALARM 6K 2
SAFETY CIRCUIT
MILL PUMP
G3
20H3 ( WHITE
20H5 RED
9.2 RED
1
MOTOR OVERLOAD
Pmjecl No.
20H13 RED
LAMP TEST
CONTROL VOLTAGE
Name
PILOT
Rev. 4
ROY.3 Rev.?
LAMPS
1923/24/47/2069
Hyundai Marine Machinery CO., L I ~ .
hllpIlw.llmmc0.m.hr
HMMCO
H I F - 0 2 0
1
Dram
Rev. 1
2006.12.1 1.
W. Ahn
21H2 GREEN
Name
PILOT LAMPS
Project No.
1923/24/47/2069
2006.1 2.1 1.
J.H.K~~
@ HMMCO
Drawng nollbcr
Rev. 4
Rev. 3
Page:
Appmued
Rev. 2
Rev. 1
021
Check
2006.12.1 1. 2006.12.1 1.
S.G.Kim
Oram
W. M n
H I F - 0 2 1
33
MOTOR OVERLOAD
ABNORMAL
ALARM
ALARM
Name
Project No.
EXTERNAL ALARMS
Rev. 4
Rev. 3
Rev. 2
1923/24/47/2069
me :
025
Appmved
2006.12.11.
@ HMMCO
hll~:IIwvw.hmm~~~~.kr
"ullluer
Chd Chsh
Rev. I
ram
H I F - 0 2 5
0
DESIGN PC.
1
COMPONENT
COMROL PANEL (60Ox600x220mm)
FUNCTION
V-A-TIME-KW
ADJUSTMENT
WPE
MAKE
0'
302
1NC
25A
VO+VZ7+KCFlPZ
TELEMECANIQUE
DESIGN
7K4
I PC. I
I
1
COMPONENT
CONTACTOR 1NO
I
1NC
FUNCTION
MILL PUMP
Iv-A-TIME-~
I
I
ADJUSTMENT
I
I
m E
CMC-12
MAKE
4.6Kw
220V COIL
'
AUX. WITH AUX. WrEi AUX. WITH AUX. WlTH AUX. WIm
RELAY AUX. BLOCK RELAY AUX. BLOCK RELAY AUX. BLOCK RELAY AUX. BLOCK RELAY AUX. BLOCK
2NO 2NC 4N0 2NO 4N0 IN0 4N0 IN0 4N0 IN0 3N0 4N0 1NO
ZNC CONTROL VOLTGAE RESET ALARM 220V COIL 220V COIL 220V COIL 220V COIL 220V COIL 220V COIL 220V COIL
GMR-4' AND AU-2 GMR-4 AND AU-2 GMR-4 AND AU-2 GMR-4 AND AU-2 GMR-4 AND AU-2 GMR-4 GMR-4 AND AU-2
'
LOW LEVEL W.0 HIGH TEMP. W.0 LOW TEMP. W.0 HIGH LEVEL W.0 OVERLOAD
1 1 1
5 SEC
5 SEC
I I
AUTONICS AUTONICS BUMHAN
==k
/
@ HMMCO
hllp:liwww,l~n~mco.co.Xi Drawing number
Name
LIST OF PARTS
Pmjecl No.
1923/24/47/2069
Page:
Approved
Rev. 4
Rev. 3
Chec*
Rev. 2 Rev. I
03 1
Check
S.C.Kim
W.
Dram
mn
H I F - 0 3 1
I DESIGN I PC. I
6S5 1 554 2052 1 1
COMPONENT
SWrrCH (AUTO-0-MAN) 2 NO
I
- 2 NC
FUNCTION
START UP MILL PUMP
Iv-A-TIME-KW
(ADJUSTMENT
I
KP-22 KP-22
TYPE
CAlO RK3202.6E
I
KACON KACON
MAKE
KRAUS NNMER
WHITE PILOT LAMP RE0 PILOT LAMP RED PILOT LAMP RED PILOT LAMP RED PILOT LAMP RED PILOT LAMP GREO'I PILOT LAMP
CONTROL VOLTAGE LOW LEVEL W.O. HIGH TEMP. W.O. LOW TEMP. W.O. OVERLOAD HIGH LEVEL W.O. MILL PUMP
ABNORMAL ALARM
. .
LOW TEMP. SWITCH
I I I
I
1
INTERLOCK SIGNAL TO INCINERATOR CONTROL PANEL AUTO START SIGNAL FOR INCINERATOR CONTROL PANEL
I
*
20b
i
;
POSlTK TERMINALS X4 (0.D
C440V 60Hz 30
12.7 rnm)
A M E
DATE
2007.08.06
1
I
CODE I
MEMO
SIGN
SPECIFICATION
NPE CAPACITY HEAD MOTOR
: : Centrifugal pump
: 2 6 M'
/Hr
0.4 bar
: 4.6Ku x 2P
ENCLOUSURE : IP55 CABLE GIAND : 2 0 b POWER CONSUMPTION : 2.9 Kw POWER FACTOR RATING C U W N T STARTING CURRENT STARTING TIME EmClENCE AMBIENT TEMP.
(Ja B
2212)
OUTLET
: 87 Z
: 7.7 A
: 57.82 A
: 1.0 SEC. : 8 4 9.
: 5 0 'C
T(W):BLACK
"A"
OUTLET FLANGE DETAIL
(JIS B 2212)
INSULATION C W S
: B
Type
Sale
Name
PU-5
NOTE
Pmjest No.
lg232447206g
mmved Ch&
Check
"a r m
vertically.
1 e0 g HMMc0 I
(JIS)
Non
MILL PUMP
2007.08.22 2007.08.22
J.H.Kim
H.S.Park
Drawing number
2007.08.22 2W7.08.22
S.C.Kim
JHKim
0UT030128D - R1
2-06
HOLES
WIRING DIAGRAM
LINE
SPDT
am^
TYP~
Scale
ISPECIFICATION
W E
Non
THERMO STAT
Code. NO.
CPPILl4RY
RANGE
DIFF.
KP 81 KP 79
060L1125 060L1126
( m ) 2
2
( ' ) C
80-150 50-100
( "2 )
7-20 5-15
'c
WEIGHT
200 150
( Kg ) 0.4
0.4
DATE
CODE
MEMO
SIGN
WIRING DIAGRAM
r'-
55
ab.115
167
78
300
12 11 10 9 8 7 6
1
1
JIS 5 K - 6 5 A 15/20c
1
1
047 x
78L
1
1
I SPECIFICATION
5
4
1 MAGNET
MAGNET MICRO SWITCH
GUIDE
ALNICO ALNICO
- INSTAUATION : SlDE MOUNTING - MAX. WORKING PRESS. : 5Bar - MAX. WORKING TEMP. : -10-180'C - PERMISSIBLE AMB. TEMP. : -10-6VC - PERMISSIBLE SPECIFIC~GRAMM: 0.75-1.3~ - SWITCH W E : MICRO SWITCH - CONTACT FORM : SPDT / aption(0PDT) - CONTACT RATING : 15A 125VAC. 3A 250VAC
- ENCLOSURE : WEATHER PROOF IP56
1 1 15A 250VAC
3 2
l BODY
DESCRIPTION
~~~ ~ ~
I l l
I MATERIAL Scale
N J ~ E ~
~ ~
NO.
Type
'
Q'TY
~
REMARK
-~
-~
I W / Z ~ / ~ ~ / Z O ~
iiwrove.3
2006.12.1
chm Check
Dram
J.H.Kim
H.s.P.~~
@ HMMCO
Hyundai Marine Machinery Co.. Lld.
"!lp:,l~~w.hmmco o b c
S.C.Kim J.H.Kim
'
ab.15
. I -
4-08
HOLES
CABLE GLAND
200
I I I I
ITEM
MATERIAL PROTECTION
I I I
DESCRIPTION
IP56
Type
I
Scale
Name
Non
PmJeaNo.
RED
19~3/~4/47/~0691
Approved
@B +@HMMC 0
Hyundai Marine Machinery Co.. Ltd.
hllp:llww.hmmca.co.ar Drawing number
- J.H.Kim H.S.PO~~
S.G.Kim
D.W.Jeon
HC0
100043
6 4
OWNER
Messrs
CLASS
ABS
fi
- v 1
Page
6REMARKS
=F
WORKING SPARE
;201
BEARING
MILL PUMP
IS%" I
Chech
Name
SPARE PARTS
1 2006.12.11 1
2006.12.1 1
H.S.park
Chech
Draw~ng number
Drawn
1 2006.12.11 1 o.w.~son
S.G.Kim
LSP
- OGlOOl -
01
66
-
SPARE
REMARKS
208
DOOR PACKING
210
STATOR
212
TIMER
213
Type
Pmjecl No.
Scale
Nnn
Name
SPARE PARTS
L a
1 .
im/x/*7/2069
~ppmved
Check
0
S.G.Kim
D.W.Jeon
@ HMMCO
hUp:l/whmm.~o.Lr
12
/
7
Drawing number
ChssX
ram
LSP
OG1001
02
('
SPARE
REMARKS
PRIMARY BURNER
Type
Prajecl No.
Scale
Name
Non
SPARE PARTS
/
Appmved 2006.12.1 1
J.H.Kim
@%
Check
Chm
2006.12.11
2006.12.1 1 2006.12.1 1
H.s.P~&
S.G.Kim
D.w.~eon
Draw
LSP
- OGlOOl - 03
APPLICATION FOR
3 3 19%
I
I
I IS bUTrrnTIN4- 1 1
SUBCONTRACTNAME
032-583-0674
..
II
21
. .
