FOR REFERENCE ONLY

BASIC RATE ANALYSIS :
LABOUR COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK) - ARC WELDING :
SHOP FABRICATION
LABOUR CATEGORY
CS NIBR / MATERIALS OF CONSTN CS IBR
AS NIBR
MD RATE CREW
AMOUNT MD RATE CREW
AMOUNT MD RATE CREW
FITTER
150
1
150
150
1
150
150
1
WELDER
150
0.75
112.5
225
0.75
168.75
250
1
G/CUTTER
115
0.25
28.75
115
0.25
28.75
115
0.25
GRINDER
115
0.5
57.5
115
0.5
57.5
115
0.5
RIGGER
105
2
210
105
2
210
105
2
TACKER
110
0.5
55
110
0.5
55
110
0.5
HELPER
95
1
95
95
1
95
95
1.5
TOTAL
6
708.75
6
765
6.75
TOTAL COST ( NORMAL)
708.75
765
AVG. MANDAY COST ( NORMAL)
118.125
127.5
OVER TIME 2COST
Hrs OT
PER HEAD 0.5 59.0625
63.75
TOTAL OVERTIME COST
354.375
382.5
TOTAL COST INCL OT
1063.125
1147.5
ADD LABOUR BENEFITS 17 % 0.17 120.4875
130.05
G. TOTAL INCL OT & BENEFITS PER GANG
1183.613
1277.55
AVG. PROD. IN ID/DAY/CREW
30
25
LABOUR COST PER ID OF FAB'N
39.45375
51.102
ADD S/C PROFIT AND SUP. 10 %
0.1 3.945375
5.1102
S/Contr. LAB COST / ID
43
56
LABOUR COST / ID

45

58

MANHOUR CONSUMED / ID
2
LABOUR COST PER MANHOUR AT SHOP 22.5

2.4
24.16667

LABOUR COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK) - ARC WELDING :
SITE FABRICATION
LABOUR CATEGORY
CS NIBR / MATERIALS OF CONSTN CS IBR
AS NIBR
MD RATE CREW
AMOUNT MD RATE CREW
AMOUNT MD RATE CREW
FITTER
150
1
150
150
1
150
150
WELDER
150
0.75
112.5
225
0.75
168.75
250

1
1

G/CUTTER
115
0.25
28.75
GRINDER
115
0.5
57.5
RIGGER
105
2
210
TACKER
110
0.5
55
HELPER
95
1
95
TOTAL
6
708.75
TOTAL COST ( NORMAL)
708.75
AVERAGE MANDAY COST ( NORMAL)118.125
OVER TIME 2COST
Hrs OT
PER HEAD 0.5 59.0625
TOTAL OVERTIME COST
354.375
TOTAL COST INCL OT
1063.125
ADD LABOUR BENEFITS 17 % 0.17 120.4875
G. TOTAL INCL OT AND BENEFITS PER
1183.613
GANG
AVG PROD. IN ID/DAY/CREW
15
LABOUR COST PER INCH DIA OF FABRICATION
78.9075
ADD S/C PROFIT AND SUPERVISON
0.1 157.89075
%
SC LAB COST / ID
86
LABOUR COST / ID

115
115
105
110
95

0.25
0.5
2
0.5
1.5
6.5

28.75
57.5
210
55
142.5
812.5
812.5
125
62.5
406.25
1218.75
138.125
1356.875
15
90.45833
9.045833
99

90

103

MANHOUR CONSUMED / ID
4
LABOUR COST PER MANHOUR AT SITE 22.5
TOTAL WELDING QTY IN ID
81655
AT SHOP @ 60% OF TOTAL QTY
48993
AT SITE @ 40% OF TOTAL QTY
32662
LABOUR COST / ID AT SHOP
45
LABOUR COST / ID AT SITE
90
AVG. LABOR COST PER ID FAB'n
63

