TURBINE ROLLING

• COLD START UP • WARM START UP
• HOT START UP

TURBINE ROLLING
• METAL TEMP < 250 C
• METAL TEMP 250 C- 450 C • METAL TEMP 450 C

TURBINE ROLLING

• EHC

MANUAL / SGC .TURBINE ROLLING • EHC .SPEED LOOP .

UNIT CONDITION NO EQPT IN SERVICE METAL TEMP < 120 c .

OIL SCHEME • • • • • START EOP – CHARGING.STOP START AOP & OVEF START JOP OPEN GATE VALVE GEARING TG ROTOR ON STG .

OIL SCHEME • CHARGE CONTROL OIL • CHARGE GOVERNING RACK • CHARGE LP B/P RACK .

CW SCHEME • • • • • OPEN DIS VALVE 10 % OPEN CONDENSER WB AIR VENT START ONE CWP CHARGE CW SCH PHE .

ACW SCHEME • FILL ACW TANK • CHARGE ACW SCHEME BY GRAVITY • START ACW & ACWBP .

DEAERATOR • FILL DEAERATOR • CHARGE PRDS HEADER • START ONE BFP & PUT IN RECIRCULATION • PREHEAT DEA & RAISE TEMP TO 80c .

HOT WELL • FILL HW WITH DM WATER • START CEP & PUT IN RECIRCULATION • CHARGE CONDENSATE SCHEME .

HP B/P OIL SUPPLY • START OSU PUMPS • SLOWLY CHARGE OIL LINE • ENSURE OPENING OF P&T LINE .

SURGING OF LEVEL.B/P DRAINS • LIGHT UP BOILER WITH 2 OBS AFTER DRUM LEVEL SIGHTED • DMT 90c .FEEDING • CHARGE FW UPTO FEED CONTROL STATION • START FEEDING • OPEN MS.CUTOUT 1 OB IF NECESSARY.HRH.CRH.OPEN CBD TO CONTAIN DRUMLEVEL. .

sc & CHARGE REHEATERS • BEFORE OPENING HP B/P CHECK • SAFE DRUM LEVEL • OPENING OF BOILER STOP VALVES • CLOSE STARTUP VENT .HP&LP B/P OPERATION • CUT IN 3rd OIL BURNER • OPEN B/P 30% WHEN MS pr IS 5 K.

sc / 4 min .sc • RATE OF pr.1K.HP&LP B/P OPERATION • VAC IS STABLE • FURTHER OPENING ACCORDING TO SH3 O/L pr RAISE • OPEN LP B/P @ HRH pr 2 K.sc / 2 min • HRH .RAISE • MS.1K.

ADD 50c WITH MAX METAL TEMP. ACCORDINGLY CHOOSE PR .FIXING PARAMETERS • METAL TEMP < 350c – 50 k.sc • OTHERS.

sc & 250c • TEST VALVES&CVS OIL LINES OPEN • EHC &CRH NRV SLIDE VALVES MADE THROUGH • TCV IN AUTO .WARMING UP • START CVS WARMING UP AT 23k.

8 k.sc FOR SVs OPENING .TRIP IS RESET RESET TURBINE CHECK TRIP OIL PR IS 5 k.DEVICE TO ZERO OPEN MAL DRAINS GEN.sc MIN TRIP OIL pr NEEDED IS 3.WARMING UP • • • • • • BROUGHT ST.

sc • i) ROTATE FILTERS ii) CHECK LUB OIL O/L TEMP • IF IT IS NOT RAISING TRIP THE m/c AND RESET .WARMING UP • IF TRIP OIL PR IS BELOW 3.8 k.

DEVICE • ST UP OIL pr STARTS REDUCING • ESV STARTS OPEN AT 1.WARMING UP • RAISE ST.IF NOT i) CHECK TEST VALVE IS OPENED ii)CHECK TRIP OIL pr IS ADEQUATE .8 k.sc.

DEVICE • CHECK OPENING BY LIMIT SWITCH & AT LOCAL • DURING WARMUP MS& HRH TEMP SHOULD DROP BELOW 300c • AT 40k.WARMING UP • ESV OPENS AT 35% OF ST.sc PUT HP B/P INTO AUTO .

HP B/P D/S TEMP > 280c & CRH pr > 11 k.WARMING UP • CHANGE STEAM TO SEALS FROM CRH.sc • KEEP IT FOR 20 MIN BEF ROLLING • ROTATE DUPLEX FILTER • BEF ROLLING HP B/P OPENING MIN 50% .

BRG TEMP • START ROLLING AS PER CRITERION • MARGIN SHOULD BE ABOVE 30 k • EHC MADE THROUGH • CRH NRV SLIDE VALVE IS THROUGH .WARMING UP • RECORD METAL TEMP. SUPERVISORY READING.

WARMING UP • FC NRV TEST VALVES MADE THROUGH • ST.DEVICE AT MAX .

ROLLING TO 600 RPM • RAISE SPEED SET pt TO 600 RPM • JOP STOPS AT 540RPM ON AUTO .

300RPM/MIN 600-2850 RPM – 600RPM/MIN 600 3000 rpm .SPEED SLOPES 0-600 RPM .

200 RPM 20 k .600 RPM .ROLLING TO 3000 RPM • WATCH HP SHAFT & CASING TEMP FOR ITS WARMING UP • MARGIN > 30k • ACCELERATION RATE 10 k .400 RPM 30 k .

DN / DT • TO AVOID CRITICAL SPEED • REQ .CONDITIONS i) GCB OPEN ii) SPEED 600 – 2850 RPM iii) ACCN < 108 RPM / .

CRITICAL SPEED HP IP LP GEN COMBINE D I 4230 3858 1818 1370 1544 II TURBINE ROTOR >3600 2126 .

PROTECTION HELD AT 600 RPM .3000 rpm • NOTE DOWN VIBRATIONS • CHECK TCV OPERATION IN AUTO AS THERE IS NO TRIPPING FOR BRG.TEMP RISE • CHECK FOR STOPPING OF AOP • AT 3000 RPM IF TURBINE TRIPS ON GEN.

SYNCHONISATION • MATCH SPEED WITH GRID • CLOSE FIELD BREAKER • MATCH M/C VOLTAGE & GRID VOLTAGE • AUTO SYNCHRONISE .

sc TEMP 540c .sc TEMP 500c . • LOAD 210MW .LOAD RAISING • A4 TO DEA MADE THROUGH • START 5th MILL LOAD 150MW . 150 k. 140 k.

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