;)o
page : 1 of 11
Purchaser Ship no. Serial no. Declaration of Conformity no. Date of test
I
I
HYUNDAI HEAVY IND. CO.,LTD. 2069 HMR-SP07470101 HMDOC-NIA 23. Sep. 2009 HHI-INC-1923-R0
MEDHF10-08-R3
A4
page: 2of 11
B4
HMRSP07470101 S. H. RYU
Control of components
+S=l a l q Before start up of the incinerator, the incinerator equipment is checked in accordance with the order specification. % tlI W!Wt. 2 4 7 l t 4%8t7l Boll &471 W l 7 t AtOdYOll W2t +Ail 4X
a 0 1 . Open all inlet and outlet valves of the incinerator for sludge, oil and air. ~ 1 YE* 4l+, a;;, ~ 7 1 % 7 1 0 n+ ~1.474 2 a. 0 02. Check that the holes in the refractory lining are open for air nozzles and sight glass. L H W o l l Slit S 1 kBJt &'a Sz19 ?%Ol 'SW 9 - H *",I. 7 03. Check that the inside linnig of the combustion chamber for solid waste is not damaged. >A1 %"-21131 @&a24 4 1 9 ~ 0 1 +&' 5 4 3 2 k X I 4 W . 1 b 0 4 . Check that the feeding door opens and closes ==I-0 ,Hr-I ,H.n(l% w. 0 05. Fill oil into the dosing pump. ~8 stnoll 7 1 ~as*. t 06. Check the rotation of the blower and dosing pump. $971 3 5s an4 qg 9 ~ qg. s ~ @ 07. Check the adjustment of the pressure (atomizing air for the sludge burner 1,5 - 2,5 bar). E!$Z*d g9 ( 41% tYLi% kAtS71 fF4 1,5 - 2,5 bar). 08. Check the micro switches. W l 3 . S 6 4 4 *?!, 09. Check for leakage in the pipe system u s 9 # I S 3 +S 2 ;3 w?!.
MEDHFIO-08-R3
A4
page
#I371 3s
(&471)
Timelsec.
*~wa
12 12 30 20 25 12
P
E '
8g
B d
Function : 71% Time for alarm for low combustion(cooling) air. @*a71 g n AIL^ xist Low negative pressure in combustion chamber F *2 4- ! 4 +a xiet Time for pre-ventilation %71 "13 a w q ( Time for delay sludge supply SYXl SZ *I@ AIZt Delay for primary burner 92lOlry~I WLI XI@ Time for alarm for low atomizing air S A t Z 7 1 Xist a 9 421
-
I ,
Time relay no.:
EtOd
Timelsec.
AI 211%
Function :
#1371E!S
~. -
a% s== sa.
P' $
Relay no.:
A1871
'8s
3Q4 (Blower)
MAXI 25
, ,, ,
,,,,.
,
MEDHFI 0-O&R3
A4
page : 4 of 11
EB Adjustment (t "C)
r*d
Function
71 k
Combustion temperature primary chamber(S1udge) it 23 .g!ql,I+, Alarm (Primary Chamber High Temp. Shut Down) l i t $*A ZE g?2 Blocking door and Primary blower stop E i t4?JW X l 2 =.Z+ rdxl G Combustion Tepm. Primary Chamber(So1id Waste) I zt se eswi1ua71)
' Function
71
i E7 9 ! 3
$.
AL-3 AL-4
Blocking door and Primary blower stop zoi s43 4 x 1 2 =nW SXI Pre-heating-Primary Burner Start Signal. Wl% 9 l i t $&$ 9& 4%' 4
MEDHF10.08-R3
A4
- 2069
page: 5of 11
4Z
71%
Function test : Switch is turned to "Sludge o f f (Solid waste burning) *I3 : k ? i * l t S Y x l e r 8q.s etct.
01. Start the incinerator. *471 *I= [0 02. Check that the feeding door is tight. 2 SSSJl - W + " l 49. p 0 3 . Check that the pre-ventilation time is 30 seconds. 4 %71 4ZtOl 30 %?!XI 49 (PZIWXI). 1 g 0 4 . Check that the blocking cylinder works. sea ollq '.lF!Li7t q = s t t * l w. 05. Check that the micro switches on feeding door works. %? l Z& 2 t 0t013.Z hWfl71. Y Z q+XI St?!, 06. Adjust the pressure of the primaly 12ND oil pump to approx. 10 bar. ir~tolW+l 2s ndPq EWQ 10 b a r s Z*d. 07. Check that the incinerator (incl. the fan) has stopped when the temperature in the combustion chamber is below 100'C. @*%I E E 7 t IOOtOlst LHSI UH *4717t(E2tOIqZl ES91E%)*dXl ZteXI 49.
71k
Function test: Switch is turned to "Sludge on".(Sludge burning) ~13 : Szixl P &wr ~ t c t .
ID
01. Check that the sludge burner operates within the set points 950C(PID Control ) . -h I - ' .R*- h M S J - A + SY*I ~ ( 1 4 7 1 ssoc=~* d B LHW Y Z ~ ~ w wI r o Control). ~ X 02. Check that the primzry burner operates 25 sec. to ignite the sludge burner automatically when the "Delay primary burnee' is switched to automatic "AUT". IT2lOlqZI WLIOI XIS01 XtZ "AUT"OS gq q q X 4 2s UH 24x1 4 4 7 1 XtZOZ HqWZ, "2lOlqZI 4Ljq 25 ZEt G 1 O WtXI 4 9 . w 0 3 . Check that the primary burner operates al!the time together with the sludge burner when the "Delay primary burner" is switched to manual "MAN". Z2lOIqZl WLi7t 9 Z "MANS'OZ:.q q q X 4 5 % UH %Y*l W47t P2\01q2I WYQt 94 POI q Z q t x l 49.
q b
MEDHF10-OM3
A4
page : 6 of 1 1
aa
21%.
as. 219.
MEDHFIO-08-R3
A4
%
page:7of11
48
a@43.
a
d
a*
219.
MEDHFIO-08-R3
A4
page:8of11
i t ei*S ZPg9
alarm lamp switch on at setting temp. 1'050'C by means of the temp. calibrator. Temp. Calibrator* 013E+W 1050COll *%St2 ZP a 9 E O l ?Xl+Xl q?!. k f 0 3 . Check that the flame goes out. s ZOI nlXI+Xl w!. 004. Check that the incinerator is cooling down h4717t 9 4 4 t X I q?!. d 0 5 . Reset the alarm Z +I%. i n
MEDHFI 0-08-R3
A4
- 2069
page: 9 o f 11
a 02. Check that the "High Flue Gas TEMP." alarm lamp switch on at setting temp. 350C by
means of the temp. calibrator. OlgatH 350Coll 9242 @03. Check that the flame goes out +%Ol nl*l+Xl *%I. 04. Check that the incinerator is cooling down 5=t01q21 NO1 #I+ qgq31 q?!. 05. Reset the alarm a 2 +I*
Temp. Callbrator t
aH7I7E
ew
AIZ
i!E a9501 4 X l S I W.
ae
b 01. Start the incinerator 3~471 AIE kl 02. Adjust air pressure to 0.5 mbar by "Test Kit".
WILE 3154 +Ail 9+1% 0.5 m b a r S Z*d. 03. Check that the flame goes out after: 12 sec. E ~ O I 'E s $41 n l x r s ~ w. 04. Check that the "Low negative pressure combustion chamber alarm lamp switch on 9 gL B$Xi%t7&!2%01 ?XltXl *%I. elH 05. Check that the incinerator is cooling down &4717t 'tY44tXl *%I. 06. Reset the alarm an 219
MEDHFIO-08-R3
A4
page: l 0 o f 11
*I=.
12 sec t x w. ~ u 0 4 .Check that the "Low pressure atomizing air" alarm lamp switch on %*t371 ! w x i e t F3YEOl YXltXl 49. 05.Check that the incinerator is cooling down e4717t %!44+Xl 4s. 0 06.Readjust the pressure: about bar (min. 1 bar). W Q bar *dEZ(A& 1 bar) Z*d. 0 07.Reset the alarm
ZZOI s
m02. Adjust the pressure to 1 bar WIS I b a r s =a. n 0 3 .Check that the flame goes out after:
* eoll m
10 3 .
'
a n 21%
q. l
Start the incinerator &47l 4Z. $02. Force the inner door in the sluice open by means of the solenoid valve XtZ;-+E!3ilqINSIDE DOOR E %341LOlC!= 4 Z 4 Y %Mzt !B kf03.Check that the flame goes out after 12 sec. =zol 1 2 % nlXItXl *9. 04.Check that the "Inside door not closed alarm lamp switch on 'INSIDE DOOR NOT CLOSED" F3PEOl f i X l t X l W!. m 0 5 .Check that the incinerator is cooling down' e4717t % ! 4 Y t * I 49. m 0 6 .Close the inner door in the sluice by means of the solenoid valve xtZ?E!Etil INSIDEDOORB %34lLOlSBE!% 4=*.1#@Q Z . ! 0 07.Reset the alarm a 2 49.
MEDHFIO-08-R3
A4
%
page : 11 of 11
Check the burnmg volume of sludge by scale of sludge tank during specified time q Z % +*d Ala ZWIl 4(S llIS2dQ 4*dW4' 71+WCt.
COMBUSTION CAPACITY OF WASTE OIL HEAT SPECIFIC GRAVITY HEATTING OF WASTE OIL
v~LuN/E
72 7.500 960 80
923
( Literlh) X
hl% x
%s (Kcallkg)
= =
518,400 51
KcallHr
The burning capacity test of waste oil incinerator is substitus to result of type approval test. Above burning capacity result type approval test data (please refer to attached IMO Certificate)
MEDHFIO-08-R3
A4
?ESULT
SURVMOR
SURVEYOR
MEASURED
CHECKED I
c . 6' 72
F10-10-R1 Hyundai Marine Machinery Co.. Ltd.
No 1MO-1KC-71
Thfs is to certify that rhe shipboard itwinerator listed has bcen cxamincd and rcqtcd accordapcc with rhe requirements of the ~tdidardfar Shipboard lncinen~torsfor disposing ship-geierated wasle appended to the Guideli~~es the lmplementatio~i of AIW V for MARROL 73/78 as amended by resolution MEPC.76(40) nnd referenced by regula~ion 16 Annex PI to MNWOL 73/78. incincrata-manufa.ctured by
Type for rhe itsinentor
~~
in of
of
of
Max. capacity
.~
-..- -- .. 13.8 . . .
C'o~~~hilstion ci~urnberflue gas o~ltlct t~~nperature average ~ n i o u n tof unburned components i n ashes
I, copy of rliis cerlificate should he cam'cd cqiliprudnr at all limes.
950
7.1
%, by weight
OII
Signed Ministry ul' Marilirr;~ /iCfai!-?, ;:1r:1 Fishcries lkpuhlic oi Kor-c;!. Daled rhi?; 13id (fay . i ! $!-p::wi!w Z.tlO'.