4.333333
23.76923
89988
53992.8
35995.2
58
103
76

AVG. MANHOUR CONSUMED
2.8
AVG. LABOUR COST PER MANHOUR AT SITE
22.5

3.173333
24.00769

LABOR COST PER ID FAB'n TAKEN

91

AVG. LABOUR COST PER ID - FAB'n (ARC WELDING)
PIPING MATERIAL
UPTO 12 MM
12-22 MM 22-35 MM 35 MM AND ABOVE
1.3
1.7
2.2
CS - NIBR
63
81
107
138
CS - IBR
76
98
129
167
AS - P11 NIBR
99.8
129
169
219
AS - P22 NIBR
99.8
129
169
219
AS - P11 IBR
118
153
200
259
SS 304 (UPTO 5 mm
105.4
WALL THK)
SS 316 L
105.4
137

115
115
105
110
95

0.25
0.5
2
0.5
2
7.25

112
CONSUMABLE COST PER ID
UPTO 12 MM
12-22 MM 22-35 MM
1.3
1.7
31.5
40.95
53.55
31.5
40.95
53.55
79
102.7
134.3
90.4
117.52
153.68
79
102.7
134.3
63.3
186.1
241.93

066667 DA GAS CUM 152 0.11 15 ID/Cum 1.066667 15 ID/Cum 1.7018 -(4.02 ARGON GASCUM 65 GRIND WHEELNOSGQ 4 75 0.88 0 0.04 0.7 134.ARGON AMOUNT QTY PROD.04 0 0.64 5.3 63.1 241. LABOUR COST PER ID .2 0.025 CS .3 90.IBR 79 102 134 173 AS .NIBR 66 85 112 145 CS .7 41.AVG.ER 70S2 (2MM) 211 OXYGEN GAS CUM 18 0.89 31.071429 14 ID/Cum 4.21 53.3 1.68 79 102.7018 -(3.FAB'n (TIG WELDING) PIPING MATERIAL UPTO 12 MM 12-22 MM 22-35 MM 35 MM AND ABOVE 1.7 2.00X450) 2.P22 NIBR 104 135 176 228 AS .89 79 102.88 2 5. MAHUL BASIC RATE ANALYSIS : CONSUMABLE COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK): CONSUMABLES UNIT/ MATERIALS RATE OF CONSTN CS .25 productivity 20 ID/Man-Day 10 Tools/P&M/Enabling Cost / ID Only Fit-up/Welding 29.64 2 4.4 117.42 2 WELDING ROD NOS.6010 (2.875 0.5X350) 3.2 50 ID/Cum 3.75 Per ID productivity 12 ID/Man-Day CONSUMABLE COST PER ID UPTO 12 MM 12-22 MM 22-35 MM 1.32 2 WELDING ROD NOS.025 40 ID/Pc 1.875 PROD.94 2 CS FILLER WIRE KG .84 4.02 50 ID/Cum 3. 2 Nos/ID 2 Nos/ID 2 Nos/ID .7 41.15X450) 2.P11 IBR 123 159 209 270 SS 304 (UPTO 5 mm 110 WALL THK) SS 316 L 110 143 Special Items Labour Cost Analysis: Material Gas Cutting Per ID13.8 productivity 25 ID/Man-Day 10 Bevelling per ID 17.25 of Bevelled20Pipes productivity 20 ID/Man-Day Hack-Saw Cutting28.ARC UNIT QTY WELDING ROD NOS.3 1.93 24 10 38 42 92 15 44 LARSEN & TOUBRO LIMITED -ECC DIVISION HYDRO CRACKER UNIT AT BPCL.21 53.P11 NIBR 104 135 176 228 AS .642857 40 ID/Pc 1.3 186. AMT 6.01 100 ID/Kg 2.52 153.7 134.7 31.2 CS .

