L E V E L I T R A I N I N G

PIPING DESIGN
TRAINING WORKSHOP

Course Objectives
To give participants a clear understanding of:
 The Piping Design work group structure  The work flow through the Piping Design work groups  Piping Design phases of work for the typical project  Major functions of the Piping Design Department  Key input requirements to the Piping Design work phases

Course Objectives (cont.) To give participants a clear understanding of:  Key work products of the Piping Design work groups  Application of automation tools to the Piping Design work process .

Working with Piping Group • Pipe Stress. Structural. • Piping group can be helpful to provide an understanding of how a project develops and the interfaces between groups. • Need good flow of engineering data transferred between groups for a successful project. • Schedule of deliverables from piping are high profile within project and client. . Mechanical / Process and Instrument engineering groups work closely with piping.

L E V E L I T R A I N I N G PHASE I Piping Discipline .

Lead Designer Dwight Gardner 3D Model Manager Ben Sprueill Designer Designer Designer Designer .Typical Organization Reporting Chain (cont) PDC Project Design Coordinator Lead Engineer Mark Doing Lead Engineer Dan Howard Lead Engineer Jody Zaruba Lead Engineer Irving Carter Paul Post Structural Lead Designer David Blaze Mike Prior Piping Lead Designer Randy Young Walter Clinch George Bucic Electrical Lead Designer Jim Yates Instr.

Phases of Work  Conceptual Phase  Preliminary Phase  Detailed Design Phase (Execute)  Construction Support Phase (Follow On) .

Scope of Conceptual Phase  Development of Equipment Layouts. PFDs  Development of Conceptual Model (optional)  Budget and schedule development  Provide Input into Construction Execution Planning .

Schedule. Budget Data and Design Requirements client furnished data  Process/Mechanical Engineering Input-sketches & Mark-up drawings  Process/Mechanical Engineering Input – Paper doll equipment & layouts  Process/Mechanical Engineering sketches & P&ID mark-ups .Input Requirements to Conceptual Phase  Project Scope.

Input Requirements to Conceptual Phase (cont.)  Structural Engineering Input to Topsides Structure  Process/Mechanical Engineering Input to Main Pipe Sizing & Preliminary Equipment Sizing .

HAZOP CONCEPTUAL ENGINEERING REVIEW REVIEW OF STANDARDS AND PROCEEDURES PRELIMINARY SCOPE OF WORK  DELIVERABLES LIST  ACTIVITIES  BUDGET  SCHEDULE REQUIREMENTS DESIGN BASIS DOCUMENT (DISCIPLINE) PFDs FOR EACH PROCESS CONCEPT 2-D & 3-D VISUAL AIDS AS REQUIRED TO SUPPORT CLIENT/ MUSTANG RESOLUTION OF PROCESS/MECHANICAL & STRUCTURAL CONCEPTS. BUDGET ESTIMATE & SCHEDULE OUTPUT CONCEPTUAL ENGINEERING DELIVERABLES & REPORT .Conceptual Phase Flowchart PROJECT SCOPE SCHEDULE / BUDGET DATA & DESIGN REQUIREMENTS CLIENT FURNISHED DATA LESSONS LEARNED STANDARDS & PROCEEDURES PROCESS/MECHANICAL ENGINEERING INPUTSKETCHES & MARK-UP PFDs STRUCTURAL ENGINEERING INPUTTOPSIDES STRUCTURES CONCEPT INPUT PROCESS/MECHANICAL ENGINEERING INPUTPAPER DOLL EQUIPMENT & LAYOUTS ACTIVITY REVIEW OF DESIGN BASIS PROJECT KICK-OFF MEETING DEVELOP (DISCIPLINE) DESIGN SCOPE OF WORK DEVELOP (DISCIPLINE) DESIGN BASIS DOCUMENT DEVELOP PFDs CONCEPTUAL MODEL (PDMS) 2-D LAYOUTS AS REQUIRED PROJECT SCOPING PRELIM. MODEL REVIEW SESSIONS AS REQUIRED INPUT TO PROJECT CONTROLSDELIVERABLES LIST.

width and major loads for structural  Initiate 3D model per project requirements . building and structure locations  Define physical attributes of steel structures  Establish pipe and electrical major rack locations.Scope of Preliminary Phase  Establish equipment.  Elevations.