INSTRUCTION BOOK
FOR
INSTALLATION, OPERATION AND MAINTENANCE OF INCINERATOR
Type MAXI NG5011001150SL WS
@f
Update : V3-20070207
I MAXI NG5OllOOll5OSL WS 1
TABLE OF CONTENS
INSTALLATION & STORAGE INSTRUCTION FOR INCINERATOR : . . Installation of ~ n c ~ n e r a t o r .............................................................................. 2 Storage instruction for incinerator lnstruction for installation Working principle Description of pro Main & Technical data for incinerator General instructi Trouble shooting chart INSTRUCTION FOR OPERATION AND MAINTENANCE OF PARTS : lnstruction for repair of refractory lining
LIST OF PARTS : Components incinerator 75 Additional components in 76 77 Primary & secondary burner W . 0 dosing pump... ......... ...... ... ... ... ... ... ........................ ......... ... ......... ,.. ... ,.. ...... .... 78 Sludge burner ...................................................................................................... 81 ADDITIONAL COMPONENTS : Mill pump .... .......... ... ...... ... ...... ... ...... . . . . . ........ . .... ... . . . ... .... . . . . . ... . . . ...... . . . ......... 82
... ....
Update : V4-20060905
BHMMCO
Page
602-1 5 GAJWA DONG SEO GV, INCHEON C I n . KOREA Tel 032 583 0671 Fax 032 583 0674 URL hHp llwvnv hrnrnco co kr
It must be possible to stop the operation of the incinerator from a place outside the room in which it is placed.ie remote stop Stationary placed fire-fighting equipment must be available for the room in which the incinerator is placed.
fixed
II
: OC to +50C, temp. drop max. 10Clh : 0 7% relative : Below IOmlsec : Below l g , acceleration in all directions
El-panel must be stored in airtight packing Before packing the el-panel must equipped with some bags "Silica gel" inside in order to absorb possible humidity. After elapse of storage period, all bolted gaskets must be tightened up The incinerator must only handle by fork, truck of by the lifiing beam, and must not be exposed to mechanical damages. Storage period :According to agreement. The surface must not be heated to above 50-C by solar radiation or other sources The incinerator must not to be exposed prolonged by sea water spray or rain must not hosed down or similarly expose. After 12 month storage the lining has to heated-up and dried-up acc. to incinerators instructions
QHMMCO
Page
For capacity, dimensions and connections we refer to : - Technical data, incinerator - Technical data, components - Pipe diagram -Arrangement for control panel and diagrams. 2.0 INCINERATOR The incinerator should be installed and placed according to the rules of the classification societies and to the national shipping boards. In front of the feeding door for the sluice a space of min. 1.5m must be foreseen for feeding the refuse bags and inspection of the primary burner, thermocouple, valves, and the removal of ashes. The incinerator should be placed in the ship where the vibrations are as few as possible and especially with regard to the transportation of solid waste and for the lay-out of the funnel. We recommend floor plates around the incinerator rather than grids due to the risk of spillage of refuse and ashes.
3.0 DIESEL OIL SUPPLY - DIESEL OIL TANK The supply and return pipe for diesel oil to and from the incinerator, see the dimension drawing. Pressure and suction conditions, see technical data for components. The diesel oil supply pipes should be provided with strainers to avoid any blocking of the pipes. The pump on the primary burner is also provided with strainers built in the pumps. The oil pump of the primary burner is a gear wheel pump which constantly circulates the oil in the circulation pipe. The max. suction head for the diesel oil pump is 3 meters.
4.0 WASTE OIL T A N K A N D CIRCULATION PIPE For supply and return pipe for waste oil between the incinerator and the sludge tank, See pipe diagram (Final drawing)
4.1 WASTE OIL TANK The waste oil tank for waste oil has to be provided with a mill (PU-5) for agitation and comminution of the contents of the tank. The tank must be designed with a view to securing an effective homogenization; irregular shapes and webs should be avoided. The waste oil tank is to be provided with : a. Heater and temperature controller b. Level switch for "low level" for stopping of incinerator when the tank is empty. Level switch for "High level" and "Low level" as alarm function on the main panel of the ship should also be installed. c. Mill for comminution and agitation of the waste oil contents. d. Thermostat for "Alarm high waste oil temperature"
@HMMCo
Page 3
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4.2 MILL PUMP The suction branch of the mill should be placed as close to the waste oil tank as possible. If the mill is placed lower than the waste oil level, there should be a valve on the suction side. The return pipe of the mill should be made as short as possible, i.e. the length must not exceed the diagonal of a 2 to 3 m tank.
5.1 SLUICE
The built-on non-flareback sluice for continuous feeding of solid waste is operated automatically by two pneumatic cylinders from a pushbutton panel (CP-3).
~HMMCO
Page 4
Fixed Fire Detection Fire Alarm System: If the incinerator room is to be periodically unattended, a fixed fire detection and fire alarm system is to be provided for the incinerator room. This system has to comply with regulation 14 of SOLAS 74, chapter 11-2, amended. as Protection against Low Voltage: It is the responsibility of the customer to ensure that no abnormal operation of the incinerator occurs due to low voltage. In general, a ship's generator system is secured against low voltage. However, if this is not the case, the customer must design their electrical system so that the incinerator will not shut down at periods of low voltage. Black out: The power supply to the incinerator must be connected as quickly as possible after black out. The cooling program of the incinerator will then automatically be activated. Emergency Shut-Off Valve The pipe system for supply and return of diesel oil and oil sludge to incinerator and tanks has to be provided with emergency shut-off valve operated outside the room, in accordance with the rules of the classification societies.
@HMMCO
Page 5
~HMMCO
INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd. 602-15, GAJWA D N SEO GU, INCHEON CITY. KOREA OG
Tel : 032 583 0671 Fax : 032 583 0674 URL : htto:ttw.hrnrnco.co.kr
Page
sludge in ventilation
d/o in
steam in/out
COMPONENTS 1 . Charging Door 2. Combustion Chamber 3. Afterburning Chamber 4. Secondary After burning Chamber 5. Oil Burner With Built-in pump 6. Ash Cleanmg Door 7. Air Blower 8. Induced Draught Air 9. Damper 10. Sludge Burner 11. Double Air-cooling Wall 12. Combustion Air Inlets 13. Oil Sludge Sewlce Tank 14. Mill Pump 15. Compressed Alr 16.Waste 011 Dosing Pump
CONNECTIONS 1 a. Sludge 01 lnlet b. steam lnlet c. Steam Outlet d. Sludge Oil Ventilation Outlet e. Diesel Oil lnlet f. Diesel Oil Ventilation Outlet Q . Compressed Air lnlet h. Electrical Power Supply i. Flue Gas Outlet
OHMMCO
Page 7
602-15, GAJWADONG. SEO GU. INCHEON CITY, KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwhrnmco.co.k~
@HMMCO
Page 8
watse oil burner = sludge burner primary burner = pilot burner in the primary chamber sec.burner = pilot burner in the sec chamber
POS.2 STOP OF COMBUSTION Stop of combustion stops the supply of diesel oil to primary burner. Primary blower and primary burner blower are working on cooling programmed. POS. 3 - STOP OF INCINERATOR The cooling programmed stops when the temperature in the incinerator drops below 100 'C. When the incinerator has stopped, switch off the main switch on the control panel. POS. 4 - START OF PREHEATING After start of the incinerator and after 30 sec. Pre-purging time the secondary burner (ST-2) in the secondary combustion chamber will start. POS. 5 - START OF COMBUSTION When the temperature in the secondary combustion chamber has reached 700C the primary bumer in the primary combustion chamber starts. The secondary burner continues to burn. The primary and secondary burners are equipped with a flame control which is activated during the first 10 seconds after start and also after restart.
Activation of the sluice by pushing the button on the sluice panel will unlock the inside door and feed in the waste.
POS. 6 - FLAME CONTROL The flame control is activated during the first 10 seconds after start-up. After this period the bumer is ignited or turned off according to the temperature in the chamber. STOP OF COMBUSTION IN PRIMARY COMBUSTION CHAMBER When the temperature in the secondary combustion chamber reaches 750'C the ignition of the of the secondary burner will stop and the solenoid valve on the diesel oil pipe is closed. All the blower are operating. RE-START HEATING IN SECONDARY COMBUSTION CHAMBER When the temperature drops below 6709: the secondary burner in the secondary combustion chamber restarts. RE-START HEATING IN PRIMARY COMBUSTION CHAMBER When the temperature drops below 850C the primary burner in the primary combustion chamber restarts.
QHMMCO
Page 9
POS. 3
- STOP OF INCINERATOR
The cooling program stops when the temperature in the incinerator drops below 100C. When the incinerator has stopped, switch off the main switch on the control panel.
~HMMCO
Page 10
I MAXI NGSOllOOllSOSL WS I %(
~ H M M C O
Page 11
I MAXl NGSOllOOllSOSL WS I
PROCESS DIAGRAM INCINERATOR TYPE : MAXl NGISO SL WS
1 !Burning SwRch on SOLID WASTE : Elapsed $me 0 -. .
3~
Cooling
--
>TI
IWHY
,
. . . :
Pre-purgingtirne'3Osec (5xalr changes) Secondary burner blower ST-2 Preheat to 65OC11202'F Primary burner blower (ST-1) (ST-2)
. .
: . : .
m?
1
. . . .
: :
m.. . . .
(ST-I) (ST-2)
Activation of the slulee will unlock the inslde door and feed ,!he waste himary burner operating Secondary burner operating
@HMMCO
Page 12
I MAXI NGSOllOOllSOSL WS I
PROCESS DIAQRAM INCINERATOR TYPE : MAXI NGISOSL WS
1 Burning Switch on SLUDGE : 0 Close the door and start Processt i e
!
&-----
. !
f,
j
'
Primary blower
ORI)
I
. . .
. . .
S T 2 Preheat to 650X11202'F Primary burner blower (ST-I) a .5 . : . :
. . ..
:
:, .
L,
.
;'
(B))
i .
. . . . :
!:
;
. .
<ST-1) (ST-2)
. . . . : .. . . .
;- . .
. . . . .
(B)
(850 950'C) (1 562 1742'F)
. .
.