65 ID/Kg 31.83333 ARGON GASCUM 65 0. WHEEL NOS.6 25.5 1.333333 12 79.025 GRIND.ER 90 SB3 1248 0.1 GRIND.2 19.GQ 4 75 0.875 75 ID/Pc 1.304 (upto 5mm) SS .9018B3L (4.015385 WELDING ROD NOS.44833 CONSUMABLE COST PER INCH DIA OF FABRICATION 90.083333 12 ID/Pc 9.333333 12 90.1 GRIND.7 15 ID/Cum 1.00X450) 10.00X450) 12. WHEELNOS AG7 100 0. 7 1 TOTAL 1.02 ARGON GASCUM 65 0.15X450) 8.P 11 UNIT QTY AS FILLER WIRE KG .316 L UNIT QTY PROD.875 75 ID/Pc 1.5 AMT 16 16.333333 7 31.025 GRIND. WHEEL NOS.015385 WELDING ROD NOS.013333 75 ID/Pc 7 1 31.013333 75 ID/Pc OTHER FREE/CHARGE LS CONS. WHEELNOS AG7 100 0.02 ARGON GASCUM 65 0.GQ 4 75 0.066667 DA GAS CUM 152 0.64 20.066667 DA GAS CUM 152 0.15X450) 9.ER 308 L 475 0.32 2 WELDING ROD NOS. WHEEL NOS.AG 7 100 0.02833 CONSUMABLE COST PER INCH DIA OF FABRICATION CONSUMABLES UNIT/ MATERIALS RATE OF CONSTN AS .GRIND.49 CONSUMABLE COST PER INCH DIA OF FABRICATION CONSUMABLES UNIT/ MATERIALS RATE OF CONSTN AS .2 50 ID/Cum 3.GQ 4 114 0.2 5 ID/Cum 13 GRIND. WHEEL NOS.72119 31.013333 OTHER FREE/CHARGE LS CONS.44 15 ID/Cum 1.04 10 ID/Cum 6.22 2 OXYGEN GAS CUM 18 0.8018B2L (3.333333 0.2 50 ID/Cum 3.013333 OTHER FREE/CHARGE LS CONS.4 CONSUMABLES UNIT/ MATERIALS RATE OF CONSTN SS .ER 80 SB2 1040 0. 12 1 PROD. AMT FILLER WIREKG .9018B3L (3.033333 30 ID/Kg 15.5 40 ID/Pc 1.8 2 WELDING ROD NOS.8018B2L (4.85 2 OXYGEN GAS CUM 18 0. 65 ID/Kg 79 AMT 19. 12 1 PROD.5 40 ID/Pc 1.7 .04 10 ID/Cum 6.P 22 UNIT QTY AS FILLER WIRE KG .

2 GRIND.25 28.5 HELPER 95 1 95 TOTAL 5.35 39.75 GRINDER 115 0.014286 WELDING ROD NOS.25 28.00X350) 33.75 RIGGER 105 3 315 TACKER 110 0.071429 50.26087 OVERTIME COST 225.GRIND.57 2 ARGON GASCUM (WELDING) 65 0.06 2 WELDING ROD NOS.12 67.1 3.2 GRIND. WHEEL NOS.1 BASIC RATE ANALYSIS : LABOUR COST PER INCH MTR OF ERECTION : FIELD ERECTION LABOUR CATEGORY ERECTION / MATERIALS OF CONSTN MD RATE CREW AMOUNT FITTER 150 1 150 WELDER G/CUTTER 115 0.14 5 ID/Cum 13 5 ID/Pc 22.1314 CONSUMABLE COST PER INCH DIA OF FABRICATION 186.4 ADD S/C PROFIT AND SUP.1739 OVER TIME 3COST Hrs OT PER HEAD 0.25 G. 20 1 5 20 63.75 ADD LABOUR BENEFITS 25 % 0.E 316 L (3. WHEELNOS AG7 150 0.8 25 ID/Pc 6 20 186. TOTAL INCL OT AND BENEFITS PER GANG 1032 AVG PROD.75 TOTAL COST INCL OT 870. 10 % 0.316 L AMT 7. IN IM/DAY/CREW 30 LABOUR COST PER IM OF ERECTION 34.ER 316 L 495 0. ID/Kg . WHEELNOS AG7 150 0.15X350) 25.GQ 4 114 0.44 PROD.04 OTHER FREE/CHARGE LS CONS.3 SS .25 27.316 L UNIT QTY FILLER WIREKG .25 161.E 316 L (4.33333 63.75 645 TOTAL COST ( NORMAL) 645 AVERAGE MANDAY COST ( NORMAL)112.033333 30 ID/Pc OTHER FREE/CHARGE LS CONS. 20 1 CONSUMABLE COST PER INCH DIA OF FABRICATION CONSUMABLES UNIT/ MATERIALS RATE OF CONSTN SS .