NAMING & EXECUTION WITH OTHER DISCIPLINES REFINE SCOPE OF WORK PRELIMINARY ENGINEERING REVIEW PRODUCE PRELIMINARY MTO & WEIGHT INFORMATION DEVELOP LISTS OF ALL LINES REQUIRING PIPE STRESS ANALYSIS AND PRODUCE PRELIMINARY PIPE STRESS ISOMETRICS OUTPUT PFDs & P&IDs AS REQUIRED TO SUPPORT CLIENT/MUSTANG RESOLUTION OF PROCESS/MECHANICAL CONCEPTS EQUIPMENT LAYOUTS & PIPING STANDARD DETAILS.B.D NV & LLOYDS REQUIREMENTS DEFINED . REPORT PRELIMINARY ENGINEERING DELIVERABLES & REPORT . J.USGC. BUDGET ESTIMATE & PROJECT SCHEDULE PRELIMINARY MTO REPORTS AS REQUIRED PRELIMINARY ENGINEERING WEIGHT & C. MODEL REVIEW SESSIONS AS REQUIRED MATERIAL HANDLING STUDIES AS REQUIRED SAFETY EQUIPMENT & ESCAPE ROUTE DRAWING AS REQUIRERD PRELIMINARY PIPE STRESS ANALYSIS REPORT UPDATE INPUT TO PROJECT CONTROLSDELIVERABLES LIST. CONTROL PANELS & ELECTRICAL BUILDING PROCESS/MECHANICAL ENGINEERING INPUT TO MAIN PIPE SIZING & PRELIMINARY EQUIPMENT SIZING PROCESS/MECHANICAL ENGINEERING INPUT PIPING SPECS SAFETY SYSTEMS DESIGNED & ADDRESSED MATERIAL HANDLING STUDIES MMS. 3-D VISUAL AIDS AS REQUIRED TO SUPPORT CLIENT/MUSTANG RESOLUTION OF PROCESS/MECHANICAL & STRUCTURAL CONCEPTS.HSE REGULATORY CONSTRUCTABILITY/ INSTALLATION STUDIES OPERATIONS/ MAINTENANCE REVIEW CONSTRUCTABILITY & INSTALLATION STUDIES EXAMPLE PACKAGE OF DRAWING DELIVERABLES PIPING STUDIES ENTER PIPING SPECIFICATIONS INTO MODEL ACTIVITY UPDATE PDFs DEVELOP P&IDs AND LINE LIST PRELIMINARY DESIGN MODEL (COORDINATE MODEL HIERARCHY.Preliminary Phase Flowchart INPUT CONCEPTUAL ENGINEERING DELIVERABLES & REPORT PROCESS/ MECHANICAL ENGINEERING SKETCHES & P&ID MARK-UPS STRUCTURAL ENGINEERING INPUT TO TOPSIDES STRUCTURE INSTRUMENT/ ELECTRICAL TO CABLE TRAYS.ABS.G.’s.

Scope of Detailed Engineering Phase  Route all lines  Complete 3-D model of equipment. piping and supports and integrate with models produced by other engineering disciplines  Conduct Model Reviews (internal and with client) to ensure integrity of design and compliance with scope and client requirements  IFC issue of isometric pipe drawings (electronic transfer when applicable)  IFC P&IDs. Equipment Layouts and Piping plans .

Input Requirements for Detailed Design Phase  Project Deliverables List. Mustang and partner of multi-discipline vendor data . Budget and Schedule  Vendor Data Review Drawings  Final review from client.