Operating time lor ST-, (abut) (255ec) Operating temperature for ST-2 PID Control operating temperature for B (670 - 750T) (1421 - 1382'F)
( 950.43) (1742F)
; I . .
.
m
~. ~.
..
!I
I
~HMMCO
Page
13
( MAXl NGSOllOOllSOSLWS (
PROCESS DIAGRAM INCINERATOR TYPE : MAXl NGl50SL WS
'Safety function enahled changes to cooling and alarm
1 'Burning 2
3 Cooling.;
. .
Elapsed time
jo
>n
i1
:!
,
I
Flame failure
1 Motor overload
1 .
@HMMCo
Page
14
I MAXI NGSOllOOllSOSL WS I
MAIN DATA 8 TECHNICAL DATA FOR HYUNDAI-ATLAS INCINERATOR TYPE MAlX NG50 SL WS
Capacity based on IMO specification Calorific capacity Solid waste Waste oil : 372 kW (320,000 kcaUh) : 80 kglh : 38 kglh
38 -
: Approx. 17 llh : max. 0,18 m3/h : max. 32 m31h : 7-10 bar : Marine diesel oil Max. 14 cSt at 40 "C : 8 mm.
The consumption of diesel oil depends on the heat value of the solid waste. Stack diameter to be calculated according to maximum counter pressure.
OHMMCO
Page 15
602-15, G A M A DONG, SEO GU, INCHEON C l N , KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:l/wwwhmmco.co.kr
MAIN DATA 8 TECHNICAL DATA FOR HYUNDAI-ATLAS INCINERATOR TYPE MAlX NGIOO SL WS
Capacity based on IMO specification Calorific capacity Solid waste Waste oil
:Approx. 17 1h 1
: max. 0,18 mYh : max. 32 m3/h : 7-10 bar : Marine diesel oil Max. 14 cSt at 40 "C : 8 mm.
The consumption of diesel oil depends on the heat value of the solid waste. Stack diameter to be calculated according to maximum counter pressure.
@HMMCO
Page 16
MAIN DATA & TECHNICAL DATA FOR HYUNDAI-ATLAS INCINERATOR TYPE MAlX NG150 SL WS
Capacity based on IMO specification Calorific capacity Solid waste Waste oil : 814 kW (700,000 kcalh) : I 0 0 kg/h : 82 kg/h
The consumption of diesel oil depends on the heat value of the solid waste. Stack diameter to be calculated according to maximum counter pressure.
Page 17
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1 MAXl NG5011001150SLWS I
HYUNDAI-ATLAS INCINERATOR TYPE MAXl NG50 SL WS TECHNICAL DATA COMPONENTS
Is a high pressure centrifugal fan of the welded design with direct drive. Type air blower Capacity Static pressure Number of revolutions Motor
: HTF #3
: 4,300 m'lh : 5,885 Pa (600 mm WG) : 3,530 RPM : 11.OKwx2P
@HMMCO
Page
18
I MAXl NGSOllOOllSOSL WS I
HYUNDAI-ATLAS INCINERATOR TYPE MAXl NGIOO SL WS TECHNICAL DATA COMPONENTS
: KTF-#3 112
: 5,200 m3/h : 5,885 Pa (600 mm WG) : 3,520 RPM : 18.5Kwx2P
@HMMCO
Page 19
: M F - # 3 112
: 7,200 m3/h : 6,375 Pa (650 mmAq) : 3,525 RPM : 25.3 Kw x 2P
CONTROL PANELCP-1
The contiol panel is made with a splash-proof cabinet, built-in control lamps, motor starters, and back-up fuses.
@HMMCO
Page 20
I MAXl NGSOllOOllSOSL WS 1
HYUNDAI-ATLAS INCINERATOR N P E MAXl NG50/100/150 SL WS TECHNICAL DATA - COMPONENTS PRIMARY BURNER
Is a fully automatic high pressure oil burner. Type burner Type oil pump Fuel oil Capacity Motor
: DH 160 E2 : BFP 21 L5
: Marine diesel oil : Ii'Vh : 0.13kW
SECONDARY BURNER
Is a fully automatic high pressure oil burner.
Type burner Type oil pump Fuel oil Capacity Motor
: DH I60 E2
: BFP 21 L5 : Marine diesel oil : I 7 1/h : 0.13 kW
@HMMCO
Page 21
@HMMCO
Page 22
- Combustion air failure shut down delay - Period of time between 'supply atomizing air and sludge -Stop diesel oil supply ST-I when burning sludge
SET POINT TEMPERATURE REGULATOR
- Low negative pressure failure shut down delay - Pre purge incinerator start
Max. 9509: Min. Max. 9509: Max. 7509: Min. Max. 350% Min. Max. 1009:
COMPRESSED AIR PRESSURE COMBUSTION AIR PRESSURE NEGATIVE PRESSURE PRIMARY COMBUSTION CHAMBER DIESEL OIL PRESSURE
3.0
- 6.0 bar
- ST-1 1 ST-2
-B
AIR REGULATOR
- PS-3
STOP OF INCINERATOR
3 - 6 bar
When stopping the incinerator, please remember to : 1. Activate the switch for 'incinerator-stop' on the control panel and the incinerators will automatically to cooling program. 2. When the primary combustion chamber temperature gets below 100C the cooling program will automatically stop. 3. When the incinerator has stopped, switch off the main switch on the control panel. 4. NEVER STOP THE INCINERATOR ON THE MAIN SWITCH DURING OPERATION, AS THIS WILL CAUSE MELT DOWN OF TOP MOUNTED BURNERS.
@HMMCO
INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd. 602-15. GAJWA DONG. SEO GU. INCHEON CI Y, KOREA T
Tel : 032 583 0671 Fax : 032 583 0674 URL : htip:llwwwhmmco.co.kr
Page 23
When the 'delay primary burner' is switched to 'AUT(Aut0matic)' position, the primary burner operates for 25 seconds to ignite the sludge burner automatically. When the 'delay primary burner' is switched to manual 'MAN(Manua1)' position, the primary burner operates all the time together with the sludge burner. C. Adding of solid waste Before adding a new charge of solid waste, control whether the incinerator is ready to receive more waste or not, by looking through the sight glass.
D. Stop of lncinerator 1. Activate the switch 'incinerator stop' 2. When the temperature in the incinerator drops to below 10O0C,the incinerator stops automatically. 3. When the incinerator has stopped, switch off the main switch on control panel after the blower has been off for 30 minutes. INSTRUCTION BOOK FOR INCINERATOR @HMMCO Hyundai Marine Machinery Co., Ltd. Page 24
602-15. GAJWA DONG, SEO GU. INCHEON CITY, KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hnp:llwwwhmrnco.co.kr
@8
I MAXl NGSOllOOllSOSLWS I
250 350
DO NOT put explosive materials, closed containers or aerosols into the combustion chamber
@HMMCO
Page 25
1 MAXl NG50/1001150SL WS I
WARNING
THIS INCINERATOR IS AUTOMATICALLY OPERATED
Do not activate the main power for the control panel before the cooling of the incinerator is finished and the incinerator has stopped.
WARNING I
Failure to observe the below instructions can result in substantial damages to burners and thermocouples. Max, load per charge of solid waste -class II : TY pe With sluice MAXI NG25 40 Kgh MAXI NG50 80 Kgh 100 Kglh MAXI NGIOO MAXI NG150 100 Kglh Max. load per charge of oil-containing materials, i.e. filter cartridges, oily cotton waste, scrapings from centrifuges, etc.: MAXI NG25 3 liter MAXI NG50 5 liter 5 liter MAXI NG150 5 liter MAXI NGIOO Max. load per charge of high-calorific materials with explosion-like combustion, ie plastics, fishing net, etc. : MAXI NG25 3 Kg MAXI NG50 5 Kg 5 Kg MAXI NG150 5 Kg MAXI NGIOO Do not burn explosive materials such as closed containers or aerosols. Remove ashes when needed and make sure that the air holes for the combustion air are always unblocked. Do not feed the incinerator without min. 10 mrn vacuum in the combustion chamber, check U-tube (UM). Too much draught can disturb a constant flame and prolong the heating-up time. Adjust damper in exhaust gas uptake and readjust after reaching working conditions. Power loss during operation might cause overheating and consequently damage the incinerator.
(Guarantee claims ( All components mounted on the incinerator, including burner and flame tubes, are designed exclusively for the operating temperature and max. loaded quantities of energy stated in this instruction book. INSTRUCTION BOOK FOR INCINERATOR @HMMCO Hyundai Marine Machinery Co., Ltd. Page 26
602-15. GAJWA DONG SEO GU, INCHEON CITY, KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : http:l/wwwhmmco.co.kr
IMO defines Solid Waste Class II as follows expressed in percentage: 50% Food waste 50% Rubbish, containing approx. 30% paper, 40% cardboard, 10% rags, 20% plastic This mixture will have up to 50% moisture and 7 % incombustible solids. Refuse consisting of an approx. even mixture of rubbish and garbage by weight. This type of waste is common to passenger ships occupancy and has a calorific value of approx. 2,400 kcaUkg. (10,000 kJkg) as fired.
~ H M M C O
INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd. 602-15, GAJWADONG. SEO G , INCHEON CITY. KOREA U
Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww.hmrnco.co.kr
Page 27
1 atm= 1.01325 bar i.e. 1 bar is already less then atmospheric pr. but for the ease of calculation 1 bar is considered as atmospheric pressure. 1 bar=750.062 mmHG=10^5 Pascal or 100 KPa 1 bar= 10197.1621298 mmWG 1 atm=760 mmHG
ADJUSTMENT OF BURNER
If the temperature in the secondary combustion chamber does not reach 700 O within 50 minutes, C a thing which can occur when the vessel is placed in cold areas, the oil pressure to the burner must either be raised or alternatively a nozzle with a larger capacity must be installed.