3.8 0 FILLER WIREKG . 10 1 10 147.1 4 84.3.115 CONSUMABLE COST PER INCH DIA OF FABRICATION 102 CONSUMABLES UNIT/ MATERIALS RATE OF CONSTN AS .33333 OXYGEN GAS CUM 18 0.033333 61. WHEEL NOS.SC LAB COST / IM 37 LABOUR COST / IM 37 MANHOUR CONSUMED / IM 1.GQ 4 75 0.37 3.2 13 GRIND.2 3.304H SS .ER 308 H 690 0.ER 347 H 920 0.5 ELECTRODENOS .30435 AVG. CONSUMABLE COST PER IM ERECTION5 CONSUMABLES UNIT/ MATERIALS RATE OF CONSTN AS .02 3.833333 OTHER FREE/CHARGE LS CONS.016667 1.4 0 ELECTRODENOS . WHEEL NOS.666667 OTHER FREE/CHARGE LS CONS.P5 UNIT QTY AMOUNT ER 80 SB 6 KG 1840 0.02 13.GQ 4 75 0.066667 1.02 18. WHEELNOS AG7 110 0.3.321H UNIT QTY AMOUNT QTY AMOUNT FILLER WIREKG .875 GRIND.15 MM 26.15 MM 21.295 .6 DA GAS CUM 150 0.04 ARGON GASCUM 65 0.066667 10 ARGON GASCUM 85 0.025 1.2 DA GAS CUM 152 0.P9 UNIT QTY AMOUNT ER 80 SB 8 KG 2070 0.15 MM 4 0 OXYGEN GAS CUM 18 0.4 ELECTRODENOS . WHEELNOS AG7 100 0.5 92.025 1.05 103.016667 1.875 GRIND.8083 CONSUMABLE COST PER INCH DIA OF FABRICATION 147 CONSUMABLES UNIT/ MATERIALS RATE OF CONSTN SS .2 17 GRIND.916667 LABOUR COST PER MANHOUR AT SITE 19. 20 1 20 102.

CUTTING . WHEEL NOS.GQ 4 114 0.05 1 4.1 15 2.04 0.ARGON CUM GAS 85 0.25 28.5 OTHER FREE/CHARGE LS CONS. 15 1 15 357.INCONEL WE4600 112 0.75 695. 15 0.005 169 FULL TIG .31 CONSUMABLE COST PER INCH DIA OF FABRICATION 357 LABOUR CATEGORY ERECTION / MATERIALS OF CONSTN MD RATE CREW AMOUNT FITTER 150 1 150 WELDER 150 0 G/CUTTER 118 0.875 GANG AVEARGE PRODCUTIVITY IN INCH MTR / DAY 40 / CREW LABOUR COST PER INCH DIA OF FABRICATION 26.5 15 169.25 10 17 4. WHEELNOS AG7 150 OTHER FREE/CHARGE LS CONS.25 AVERAGE MANDAY COST ( NORMAL)120.04 0.25 10 17 4.25 29. WHEELNOS AG7 150 0.50 GMS PER INCH DIA .25 TOTAL COST ( NORMAL) 695. TOTAL INCL OT AND BENEFITS PER 1042.0625 ADD LABOUR BENEFITS 17 % 0.04 4.05 1 0.56 7.5 RIGGER 115 3 345 TACKER 113 0.607188 % 0.07188 ADD S/C PROFIT AND SUPERVISON 0.05 7.25 29.2 0.GQ 4 114 GRIND.25 30.25 CUTTING.56 GRIND. WHEEL NOS.56 7.045 207 CUTTING .05 4.25 173.ACCESSORIES LS 10 PURGING .05 1 0.ARGON CUM GAS 85 0.05 1 4.22826 TOTAL OVERTIME COST 173.5 15 156.5 GRINDER 118 0.2 17 GRIND.ACCESSORIES LS 10 1 10 PURGING .ARGON CUM GAS 85 GRIND.8125 TOTAL COST INCL OT 869.ARGON CUM GAS 85 CUTTING.8125 G.2 0.913 OVER TIME COST PER HEAD 0.25 HELPER 113 1 113 5.51 CONSUMABLE COST PER INCH DIA OF FABRICATION 156 CONSUMABLES UNIT/ MATERIALS RATE OF CONSTN INCONNEL UNIT QTY AMOUNT ER NI-CR MO3 KG 4600 0.02 92 WELDING ROD KG .