CLIENT. MUSTANG AND PARTNER REVIEW OF BID PACKAGE FINAL INPUT FROM CLIENT. REPORTS TO CLIENT AS REQUIRED FINAL PIPE STRESS ANALYSIS REPORT FINAL WEIGHT AND C. . REPORT IFC PACKAGE LESSONS LEARNED OFFSHORE HOOK-UP & COMMISSIONING PACKAGE AS-BUILT IFC PACKAGE AS-BUILT OFFSHORE HOOK-UP & COMMISSIONING PACKAGE PACKAGE TO ARCHIVES REVIEW COMMENTS TO VENDOR DATA INPUT TO PROJECT PARTNERS AND HSE GROUP FOR ACCESS CORRIDORS. PACKAGING. INSTRUMENT DATA.Detailed Engineering Phase Flowchart INPUT CLIENT. ECT. HULL OR SPAR DESIGN. MUSTANG AND PARTNER ELECTRICAL/ INSTRUMENT ENGINEERING REVIEW FINAL INPUT FROM CLIENT. REVIEW AND APPROVE PERFORM FINAL PIPE STRESS ANALYSIS AND FINAL PIPE STRESS ANALYSIS REPORT INPUT TO PROJECT PARTNERS FOR EQUIPMENT PACKAGES. CONSTRUCTION. P&IDS. SPECIALTY ITEMS. PFDs AND P&IDs PROJECT DELIVERABLES LIST. MUSTANG AND PARTNER STRUCTURAL ENGINEERING REVIEW FINAL REVIEW FROM CLIENT. AND P&IDs (DESIGN FREEZE) FINAL SCOPE OF WORK  DELIVERABLES LIST  ACTIVITIES  BUDGET  SCHEDULE REQUIREMENTS UPDATES TO STRUCTURAL ENGINEERING ON EQUIPMENT LOCATIONS.MODEL REVIEW AS REQUIRED INPUT TO VESSEL GROUP FOR NOZZLE ELEVATIONS AND ORIENTATIONS. MUSTANG AND PARTNER PROCESS/ MECHANICAL ENGINEERING REVIEW FINAL INPUT FROM CLIENT. OPERATIONS. ESCAPE ROUTES. MATERIAL HANDLING. MUSTANG AND PARTNER MARK-UPS OF PRELIMINARY ENGINEERING DELIVERABLES. PROCUREMENT & REGULATORY REQUIREMENTS CLIENT. ECT. INSTALLATION. JUNCTION BOXES. SECONDARY AND TERTIARY STEEL REQUIREMENTS 3-D VISUAL AIDS TO SUPPORT CLIENT. MUSTANG AND CONSTRUCTION/ INSTALLATION CONTRACTOR AS-BUILT COMMENTS FROM CONSTRUCTION/ INSTALLATION CONTRACTOR INPUT FROM PROJECT PARTNERS TO EQUIPMENT PACKAGES. UPDATES FROM STRUCTURAL ENGINEERING UPDATES FROM ELECTRICAL/INSTRUMENT ENGINEERING TO CABLE TRAYS.G. ECT. SAFE HAVENS. PIPE GUIDES & SUPPORTS AND LADDER & PLATFORM ELEVATIONS IFB PACKAGE WEIGHT AND C. ECT. ECT. HULL OR SPAR DESIGN. MUSTANG AND PARTNER ENGINEERING PARTICIPATION IN DETAILED DESIGN PROCESS . BUDGET AND SCHEDULE VENDOR DATA REVIEW DRAWINGS INPUT FROM VESSEL GROUP UPDATES FROM PROCESS/MECHANICAL ENGINEERING TO PFDs. MUSTANG AND PARTNER OF MULTI-DISCIPLINE VENDOR DATA EXAMPLE PACKAGE OF DRAWING DELIVERABLES VENDOR DATA REVIEW VESSEL OUTLINE DRAWINGS ACTIVITY UPDATE P&IDs AND PFDs INITIATE DESIGN LEVEL PROJECT SCHEDULING 3-D MODEL INITIATE QA/QC CLASH MANAGEMENT START DETAIL DESIGN CHECKING OF MODEL PREPARE AND ISSUE IFB PACKAGE FINAL UPDATE OF LINELIST PFDs AND P&IDs COMPLETE DETAIL DESIGN CHECKING OF MODEL PREPARE IFC DRAWINGS PREPARE AND ISSUE OFFSHORE HOOK-UP AND COMMISSIONING PACKAGE UPDATE AND REISSUE DESIGN PACKAGE PER CONSTRUCTION AND INSTALLATION AS-BUILT COMMENTS UPDATE AND REISSUE HOOK-UP AND COMMISSIONING PACKAGE PER CONSTRUCTION AND INSTALLATION CONTRACTOR AS-BUILT COMMENTS PROJECT CLOSE-OUT IDENTIFY LINES THAT REQUIRE DETAILED PIPE STRESS AND PRODUCE PIPING STRESS ISOMETRICS MTO & WEIGHT TAKE-OFFS FINALIZE MTO & WEIGHT TAKE-OFFS OUTPUT ISSUE FOR DESIGN PFDs. MUSTANG AND PARTNER COMMENTS FROM MODEL REVIEWS FINAL REVIEW FROM CLIENT. CONTROL PANELS. UPDATES TO SAFETY SYSTEMS.G. MAJOR ENGINEERED PIPE SUPPORTS. MATERIAL HANDLING.

Key Work Products  General Arrangements  Equipment Layouts  Material Specifications  Design Specifications  Conceptual Electronic Model (optional) .

)  Vessel Orientations  Planning Studies  Design 3-D CADD Model  Isometrics  Piping Plans .Key Work Products (cont.

.

.

.

.

.

Other Work Products  Piping Material Take-offs  Input to Project Execution Plan  Manhour Budgets  Input to Project Schedules  Input to Comments on Vendor Supplied Equipment and Components .

Types of Models  Conceptual – Developed in earliest stages of conceptual phase to aid in visualization of the plot  Detailed Mode – A true 3-D representation of the design from which drawings and material quantities can be extracted .

Details  PDMS (Plant Design Management System) – Piping.Used for ISO & Support Tracking. Structural. Process Plant Projects  Pro-E – Main Steel. Electrical. Instrumentation  PDS (Plant Design System) – Piping. Truss work . Equipment Layouts. Girders. Line List  AutoCAD – P&IDs. Structural.Software Tools Used  In-house Plan Generator  In-house Support Drawing Generator  MS Access . Misc. Electrical.

Sign up to vote on this title
UsefulNot useful