@HMMCO
Page 28
TROUBLE
1. Flame failure (Red
POSSIBLE CAUSE A. No diesel oil to the Primary burner B. The oil filter in diesel oil pump or pipe line is blocked C. The flame detector is Shouted up D. Wrong adjustment of Ignition electrodes E. Oil nozzle blocked up
CORRECTIVE ACTION SUGGESTED A. Check the level in diesel oil tank B. Clean the filter C. Clean the flame Detector glass carefully D. Adjust the electrodes E. Clean the filter in The oil nozzle or change the nozzle
A. Replace the thermocouple and check the cable connection B. Re-adjust the oil pump Pressure
C. Re-set when the temperature Is below the minimum temp. set point D. Adjust the sludge Admission on PU-3 and MO-2 A. Re-adjust the pressure switch (PS-1) To 18 mbar with a Screw driver on adjustment screw
B. Remove the blocking
~ H M M C O
Page 29
rROUBLE I.Overload of motor (Red alarm lamp) Incinerator running on cooling program
POSSIBLE CAUSE A. The motor thermal Overload protector is Switch off B. The automatic fuse is Switched off C. Faults in the control Panel
CORRECTIVE ACTION SUGGESTED A. Search the reason for the switch off. Reset the automatic Fuse B. Search the reason for the switch off. Reset the automatic fuse
5. Alarm at inside
door not closed. (Red alarm lamp) incinerator running on cooling program
j.
Low negative pressurt A. No vacuum Adjustment failure combustion chamber (Red alarm lamp) B. Burning of solid waste Wkh abnormal heat Value C. Combustion of too much sludge (energywise, KcaVh)
A. If no vacuum is obtained, adjust the damper in the flue gas mixing chamber, or see the instruction for adjustment of damper
C. Adjust the admission of sludge oil at the sludge pump and the motor PU-3 and MO-2
A. The thermocouple TC-2 has been Interrupted. B. Burning of solid waste With abnormal heat Value. C. Combustion of too Much sludge (Energy wise , Kcallh)
A. Replace the thermocouple and check the cable connection. B. Reset when the temperature is below the minimum temp. set point C. Adjust the admission of sludge at the sludge dosing pump and the motor PU-3 and MO-2
Page 30
QHMMCO
INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd. 602-15, GAJWA D N ,SEO GU, INCHEON CIPI, KOREA OG
Tel : 032 583 0671 Fax : 032 583 0674 URL : http:llwww.hmrnco.co.kr
Page 31
LINE OF PROCEDURE
Repair type 1 The damaged area is to be cleaned for loose particles and then coated with an air setting mortar or a special, fine grain coating with approximately 42% A1203 and a low iron content temperature limit of approximately 1500 "C. Repair type 2 The damaged area is to be cleaned for loose particles. A chemically setting plastic mouldable with approximately 45% A1203, a temperature limit of approximately 1500C, and a grain size 0 - 5 mm can be used. The mouldable is to be formed to balls of approximately 50 mm diameter and rammed into position in the holes. This should be continued until the damage is repaired. In order to obtain a good result the repair spot should have a finish coating. The incinerator has to air dry for 2 -4 hours before it is operated again. Repair type 3 Please contact HMMCO for information or contact a company speciallsed in refractory linings. Broken ceramics are to be replaced by new ones using air setting mortar and castable refractory.
QHMMCO
Page 32
CAUTION
1.Be~sure.lo operate the ~0nlr0ller installed on a panel lo prevent dedrlc shock 2. p , me r t c h i i wiring as far as porslble away from power and grbund w
orclrjL
5. The power &nsump(lonS are 100-240VAC. 50160Hz. 10VAma.x a M operate wlthoul power swllching in advance. 6. No work in wet han&( i caused eledlic shock ) I 7 . R~~~r:Lha~e7ey:of:g~ndlno:connec~mWIbo.we~r, . . , . . , ; ... keep away:for'gw@lng lo q~as pipe. waier9pti. Ii~merung el& rod 8: No~apelicdislurbatices are-?used,
L. .
,,. .
1
..;..
...
durlng EVENT ocwrs
between peramelers or reg~stering parameler seuinas I . . ' II pressing SETlENT Key NOVA al leas1 3 sec swilchGs between an operaling Used when display and an operaling I parameter selling display-
,.
@HMMCO
Page 33
'mte1:RET. RS. HBA. ALM4 to be ourchased seoaratelv 'note2:lI can't use at ST340.360.380 'not03 : It can't install with AOUT
Specification
)Sampling Time : 250ms PVSP Dala Dlspaly : each 4 dgits 0 Running Mode : AUTO I MAN lndiition Acuracy : f8.2% of FS 0 Control Loops and Mode :iSlg!e:Loop ConW Nwnber of Setpdnt(SP) : i*(i ZonePIP) Retransrnlsslon Oulput : 4 20rnADG( PV. SP, MV ) or L M p p w e r supply Communication Protoaols : PC-Link,MODQl&(ASCIl, RTU), SYNC Master. Slave P w e r Supply and Consumption : 100 246VAC. 50 60Hz I Max 6W belw PV InDut : Unlvewl I n ~ u l fPoint) l HBA Type of Input T1C:K J,E,T.R,B,S.L,N.U. W,Plalinel II RTD : PtlW, JPtiW DCV : -ID 2OmV. 0 IOmV, 00,4 2.0VCC, 1 SVDC. 0 1OVDC 500Q) (4 20mA. 0 20mA, Wll'h~.external250P.
--
--
0
(Alarm)
output 0 Control OutDul : 1 Point 0 Time-proportional PID : Reby. SSR(V-Pulse) Continuous PID i SCR(4 20mAaC) A l a n Capacity : STD 2 Points. Max 4 Points 'note4 Alarm Type : 21 types(High/Low Temp Limit. Deviation Limit etc) 'note5
)
-
Safety. EN61010-1. UL61010C-1, CANICSA.C22 2 No 10101-92, Category II 0 EMC EMI(Emtsslon) - EN61326, ClassA EMS(lmmun~ty) EN61326
WHMMGU
Page 34
rViPUy(ru
MpIfinm.
ACwnw
Obarbl b b p . lUbdi ~ ' n
E~li4mh m~mc &.Z% el m(Imlwbre G~a-1 AiWNmvll. 1 . ~ z&;.FI~~ 0 U~ilvrdll~utl PIMI ~ , i ,. ~ . 9LH.U; W. ~ldkrlll ~1 h ; M l O , d 00 m I P amV. 0 WOnlV, OV4-Z4VDC.
Vb. Rm
WHMMLU
Page 35
NO.
Front panell
Description
Press button "SET/ENTn for 5 Seconds. This is the start of setting for S-type thermo couple. Procedure of setting method for PJD coritrol (up & Down slop)
TEP 1
I DIl
TEP 2
E X iJ
I D\I
I
I
Press down
I
-Please
see the n e x t poge
HMMCO
Page
(5A2)
NO.
Front P a n e l
Adjusting Key
ress button "SET/ENTn )r 0.5 Sec..
E l
Down
Set-up
Set-up
SP value (10)
Press button "SET/ENTn for 5 Seconds., This is the stop of setting for PID control
-Please
WHMMO
Page 37
NO..
'ront Panel Adjusting Key
Press button "SET/ENT" to change setting volue
Description
Press buttop "SET/ENT" for 5 Seconds. This is the stort of setting for S-type thermo couple. Procedure of setting method for temp. setting.
TEP 3
Please set-up
for TC-S
C d
QHMMCO
Page 38
OPERATION FLOW FOR PRIMARY COMBUSTION CHAMBER (5A2) NO. Front Panel Adjusting K e y
Press button "ST/ENT for 0.5 Sec..
Description
--
TEP E
Setting the SP value (1 050)
figure place
1
UP
Down
SP value (1050)
WHMMCO
INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd. 602-15. GAJWA DONG, SEO GU, INCHEON CIM, KOREA
Page 39
Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llmvw.hrnrnco.co.kr
NO. 'EP 5
OPERATION FLOW FOR PRIMARY COMBUSTION CHAMBER (5A2) . r o d Panel Adjusting Key
jetfina the SP
Description
High temp. w t t i n g . (Res-et) Setting : 5 0 C
Set-up
SP value (50)
TEP
c
Setting the SP value (145)
Figure place
Procedure of setting method for cooling down blower RESTART temp. (5K7-Relay 3) Cooling down blower RESTART temp. Setting : 145'C
] Up
Down
Set-up
SP value (145)
1
UP
Do,"
Set-up
SP volue (45)
@HMMCO
Page 40
Front P a n e l
Adjusting K e y
Press button "SET/ENTW for 0.5 Sec..
Descri~tion
;TEP I
Press button "S.ET/ENT" to stop setting.
Procedure. of setting method for solid waste burning quto operation (5K9-Reloy 4) Auto operating temp. setting ( ~ i g h ) Setting : 950C
'm
I ]up h
Down
SP
(950)
IAI
UP
Down
-Please
see t h e n e x t page
@HMMCO
Page 41
Tel : 032 583 0671 Fax : 032 583 0674 URL : hllp:/lwww.hmmco.co.kr
SPARE
,a
AUTO OPERATION SOLID WGTE BURNlNG HIGH TEMP.. COMBUSTION CHAMBER (1050%) POWER SOURCE (AC 100V-240V, 50/60HZ.
AI THERMO ELEMENT
PID CONTRQL FOP TEMP. COMBUSTION CHAMBEB (9.5V.C) DOOR BLOCKING & COOLING DOWN(^ ~ S C - 10 b C ) (PRIMARY BLOWER STOP) COMMON
1OVA)
@HMMCO
Page 42
NO.
Front Pane
Adjusting Key
Press button
Description
Press button "SET/ENTm f o r . 5 Seconds. This is the start of setting for S-type thermo couple. Procedure of setting method for temp, setting.
STEP 1
;TEP 2
Press down arrow key (One time)
@HMMCO
Page 43
NO. TEP 2
.rant Panel
Adjusting Key
I
Description
TEP 2
yes=button " S ~ / E N T " Procedure of setting or 0.5 Sec.. method for auto o ~ e r o t i n atemp.
I IUP A
'ress button "ST/ENT" or 0 5 Sec..
I
Set-up SP volue (750) Auto operating temp. setting. (Low) Setting : 80C (670 750C) Set-up SP value (80)
b
n g m PIOSB
u
hwn
Press button "SET/ENTW procedure of setting for 0.5 Sec.. method for hiah temp.
@HMMCO
Page
NO.
Front Panel
Adjusting Key
Setting the SP value (1050)
Descri,ption
High temp. setting. Setting : 1 0 5 0 ~ ~
Set-up
SP value (1050)
Settina the SP
UP
Figurn place
'50b
OO*.