35 2.35 2.SC LAB COST / IM 28 48 LABOUR COST / IM MAN HOUR CONSUMED COST PER MANHOUR 28 57.5 19.36 43.5 2.53191 43.89362 41.4375 CS CSIBR AS SS MAN HOUR COST PER 40 IM ERECTION & 48 ID WELDING 3280 3904 4336 4624 MANHOURS INVOLVED 94 94 100 106 MAN HOUR COST PER 1 IM ERECTION 34.62264 MAN HOUR REQUIRED FOR 1IM 2.47826 1.65 .

5 1 0.5 6.5125 165.7 1091.5 55 110 0.625 487.33333 AS IBR AMOUNT MD RATE CREW 150 150 250 400 SS AMOUNT MD RATE CREW 1 150 150 1 400 250 TOTAL LAB AVG LAB / CREW AMOUNT 1 150 1 250 5 4.25862 65 545.5 185.2 115 0.5 893.81481 2.625 151.27586 3 24.25 28.75 893.75 132.5 55 2.28955 6.5 210 55 142.5 0.5 95 2 190 95 2 190 7.25 1091.388 1628.5 0.7 24.5 7.75 115 0 1 0.75 1822.9 .7025 5.8955 65.563 25 59.5 1636.AMOUNT 150 250 28.25 7.875 1340.4074 66.25 975 150.5 57.5 975 33.5172 130 75.9375 1492.5 120 1 120 3 0.9 115 0.513 80 71 67 82 73 2.25 25 25 130 26 72.6 105 2 210 105 2 210 10 2 110 0.13 7.75 57.9 28.2037 446.97025 65 AS IBR SS TOTAL LAB AVG LAB / CREW MD RATE CREW AMOUNT MD RATE CREW AMOUNT 150 1 150 150 1 150 5 1 400 1 400 250 1 250 4.5 1.875 1462.

5 378.2 .2 197 121.041667 28.5 210 55 190 1091.68 334. UPTO 12 MM 12-22 MM 22-35 MM 35 MM AND ABOVE 94.75 57.18656 167 115 120 105 110 95 1 2 0.2 69.64 11239 6743.8 67 149 99.0125 1571.25862 545.3 392.5 0 120 210 55 190 975 975 130 65 487.95 231.75 1628.5 8.7 246.9906 13.88 432.88 173.8656 15.5 0.5 66 40 13.3 322.5 34.93 160.888 12 130.3 236.6 2 0.3531 4.9 4 0.5 2 0.4 4.75 57.25 12 135.8276 64.46897 6357 3814.66207 12572 7543.2 0.55 182.6 73 154 105.3 24.8 TOTAL .5 2 7.388 12 151.8 1 3 10 2.09906 144 115 115 105 110 95 0.25 941.5 2 7.25 24.75372 4.3 69.28.25 1091.91379 470.95 138.5 0.5172 75.25 150.56875 149 149 172 154 6.LAB + CONSUM.25 0.456 140 168 154 35 MM AND ABOVE 2.2 2542.3 207.625 1411.25 129.036667 24.5 165.156667 28.5125 1822.5 1.5 210 55 190 941.041667 24.6875 13.5 107.5 178.625 1636.8 6.8 417.52 255.7 291.3 173.8 198.55 303.4 4495.8 190.5 1462.875 185.2 5028.25 28.875 160.8 82 172 118 6.7 6.