Set-up
SP vaiue (50)
- -
Procedure of setting method for coolina down blower RESTART temp. (6K7-Relay 3) Cooling down blower RESTART temp. Setting : 145OC
Set-up
SP value (145)
~ H M M C O
INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd. 602-15, GAJWA DONG, SEO GU, INCHEON C Y KOREA I , T
Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww.hmmco.co.kr
Page
OPERATION FLOW FOR SECONDARY COMBUSTION CHAMBER (6A2) NO. Fron't Panel Adjusting Key
Setting the SP value! (45)
Description
:ooling down blower STOP C jetting : 45 O
TEP 5
up
Fiaum ~ I a c o
Set-up
SP value (45)
TEP E
Press button '$ET/ENTn to stop setting. Procedure of setting method for solid waste burning auto operation (6K9-Relay 4) Signal t o prirnary burner start Setting : 650C
Set-up
SP value (650)
1
Up
Down
Set-up
SP value (100)
~HMMCO
Page 46
OPERATION FLOW FOR SECONDARY COMBUSTION CHAMBER (6A2) NO. Front Panel Adjusting Key
Press button "SEr/ENTU for 0.5 Sec..
Description
I Press button
"SET/ENT" to stap setting.
WIRING
PID CONTROL FOR TEMP. COMBUSTION CHAMBER (670'C-750'C) Al THERMO ELEMENT (5-TYPE) SPARE DOOR BLOCKING & COOLING DOWN(14SC-100'C (PRIMARY BLOWER STOP START SIGNAL TO PRIMARY BURNER
C g
HIGH TEMP. COMBUSTION CHAMBER (1050'C) POWER SOURCE (AC 100V-240V. 50/60HZ. 1OVA)
-Please
@HMMCO
Page 47
Specification
.".-,
Ol " b , .
a , r m rim, ,,
~HMMCO
Page 48
R First flow
chart
@HMMCO
Page 49
w t LM LYIW~u M YMW I
'
0 Option oi alarm
output
.1hue b iesYtar InUIYaI UmO b e t w m ON am OFF In DIIIOFF mnUd, M lotern1 uma u too s o r t . tho nunundcnartnlna) can Da oavrrsd by nolrr. Y I I C ~ I ume ssn DO in HIS emluon ol nrrt no- sow. la s I 0.1 to IWOI saturn .ms maam man n l u c of P mlm m n r s m w mart & V . HIS w not 1nd1mo m a n value a P mwa, IS Mt v .mlr ONloFF m l r o l can be ~PDIIM m mc w r p m m ( w l n a -or-) I b mnllollad mc ma ran mur 4 hewn! ONIOFF acuan. D lh r .Even 11 ONIOFF mlrol IS S b Q k alalur, me hvlllns can W -red by relunr valw m H S or ssoaclb or w naawr a mpmao snaractmlruc of 1 me awlvnank a M mnualad or I ~ S ~ I I Ip o w o n a urt mror. W PIoIILb eomlder . Y m l n l r 10 mlnlmllo ma nunllng whon darlwr ma M .
=I
war
11110m.
@HMMCO
Page 50
Ramp function
CwlIHeat function
wh m u to o g r m ~r n m a r mm -m a
me. ma t a m , - m
w a r n m r w m m/a
r u u mn n u r n p r a m oms)
-.
X-mOmle
a ma hmum M m mrn w
m .
to ilut-
w m
U~WI~IUI.
SV-2 function
OHMMCO
Page 51
602-15, GAJWA DONG. SEO GU. INCHEON CITY. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww.hmmco.co.kr
( MAXI NGSOlIOOllJOSL WS
Relay output
.PW 4 ADS m a 0, w PO rua can m ytatsd II ma vrnvla ~r WII b rsmw m. l r PD utm) ms me aqruno ma m e IS ~ P ~ I Un a maarnrr or . , m a , .** M .110116*. I. 1m a c,wcI,ODI. 1 .ZIMICDI~O. r m n must . S P P I U ~ p m m m o r y MI m w a it b
.m(m
."
d a m turn-..
m L
a r ~ m l
mr mas. u amma
D ~
a a u~u u* ~ can aa nm ~
mwu,.
.R Wn U
at u* mnmm.
o n r w t must not w a u. r r o a bv a m n m a me
rokn
B Manual resst
R D W U ~ -YO( ~ l u s arm bor-uu inmn ams 18 not u m a nn tallmr m e . n m n p wuu! w a r n ~ n r u w -I r m t mmn u u s d at P ~ O W ~m u d m e orrr. ~ . I . m m e t ulcm 4 wed at proparmnnl omma m d a a*. m l s . ~ . n u l ~ . ~ MCM D P O ~ U~n a w ol vlUn# rESr i t S .m.n PV mnd 61 U ram*. p r o p m . l D M d 1 WII. Wen W U M . SV. I E S W VYW mB WCT YI% n I M VV I I b r W Ulln SV. <ESl . 'urn WU wdm IOI "DIM.
mm
,I
a n prna 4
allm anolonum 0 -
m u * MM. m e
w r a m nlw
IS
is
d m wmnrdurn . can urea ma mu WPIIU~IO~. M a t u .mtr -t o p r a t a m un lnnar o.p.rm*l or ~ ~ I V Y I ~ WO~MI~~VIL I h m o r ~w r a m w r m U MI cnm#.d ern 1 me r&Uw M.d b
mn101.d n WWP. I? r e ~ m r r md .1 loo lbrne mI.llr(-r KOO). h M " a n b CD.npd . . , . (aw. uu the m a IU m m m a ) . -0 ml urn ( U I M 1 Wtwl In cru G i U n l DNlOfF DDnWol. .omrmns r m u urns i m m mr at ld u palu~ a v u a 01 - t l q M -low smut om m uu ot vvns a ~ n n wmur t m w e re4 mme 0.. wr uw h wr mrmr armr -use LM m w o IS mmlmrlns l v o ~ o n m a m .I l o m a 0% cdum all. .Fmt WT llrnp dm3 no1 maralas h u s a of valng mmnt wmuL X I
m amr
.I .
imr
ow
~ H M M C O
Page 52
D How
QHMMCO
Page
OHMMCO
Page 54
602-15. GAJWA DONG, SEO GU, INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hnp:llwwwhrnmco.co.kr
. .
a~dm~nmprmas~wU*m.-mrawhae z w
SR I a. YM . S R as m%. S m W n u appw W I0 3 M
do%
rat mmnng
Of
Analcgue Input
Tt SERIES
mCUYIe
m-I
H.S~ m~rn
L.IO YI:O
e4,:h.l
@HMMCO
Page 55
- LAL 2.25
Appllcstlon range
2 mntrol Outputs lor the re1e.u of lhs 2nd and. 1 nacsssaw. the 3rd o u l ~ u slsse lor the load contmlh t
- G=nnactlon
Iaclllly lor remote lockout-warning devlss. remote reo.1 and remote smewenw shutdown.
: Wllh U L l M e U L 2 . Phatonslsllve dsl.clor Wee ORB.. (normal ssnanlrlhl or W. 0 R B . S (hopho. %nsltNltv). P Wllh LALZ. .. only:
...
Application features
1. WIV) mspeSt to rI.ndo,dr: The deolpn and !he control proglammc of the burner control unm hw UL. are ,n comp.hnu, wlth a11prossnlly known
...
European stsndsrdr and regulsllons lor alomldnp 011 burners. The unlls can also be eppned In those countries whoa. sstefy regulallons bllw the Eumpmn normn.
- - - O ~ talter and toleraled atler-burn tlme. They end only on e c 1 0 1 llame slmulstlon test are relnslsled lmmedlateh the
sorn~letlon the pm-pume ttme ol the next burner start-ua ol -The cones1 hlnstlonlnp 01 !he name supawlslon clmult ir aY(OmatI0ally ohecksd dudng e m burner nml-up. e -The control sonlasts wed lor the relaare ol luel are te*tea dudng each post-purge tlms lo make sure no woldlng has
occured
- Mo~ntlng ~ s l l l and orlenlalon optlonel (proleaion stanp ~n dam IP40) - 24 wldng termlnals - 2 BYXlllaw termlnalsi dpwanlsally sapsraled. having the dos10natl0n~ 1 a 5 2 - . 3 - emhlngtarmlnals p m l w over In a tongue wllh I ~ for the 3 eanh Q 01 the bumsr - 3 n w l m lermlnsb, prewlred to larminsl 2 vhlsh is the muIRI ~ P Y I - bushings. 8 atlor the cable anlw by meansoofthe basaDlale 14 knockout6 cable the alder and 6 In the I I w r l
- 6 lhreadad knmkouts at the r l d u lor cable antn glands
Pgll and V." -I6 UNF.
2. WIU) m a w d 10 the wntm101me burner. The control unlts permil oparellon 01 the burner wlln or without post-purge. - Fan molorr wilh a power conrumpllon 01 up to 4A (slsdlng sunent mar. 20A) can be connected dlmct.
-Separate wnlrol outputs lor -Long pra-lgnlllon (trom smn comrnandb and &hon ore-lgnlllon- . SOPB~BIB control ouwuls lor .OPEN-. -CLOSE- and MINtmve1 a, ma a* damoar motnr ............... ...... -Checked alr damper operation to ensure lhal pre-purge Is eneclsd wllh nominal omb bust ion a r chrok.rl nnrh~nnr. r
-The deslgn ol connection rocket and plug-in sesllon make I1 i m ~ o s ~ l blo d u g In e control unlt whlch ir no1 mrmlned le lor the burner. - G a s burner conlrols have a ys!low Woe plate inscriplion. 011 burner con~rolt have a white inscn~lion.
@HMMCO
Page 57
16 IntewaL On cornplsllon 01 15 tsrrnlnel20 rocelves wollsoe and. O~~Y~IYI(KIUS~~. conwol OYIDYLS 9 to I1 as well as input 8 rva p8lvanlcal.y aeparatsd lmrn the control sectlon 01 the contmi unll so that the latter is potacted spnlnrl mYl)nev ~ i i a ~ e ram lhe load conlrol drcult. l The slert-up ~ s q ~ a n 01 lhe conlrol unit en08 Wdh the ce rebase 01 the load conlmllor -LR- at tsmlneI20. The sequence gW(tch ewitches kseI1 on aulmetlwllv, whlch takes place elther lmmsdlat~ly affer some M n a l l a d or .Idle steps-, 1.e. rlcps without chanplng the c m l a d poslllDn5
4
A
rn
v
Lockout due to a lault in the llame supewlalon clrcult Shutdown ol n s w p saquenu, bemuse the po*tlon sans1 lor the low-tlamo poslllon ha, not becn suPP led to temlnal 8 by the auxlllay awllch .MS. Temlnals 6. 7 end 15 r e m l n under vollspe untll the laull lo conecled.