88 443.7 384.8 .8 426. UPTO 12 MM 12-22 MM 22-35 MM 35 MM AND ABOVE 97.8 TOTAL .3 296.74 401.35 MM AND ABOVE 2.74 242.74 173.21 143.74 69.89 187.7 110.21 237.1 126.7 183 194.7 252.LAB + CONSUM.68 343.3 329.93 165.8 198.4 202 173.3 214.88 173.52 261.89 310.2 69.

.

.

.

.

.

4.038462 0.075758 0.33 % TOTAL 12 5 17 DAELIM .076923 0.4 24427 220978.8.QUANTITY COMPARISON MATERIAL HCU HGU NIBR IBR TOTAL NIBR IBR TOTAL CS 196551.023077 0.19349 52.74021 PER ID LAB 0.057692 LABOUR BENEFIT % PF .034615 0.8 % NOTICE PAY .4 105466 96345 201811 % of TOT 89.007692 0.4 24427 239633.33 % ESI .25979 47.12 % RETR COMP .8.019231 0.PER ID LAB 0.068182 .4 81655 89988 171643 AS 8403 8403 12572 6357 18929 SS 10252 10252 11239 11239 TOTAL ID 215206.80651 10.5 % BONUS .

1 0.0.037879 0.0125 0.151515 0.128788 0.045455 0.0125 .015152 0.

05 .266667 SUB TOTAL 1 BENEFITS PF BONUS NOTICE PAY RETR. RATE PER DAY AVG.111111 140 140 0.75 Item Description Manday / Ton Manhrs / Ton LIGHT STRUC 15(<30KG/M) MD/T 150 MEDIUM STRUC 14 MD/T (30-60KG/M)140 HEAVY STRUC 13 (>60KG/M) MD/T 130 BUILT UP SECTION 18 MD/T 180 CATEGORY GANG COMP.ERECTION CATEGORY CREW COMP. WELDER 1 0.5 0.5 115 115 105 0. RATE PER DAY AVG.111111 TACKER 0.05 0.3 33.25 420 93.555556 112.2 22.666667 112.6 175 2362.5 63.5 62. COST OF LABOUR STRUCTURES .5 UN SKILLED 0.5 336 76.0833 NOTICE PAY 0.4167 Fab lab costElectrodes Gases Grind.12 0.55556 SKILLED 0.5 125 3037.555556 115 112. RATE HIGHLY SKILLED 0.222222 TOTAL 9 SKILL HS S SS SS SS SS US CALCULATION FOR AVG.0625 0.01 0.5 REMARKS 0. COST OF LABOUR STRUCTURES . 0.111111 130 14. RATE HIGHLY SKILLED 0.0625 MISC 0.5 TOTAL (MANDAY RATE) 1.5 672 102 310 250 SKILL TOTALBASE RATE / MD 0.5 232.75 OT PREMIUM (2HRS) 0.055556 GAS CUTTER 0.01 ESI 0. % COMP.4341 168.75 90 24 110. wheels 42 O2 D/A AG7 2531. COMP.5 BENEFITS(PF.222222 90 20 SUB TOTAL 1 112. FABRICATOR/FITTER 1 0.083333 RIGGER 3 0.75 0.083333 GRINDER 0.566667 UN SKILLED 0.066667 SEMI SKILLED0.1083 RETR.FOR REFERENCE ONLY CALCULATION FOR AVG.1 SKILLED 0.FABRICATION CATEGORY CREW COMP.44444 SEMI SKILLED0.1083 0.0833 0.5 150 2193.111111 140 15.75 252 68 201.333333 KHALASI / HELPER 2 0. COMP.ESI.111111 130 130 0.111111 STRUC.12 BONUS 0. MISC ESI SUB TOTAL 140 14 130 8. OTHERS) 0.222222 90 90 BENEFITS REMARKS PF 0.5 318.75 0.