Lockoy becsure no lisme algnsl has been ncelved o n completion at the safety tlrne.
1
Wlth mnlmlled s n u t d a r n lhe lusl valvos are c o l d Immeals lslr and. Olmultanso~siv.the sequence swllch starts egaln and programmes U . (posl ourpa vlln Ian G2 st larmmsl 7) m 16 hsl-pu Shonly the stan 01 the post-purge t h e !he vollsgs a lermlnal 10 i s remrtsted. so met the slc dampor travels lo the MIN oasst.on
Lakwt, because the llsme slgnal has been lost durlng burner operation or elr pressure fallure has ornured.
%I
Loc*OUt o n mmplelion or attar mmpleUDn of m n t r o l pmgnmme s e q m r m due l o extmneous llghl 1e.g. llsme not exllnpulshed. IeaWng fuel valves) or due I 0 a faUW name slgnsl (e.9. fault in Hame supewlslon clrcull or slmllarl a-b SlSrtYP sequencn b b' i d k SlepS- UP 1 the sell shul0 down 01tho seguence swltCh
113 Pemieslbhl attar-bum Uma. Durlng this time the llama cI~cYII 911 ncelve a llame algnal wllhoul m y 11 supe~iolon lnltiating burner lockoul.
hlbl- e
0-A End o l conlml pmgnmms (- stan posllion) When. on complct~on 16. me ~ f g u e n c z 01 rwdch has reset lhe conlrol contacts to the r slan ponllon. thereby s w l n l n s dsell on. the oeteclor and !tame r~mulatlon slenr agaln lest Vollage on terminal 4 (wilh LAL2...types: tennlnal 121 Is the rional lndlcatlns that lhe stsn ~oaition has been reached.
QHMMCO
Page 58
Connection examples
2-stage burner Load contml wllh an ONIOFFcontroller. During bummr4l periods. the air damper Is In 1. Cd 1 I posluon.
Technical data
Namlnal voltage Frequency conswnpllon Fuse lbulll-in1 Exiernal luse s p a n dlslurbence level Perm18slble l n p u cunent at terminal 1 Psrmlaslble loading of conlml lerminnls Requbed switching ca~aslty ~ ~ ( i w l l c h l devloes between ng tannlnalr 4 and 5 tmnlnals 4 and l 2 Iarmlnsle 4 and 14 220V -15%...240V +lo% types ULZ... on mw!est 10ov-IS%..IIOV+IO% Flame ruperrlslon ~ y m e conlml L A L L r wllh detector: MI". n q u ~ r s d detector ounenl wlth 2201240V possible deteclor cunenl +pale 01 the instrument Recommended lllumlnallon at a colwr tem~emlum 01 2858K ORB
...
ORB...S
-.
ORB...
war/\
D~IBC~O~ wlrlng
Welgh16 control unillbsseplale - ORBI ~ i l soomm cable h OR81 with plastic plug and 500 mm cable ORB3 ~ l l h oCable ~ l - RAR,..
- I" the care ofl e w t h a mulllcable - core separately laid cable - w i ~ hIOW capltsnce screened cable (screen
WII~
mu7: 30m
RARB: 1000m
24 CBI -7153 E
C5
QHMMCO
Page 60
lhs control units ere ol plug* deslpn. Housing and connecll~n socket are made Imm heat end knoact reslsllng black plattic material. The houalna conlelns:
-the overshed wnchronous motor 01 the Pmgremmlng mechanism wllh gear train and step acllon sequence switch -the sequeme awllch wllh 15 non-adjuslable cams tho lmkoul lndlcator at the head 01 the sequence switch -the main relay Omd relay) the I o c h u I relay wllh e l e c t M remote renet InclllW hadvlng the funcUons -mm.Iocko~I. - h e alectmnlc flame slgnel empllller with 1 s name relay 1 -the lmkoul reaet bullon wllh bum-ln I o c k D ~m r n l n g lamp and l -the unlt fuse wllh amre luse
The bask clrcult dlsgram 01 iha UL3.25 dlHers lmm that of h a s LALZ... In that the ~ollowlng elements and conespondin9 cunenl paths are deleted: Eontacl In. NTC-reslator. contact Xlla and conlast Xtlla. 1.e. wlth extraneous light durlng burner ofl perlodr and during the pre-puwe lime lockout does not occur but the bur-
@HMMCO
Page 61
Available types
Switching llmee In seconds In the sequence of the burner stan-up. valld for frequency 01 MI Hz; lor 60 Hz frequency swllchlng times era reduced by Po!&-Tlmeainbaldtqps (mundedup) arethe dlglleof u n l l l q ~ e relerenw. Unlv.appl. ULl.26
For IIsme supeNkl0n wllh photoreelsllve detenorr lype ORE. .. or salenlum cell dsteclors Npe RAR.... wllh the possibllllq 1 SYDBNIOIOII 0 the alr pressure and lhe posslblilty 01 semlautomatlc start-up
Fleshgenemlors ULZ.14
IAu.65
Same as LPIUL25 wllh the exception Ulal sxlraneaus light does not cause burner lockoul but pwenls sIad4p 01 burner
1 7 Slnrt~p lime lor fan motor 0 2 lnlewal lmm start-up to OPEN eommsnd lor sb damper Runnlng lime for alr damper to OPEN wsltion Wlh L A K... types only: lnlervai lrom startup l o beglnnlng ot elr pressure check Pre-purge lime wHh ah damber open Running Ume lor alr damDar l o MIN. poslllon Pra-lgnlllontlme I O N G - (transformer wnnscled lo termlnal 15) Re-lgnlllon lime SHORT- llransfoner wnnected 10 bnnlnel 161 Safely time 9 ) post-lgnltlon t h e Itrandormer connecled lo terminal 151 lntervel beween beginning 01 12 and releese of valve a1 lnrmlnef 19 interval bsween end 01 1 and release of 4 load ~onlroller lenninai 20 a1 Inlewd up 1 the sell-ohuldOWn d the 0 sequence rwilch (-iule step34 Post-Durge lime (with G21 Pelmi~sible aner-burn tlme Duration 01 start-up (wllhoul Iland IlZI l
.)
2 4 opilonal
2 s
5 opllonel 10 22.5
optional
2s 5
ODILII~I
n6
I11 10 1
6
10 opllonsl fmm stan command" 2
4
n
12 1 13" 1 3 12 13" 1 4 1 5 KO 1 6 113
10 8 4 32 10 10 30
7.5
7.5
35
15 15 47.5
la
n.sWn,.
lm. n o ! o..
omrn.
dudw bum.rrun: C I S
C7
-.w,"
.I.o....u,.
W~..I.I~~
@HMMCO
Page 62
nOmsl or hlgh response senalllvlly varlsnlr. The hlghm sensllivity ~ d a n t ere marked In .ad and with en -5. aner the We s reference. ..S-typos. Iha burnar must when "sing the hlgher ~ens1tlv.t~ be rtmnply lllumlnated to check the sarsrmous llghl t a t of tho burner cOn1,Ol. T mmply Wlh DIN4787. Pa* 1 SCCllOn O . 5.1b msp. d n n lSOlD.s3544.2. Emctlon 4 22a. the lest must be msda with an lllumlnallon strength 01 20.000 Lux a1 2856K on the sudece ot the burner.
Especially smell dlmenrloned pholo-re~lative detector wlth thermoplastic cable. A gulde gmovs In tho secvdng Inl~sed cem on the dal6-2lor clamp ensure nangs and a spring l ~ l l d e d not only a vibration p r o d mountlng ot the detector, but dso always ensure lhs correct slghtlng of the ~hoto-realsleneoo n the llame. Ass-das (see elso the dlmenalon dlsgramr): Securing flange, wlth cholca bihvean 21 or 36mm hole centres. ~ e t e c t o clamp, normal. r elector clamp for llsxlbls sondulL
- gram. refer to dlmenslon dlaorems. Requlrea accessmiss (clamp and flange). For orderlng relarences
All that is necea-ry for the mountlng of this deteclor on the burner i s a hole wlth a sfde groove (see dimenelonr dlagramsl. m e aesllng end aecudng ribs a1 h e plug hold the detector tlrmly in the hole; the gulde key guarantees Wrrecl allgnmenl 01 the phot0-res1911Ye element 10 the llame. Requlred ordering reterencer: rwe 01 detector (ORB1 with plug or ORBIS with @ugl. ~ 11 length 01 cable -L. en0 slnppsd length -M- In em, 8.0.: 0. bRmsl50.7 with olm. SLBnaard l c n ~ l h a according to
ORBIS with plaatlc plug a n alao b. auppllsd com@atewtlh ds-r omrim of l l 8 m m lenplh (Drswlng: 118 mm Instead a~ . of 31mml. .L-a~0mr270mm. 4- p m x 4 0 r n m TYDs
Housing 0 17mm. Dellrered wllhoul connecting cable. Terminel blocu easlly accesalble. Dsllvered somplels wllh mounling flange end detector clamp.
([IBHMMCO
Page 63
Fig. 1 PI S
R F
Pressure regulation Suction line GI14 ESP Return line GI14 ESP Cartridge fllter
Nozzle connectionsLeft: GI18 BSP Right: hand available to order Pressure gauge conn. In front GI18 BSP
@HMMCO
Page 64
Adjustment of electrodes and air quantity. SECONDARY BURNER (ST2) Adjustment of air quantity (more air: adjustment towards hlgher numbers). He burner is e a ~ i ~ with d air adiustment. for adiusting the air to the burner. Fac.. ~ e an dory setting is approx.20% open.' ' .-.- .-.-. -.
@HMMCO
Page 65
Tel : 032 583 0671 Fax: 032 583 0674 URL : http://w.hrnmco.co.kr
I MAXl NGSOllOOllSOSLWS I
W.0 DOSING PUMP PU-3 TYPE MAXl NG 50 S L WS INSTRUCTION FOR OPERATION AND MAINTENANCE Type pump Capacity Head Output speed Motor Motor speed
: HDRP012-12
:I 7 4 h : 2 Bar
LANTERN SUCTION CASING PRESSURE BRANCH COUPLING ROD ROTOR MECHANICAL SEAL CASING JOINT SEAL PLUGIN SHAFT STATOR
: Steel St 37-2
: 1.4408 : 1.4571
: 1.6582
: 1.4571
: 1.4571
: NBR Perbunan
: 1.4571
: VITON
@HMMCO
Page 66
MAXl NGS0/100/150SLWS
W.0 DOSING PUMP PU-3 TYPE MAXl NG 100 SL WS INSTRUCTION FOR OPERATION AND MAINTENANCE
Self-priming positive displacement pump with geared motor. TYPe Pump Capacity Head Output speed Motor Motor speed : HDRP 012-12L
: 174 1h 1
: 2 Bar : 92-475 rpm
: 0.45 KW
: 1690 rpm MATERIAL SPECIFICATION
LANTERN SUCTION CASING PRESSURE BRANCH COUPLING ROD ROTOR MECHANICAL SEAL CASING JOINT SEAL PLUG-IN SHAFT STATOR
: Steel St 37-2
: 1.4408
: 1.4571 : 1.6582
: 1.4571 : 1.4571 : NBR Perbunan : 1.4571
: VITON
@HMMCO
Page 67
Tel : 032 583 0671 Fax : 032 583 0674 URL : http:/h.hmmco.co.k~
( MAXl NG5011001150SL WS [
W.0 DOSING PUMP PU-3 TYPE MAXl NG 150 SL WS INSTRUCTION FOR OPERATION AND MAINTENANCE
Self-priming positive displacement pump with geared motor. Type pump Capacity Head Output speed Motor Motor speed : HDRP025-6L
LANTERN SUCTION CASING PRESSURE BRANCH COUPLING ROD ROTOR MECHANICAL SEAL CASING JOINT SEAL PLUG-IN SHAFT STATOR
: 1.4571
: VITON
@HMMCO
Page 68
bnr bor
bur
@HMMCO
Page 69
Lubrication
R1 GEAR UNITS
GEAR UNIT SIZE MOUNTING POSITION I LUBRICANT QUANTITY TYPE BRAND
RFSOH RMSOH R T W I (SRFOW) (SPRFO511) RF6311 - R M W I - R T W I (SRF1011) RFBOH - RMBOII - RTBWI (SRFZWI) RFIWH R M I W I -RT10011 (SRF3015011) RF1W 1 - RM12.511 RT12511 (SRF10011)
GEAR
UNIT SIZE
MOUNTING POSITION 1LUBRICANT QUANTITY B3-B5 0.30OKG 0.550KG 1.OOOKG 5.000KG 8.30OKG 13.000KG
VWS 0.40OKG 0.700KG 1.300KG 6.50OKG 10.80OKG 17.WOKG
TYPE
R F 4 m - RM4012 - RT4012 RFWZ - RM5012 RT5012 RF6312 - RMW2 - RT632 RF8012 - RMW2 - RT8012 RFl0012 - RM10012 - RT10012 RF12Y1- RM12511 -RT12Y1
V3-V6 0.353KG ' O.6WKG ALTINA 1.150KG GREASE 0 5.8WKG, 9.5WKG MELLANA 15.00OKG>OILS
IP
IP
RECOMMENDED TYPES OF GREASE: R2 GEAR UNITS OMALA OIL MOBILGEAR 630 SPARTAN EP 220 GRXP 220 BLASIA 220 SHELL MOW ESSO BP AGlP
Remark 1. Initial filling q'ty is provided by maker 2. Oil change interval : Every 12 months (Overall change)
~HMMCO
Page 70
Before switching on the pump, fill the suction-sided pumpcasing with fluid so that the first rotations will lubricate the conveying elements immediately. A small quantity of fluid is sufficient for lubrication; the subsequent operation of the pump is self-priming, even if an air column up to the liquid level remains. ElectriclHydraulic Connections The risk of exposure to electrical hazards must be ruled out. Always observe the safety regulations valid at the site of installation.
Checking Direction of Rotation The rotational direction of the pump determines the flow direction of the conveying medium. Prior to commissioning, the rotational direction of the pump must be checked for compliance wlth the data sheet specification and the rotational direction arrow on the type plate of the pump.
COUNTER-CLOCKWISE
CLOCK-WISE
QHMMCO
Page 71
Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llw,hmmco.co.kr
I MAXI NG5OllOOllSOSLWS I
WASTE OIL BURNER (B)
This type of sludge burner is specially designed to handle waste oil with soft particles up to max. 8 mm. diameter. In order to obtain proper combustion the below procedure should be observed strictly. Before start-up check the following:
1. The combustion air will be regulated by means of an air damper in order to obtain complete combustion. The combustion is controlled visually by means oaf a sight glass on the side of the incinerator. Note: During test of new incinerator's the damper is adjusted and should not be changed.
2. When starting-up the atomizing air regulates the pressure between 0,8- 2 bar.
SLUDGE OIL
INLET
(AIR/SLUDGE
DISTRIBUTOR)
@HMMCO
Page 72
SLUDGE NOZZLE
Pos. -Q'ty
1
Designation Flange for air tube Air tube Flange Socket Flange for sludge pipe Sludge pipe Plate for sludge pipe Joint bushing for sludge pipe Lock nut for joint bushing
1
1 1 1 1
1
2 3
4
5
6 7 8
1 1 1
@HMMCO
Page 73
I
waste oil burner (B)
Temperature setting in temp regulator to be checked, cleaned and inspected for wear and tear.
e; b
1 I
2000 h 500 h
(ST-1 )
II
I
Oil filter on diesel oil pump to be cleaned, Electrodes to be checked, see also Special instruction. Photo cell to be cleaned.
I2000 h
Exchanged in case of fracture. and possible obstruction. Electrical connections to be tightened up and cables to be checked.
1000 h
Regularly
be conilled.
LMill pump~ ~ (PU-5) V ~ ~ ~ O
I if necessary.
1- 2000h
Deposits to be removed
The bearings for all electrical motors are of the fully closed type without lubricating nipples. Change of bearings after a working shift of 10,000hours
BHMMCO
Page 74
602-15. GAJWA DONG, SEO GU, INCHEON CITY. KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL: htte:llwww.hmmco.co.kr
LIST OF PARTS
COMPONENTS INCINERATOR
C4
EF
r
IG IL IL1
Silencer for MV9 (114") Primary blower Them~ocouple funnel in Thermocouple Thermocouple -I Micro switch I Pressure switch Pressure switch Pressure switch Mixing chamber Gasket for BK Pneumatic cylinder (feeding door lock) Pneumatic cylinder (sluice) Pneumatic cylinder (sluice) Secondary combustion chamber Refractory lining repair set Primarv combustion chamber ~efraciory lining repair set Sluice door Refractory lining repair set Gasket for IG Feeding door Gasket for IL Ash door Gasket for IL1
HM96D4019 Contact HMMCO HM60M400lA HM60T4015 HM60T4015 1 1HM57S4001 HM60P4001 HM60P4007 HM60P4005
-~ . ~ ~ . . . . ~
@HMMCO
Page
75
@HMMCO
Page 76
Pas. I
PO& 2 Pas. 3
Pw. H
Pos. 12 Pos. 13 , Pca 14
Pm. 15'
P a 18
POD. 17
Pas. 18 P a . 19 Pas. 20
P a . 21
QHMMCO
Page 77
OHMMCO
Page 78
602-15. GAJWA DONG SEO GU. INCHEON CITY KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp:llwww.hrnmco.co.kr
&L
I MAXI NGSOllOOllSOSLWS I
g instruction belonging to
OHMMCO
Page 79
602-15, GAJWA DONG. SEO GU, INCHEON C I N , KOREA Tel : 032 583 0671 Fax : 032 583 0674 URL : hHp://w,hmmco.co.kr
@HMMCO
Page 80
I M A X I NGSOllOOllSOSL WS I
ADDITIONAL COMPONENTS
MlLL PUMP PU-5
The mill is a centrifugal pump with the impeller equipped with knives for comminuting the contents of the sludge tank, maximum particle size of comminution 6mm. BEFORE SETTING TO WORK Control direction of rotating ( indicate on the pump casing ) should be clockwise when looking at the el-motor. Clean tank, suction and discharge pipe for metals. If the pump is made with bayonet locking, control that the pump is properly locked in the bayonet locking. MAINTENANCE Check the mechanical seal for leakages, and change it if necessary. The pump will normally work without maintenance. As regards check-up of the universal cutter please note that the cutter blades are to be armour-plated. When they are worn out, the armour-plating must either be renewed repaired.
MATERIAL SPECIFICATION Pump cover : Impeller : Spiral casting : Cutter : Cast iron ( GC 200 ) Bronze castings ( BC 6 ) Cast iron ( GC 200 ) Bronze castings ( BC 6 )
Weight pump and motor : Approx. 60 Kg INSTRUCTION BOOK FOR INCINERATOR Hyundai Marine Machinery Co., Ltd. 602-15, GAJWA D N , SEO G , INCHEON CIW, KOREA OG U
Tel : 032 583 0671 Fax : 032 583 0674 URL: hUp:/lwwwhmmco.co.kr
@HMMCO
Page 81
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ITEM or POS. 101 102 103 lo4 105 lo6 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 COMPONENT PUMP CASING IMPELLER MOTOR MOTOR BRACKET UNIVERSAL CUTTER DOUBLE MECHANICAL SEAL CASING O-RING SUCTION COVER O-RING IMPELLER KEY IMPELLER BOLT STUD BOLT HEX. NUT SPRING WASHER HEX. BOLT LUBRICATION HEX. BOLT SEAL COVER OIL SEAL HEX. BOLT SPRING WASHER SEAL COVER O-RING OIL GAUGE MATERIAL GC 20 BC 6 GC 200 SS 400 SlClSlC VlTON VlTON SM 45C SS 400 SS 400 SS 400 SS 400 SS 400 TURBINE OIL SS 400 GS 200 VlTON 55400 SS400 VlTON AL
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Page 82
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