833 84 42.812 3.25 0.60741 2.833 GRATING FABRICATION AND ERECTION Item Description MAT'L GalvanisingPlant Cons + toolsLabour costMD / T MD / Sqm GRATING FABRICATION 11000 2000 1500 17750 105.5 124 75 1810.2133 150.369 41.05 Manhrs 33.5 124 75 SKILL TOTALBASE RATE / MD 0.066667 RIGGER 3 0.266667 90 90 STRUCTURAL FABRICATION & ERECTION STRUCTUREFAB TYPE MD/T EREC MD/TManhrs / Ton Fab + erec lab Tools costand Consumable Material Cost Equipment cost Cost L+M+P+ incl Mat'l powerCOST LIGHT STRUC (<30KG/M) 15 10 250 4794.0979 3821.3 OT PREMIUM (2HRS) 0.688 2616.188 105 46.542 126 51 177 100 2037.054303 34. WELDER 0.5 8207.656 7006.5 80 1810.583 2497 6501.1 140 140 0.583 PLATE FABRICATION18 8 260 4848.5 0.828 TOTAL 26022.828 4458.3 0 2547.3 0 4458.599 ManHrs / MT 264.125 82.5 0.260741 GRATING ERECTION 800 1500 6.1923 Cons + toolsLabour costMD / T 1910.599 26.938 HEAVY STRUC (>60KG/M) 13 8 210 4004. wheels 42 O2 D/A AG7 2263.626783 0.5 SUB TOTAL SKILL HS S SS SS SS SS US erec lab costElectrodes Gases Grind.4341 226.66171 HANDRAILING FABRICATION AND ERECTION Item Description MAT'L GalvanisingPlant HANDRAIL FABRICATION 26022.833 84 42.42133 1910. FABRICATOR/FITTER 0.771 HANDRAIL ERECTION0 0 1910.1 7680.3542 Item Description Manday / Ton Manhrs / Ton LIGHT STRUC 10(<30KG/M) MD/T 100 MEDIUM STRUC 9 MD/T (30-60KG/M) 90 HEAVY STRUC 8 MD/T (>60KG/M) 80 BUILT UP SECTION 8 MD/T 80 CATEGORY GANG COMP.ESI.033333 GAS CUTTER 0.4 KHALASI / HELPER 2 0.1 STRUC.1852 3.979 415.892 MEDIUM STRUC (30-60KG/M) 14 9 230 4399. OTHERS) 0.066667 130 130 0.066667 GRINDER 0.75 TOTAL (MANDAY RATE) 2.266667 7.5 115 115 105 0.BENEFITS(PF.066667 TACKER 0.5 0. % COMP.51923 .333 3359.828 2547.792 2886.75 0.771 15.75 139.566667 115 112.8125 0.20543 TOTAL 800 11000 2000 1500 19250 111.466171 ManHrs / Sqm 32.25 7015.

55556 ManHrs / MT 266.5556 LADDER WITHOUT CAGE FABRICATION AND ERECTION Item Description MAT'L GalvanisingPlant Cons + toolsLabour costMD/T W/O CAGE FABRICATION 0 2000 1750 4000 23.888889 TOTAL 0 0 2500 2500 6000 35.59259 ManHrs/T 237.88889 325.88889 355.7037 W/O CAGE ERECTION0 0 500 500 1500 8.9259 .LADDER WITH CAGE FABRICATION AND ERECTION Item Description MAT'L GalvanisingPlant Cons + toolsLabour costMD / T CAGE FABRICATION 0 2000 2000 4500 26.66667 CAGE ERECTION 0 0 500 500 1500 8.6667 88.888889 TOTAL 0 0 2500 2250 5500 32.037 88.

1 4163. L+M+TOOLS Cost Small tools Heavy tools 175 450 1632.35 150 475 1420 3782.5 3490.5 .5 150 500 1296.Others Tools / Cons.25 275 550 2159 5196.

25 3233.833 ManHrs / MT 1051.892 7015.5 3011.438 125 750 1200.583 8207.333 LMP . L+M+TOOLS Cost Small tools Heavy tools 150 650 1254 3517.852 66.Others Tools / Cons.938 6501.333 125 750 1200.26783 1118.12 ManHrs / MT .5 3011.542 125 700 1196.FABN + ERECN 7680.

ManHrs / MT .

784 704 265 571.4 10.6 265 380.0625 SEMI SKILLED 0.37031 97.96875 258.625 30. Cost Electrodes Gases Grind.2 35.75 22.125 SKILLED 0.0625 0.497 1833.FOR REFERENCE ONLY CALCULATION FOR AVG.47 3111.113 20 to 50 MT 6 60 1553.2325 22. wheels 42 O2 D/A AG7 2071.75 2193.25 0 0.12 BONUS NOTICE PAY RETR. COST OF LABOUR EQUIPMENT ERECTION WORKS CATEGORY CREW COMP.4 265 202.5 130.03125 HS HS S SS SKILL TOTALBASE RATE / MD 0.784 Above 50 MT 5 50 1294.0625 MISC ESI 0.5 115 140 .05 SUB TOTAL 0.5625 UN SKILLED 0.5 115 140 90 MANDAY RATE 1.2 31 50 80 140 Item Description Manday / Ton Manhrs / Ton Packing plt cost+Sliding S.82 633.125 0.697 TOTAL CATEGORY GANG COMP.713 8. % COMP.25 SUB TOTAL 1 BENEFITS 0.5 ERECTION FOREMAN 0.2 3145 122.1875 78. SKILL SUPERVISOR MILL WRIGHT FITTER1 TACKER 0.2325 OT PREMIUM (2HRS) 0.4 8603.5625 155 200 115 200 177. 0.9825 REMARKS PF 0.9641 MANDAY RATE Manday / Ton Manhrs Static Equipment 8 MD/T Rotary Equipment 14 MD/T BENEFITS Erec.713 774.75 177. RATE PER DAY AVG.497 42 10. Lab.125 0.0625 0.1875 7. COMP.4 50 3625. RATE HIGHLY SKILLED 0.42 Rotary Equip (18 nos) 14 140 3625.5 2522.S Shim cost Grout Plate Cost Material cost Static Equipment 8 MD/T 80 160 0 105 265 Rotary Equipment 14 MD/T 140 320 200 2625 3145 Item Description EREC MD/TManhrs / Ton erec lab costTools and Consumable Material Cost Equipment cost Cost Weight inclCategory power L+M+Pwise COST Static Equips Upto 20 MT 8 80 2071.

71429 LADDER/PLAT. EREC'n 1000 1500 2000 11.42857 314.5 SS 0.03125 SS 0.GRINDER 0.2857 2800 5500 31.25 115 105 90 90 LADDER / PLATFORM FABRICATION AND ERECTION Item Description MAT'L Plant Cons + toolsLabour costMD / T LADDER/PLAT.4286 Cons + toolsLabour costMD / T ManHrs / MT 2800 5500 31.2857 371.1429 114.4286 2000 2500 6500 37.25 US 0.14286 CATALYST LOADING Item Description MAT'L CATALYST LOADING TOTAL Plant 2500 0 0 INTERNALS ERECTION Item Description MAT'L INTERNALS ERECTION TOTAL 0 2500 Plant 0 ManHrs / MT 257.42857 314.14286 371. FAB'n 2000 2800 4500 25.42857 TOTAL 0 0 3000 4300 6500 37.14286 371.2857 Cons + toolsLabour costMD / T ManHrs / MT 2000 2500 6500 37.4286 .25 RIGGER 4 KHALASI / HELPER 2 8 0.

2 Amount 629906. Cost Small tools Heavy tools 250 350 704 1250 450 1833.8 1053092 3959915 .Others Tools / Cons.9 1441771 835144.